Polyurethane coloring and pouring device
By designing a switching valve and an automated operating system for the polyurethane coloring casting device, the problem of low material change efficiency in the traditional polyurethane casting process was solved, enabling rapid switching and personalized customization of finished product colors, thereby improving production efficiency and operational precision.
Patent Information
- Application Number
- CN202422939246.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Traditional polyurethane casting processes are inefficient when changing polyurethane materials and cannot meet diverse needs.
A polyurethane coloring casting device was designed, which enables rapid switching of different polyurethane materials through a switching valve and a switching valve core, and is equipped with an automated operating system, including the meshing of driven gears and racks, to simplify the operation process.
It improves production efficiency, reduces the risk of human error, and enables rapid switching of polyurethane materials and personalized customization of finished product colors.
Smart Images

Figure CN223671657U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the processing equipment of polyurethane product, especially a polyurethane color adding pouring device. BACKGROUND
[0002] In the modern industrial manufacturing process, polyurethane material is widely used in shoemaking, automobile, electronic and electrical appliances, building and other fields due to its excellent mechanical properties, chemical corrosion resistance and good processing performance. With the continuous expansion of application fields, the demand for polyurethane products is increasingly diversified, which not only reflects the change of product shape, but also includes different requirements for material properties (such as hardness, elasticity, etc.). Therefore, different types of polyurethane raw materials are often used in the production process to meet these needs.
[0003] In the traditional pouring process, when the used polyurethane material needs to be replaced, different pouring heads need to be switched, which requires more time and is low in efficiency. Therefore, the present application makes improvements to solve the above problems in the prior art. SUMMARY
[0004] The utility model provides a kind of polyurethane color adding pouring device, which can quickly switch different types of polyurethane materials, improve production efficiency and solve the above problems in the use of existing technology.
[0005] The technical solution of the utility model is as follows: a polyurethane color adding pouring device includes a pouring seat body, a mixing cavity is provided in the pouring seat body, a feed seat body is fixed on the upper side of the pouring seat body, an inlet is formed on the left and right sides of the feed seat body, a switching valve is provided on the left and right sides of the feed seat body, a material cavity is formed in the switching valve, the switching valve is provided with a communication port for connecting the material cavity and the inlet, a material guiding device is provided on the upper side of the switching valve, the material guiding device is provided with a plurality of material ports, a switching valve core is rotatably arranged in the material cavity of the switching valve, and the switching valve core is used to switch different material ports to be connected to the communication port during rotation.
[0006] Preferably, the feed seat body is fixedly connected with a discharge nozzle on the lower side, a plug is movably arranged on the feed seat body, the plug is used to plug the discharge nozzle, and a control cylinder is arranged on the feed seat body to drive the plug to slide up and down.
[0007] Preferably, the switching valve core penetrates the switching valve forward and is fixedly connected with a driven gear, a second control cylinder is fixedly connected on the outer side of the control cylinder, and a rack is fixedly connected on the piston rod of the second control cylinder to engage with the driven gear.
[0008] Preferably, the material port is provided with two on the material guide device, the switching valve core is provided with an arc-shaped slot corresponding to the communication port, and the outer side wall of the switching valve core is axially provided with a first horizontal slot communicated to the arc-shaped slot.
[0009] Preferably, the rear side of the switching valve is provided with a secondary material port, and the switching valve core is provided with a secondary injection port penetrating from the rear end to the side of the communication port.
[0010] Preferably, a plurality of color adding valves are fixedly connected to the outside of the pouring seat body, the color adding valve comprises a valve body, an extension cylinder, a color adding connector and a pin, a plurality of color adding ports leading to the mixing cavity are formed in the pouring seat body, each valve body is correspondingly connected to a different color adding port, the color adding connector is connected to the valve body, the color adding connector has a color adding channel leading into the valve body, the pin is movably arranged in the valve body, and the extension cylinder is connected to the pin.
[0011] Preferably, the color adding valve is provided with at least four on the outside of the pouring seat body.
[0012] In summary, the beneficial effects of the present application are:
[0013] 1. By setting the switching valve and the switching valve core inside it on both sides of the feeding seat body, the rapid switching between different polyurethane materials can be realized. This design eliminates the need for frequent replacement of the pouring head during production, thereby significantly improving production efficiency.
[0014] 2. By meshing the driven gear with the rack on the second control cylinder, automatic operation during the rotation of the switching valve core is realized. This not only simplifies the operation process and reduces the risk of errors caused by human factors, but also further improves work efficiency.
[0015] 3. The color adding valve allows different colored pigments to be injected into the mixing cavity, thereby realizing personalized customization of the finished product color. Each color adding valve is equipped with an independent control system (including an extension cylinder and a pin), ensuring high controllability of the color adding process. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can obtain other drawings according to these drawings without creative labor.
[0017] Figure 1This is a first structural schematic diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the second structure of the present invention;
[0019] Figure 3 This is the left view of the present invention;
[0020] Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure along the AA direction;
[0021] Figure 5 for Figure 3 Schematic diagram of the cross-sectional structure along the BB direction;
[0022] Figure 6 This is a top view of the switching valve and material introduction device in this utility model;
[0023] Figure 7 for Figure 6 Schematic diagram of the cross-sectional structure along the AA direction;
[0024] Figure 8 This is an exploded view of the structure of the switching valve and material introduction device in this utility model.
[0025] In the diagram: 1. Casting seat; 11. Mixing chamber; 12. Coloring port; 2. Feeding seat; 21. Feed inlet; 3. Switching valve; 31. Material chamber; 32. Connecting port; 33. Secondary material port; 4. Material inlet device; 41. Material port; 5. Switching valve core; 51. Driven gear; 52. Arc groove; 53. First transverse groove; 54. Secondary injection port; 6. Discharge nozzle; 61. Plug; 62. Control cylinder; 7. Second control cylinder; 71. Rack; 8. Coloring valve; 81. Valve body; 82. Telescopic cylinder; 83. Coloring connector; 84. Coloring channel; 85. Insertion pin. Detailed Implementation
[0026] The following will refer to the appendix in the embodiments of this utility model. Figures 1-8 The technical solutions in the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0027] Example:
[0028] like Figures 1 to 8The utility model discloses a kind of polyurethane color adding pouring devices, including pouring seat body 1, mixing cavity 11 is equipped in pouring seat body 1, feed seat body 2 is fixed on the upside of pouring seat body 1, the left and right sides of this feed seat body 2 are all opened with the inlet 21 that reaches mixing cavity 11, and, the left and right sides of feed seat body 2 are also all equipped with switch valve 3, material cavity 31 is opened in switch valve 3, and switch valve 3 is also opened with the communication port 32 for connecting material cavity 31 and inlet 21, in addition, material guide device 4 is equipped in the upside of switch valve 3, and material guide device 4 has a plurality of material ports 41, and switch valve core 5 is rotatably arranged in material cavity 31 in switch valve 3, and switch valve core 5 is used to switch different material ports 41 to be connected to communication port 32 in the rotating process. By being equipped with switch valve 3 and its internal switch valve core 5 of the left and right sides of feed seat body 2, the quick switching between different polyurethane materials can be realized. This design makes it unnecessary to frequently change pouring head in production process, thereby significantly improve production efficiency.
[0029] Further, discharge nozzle 6 is fixedly connected on the downside of feed seat body 2, discharge nozzle 6 is used for polyurethane material to spray out, and plug 61 is movably arranged on feed seat body 2, plug 61 is used to block discharge nozzle 6, control cylinder 62 for driving plug 61 to slide up and down is equipped on feed seat body 2, by the arrangement of plug 61 and control cylinder 62, it is ensured that material flow amount can be effectively controlled.
[0030] In the utility model, switch valve core 5 penetrates switch valve 3 forward and is fixedly connected with driven gear 51, and second control cylinder 7 is fixedly connected outside control cylinder 62, and rack 71 for being engaged with driven gear 51 is fixedly connected on the piston rod of second control cylinder 7, by the engagement of driven gear 51 and rack 71 on second control cylinder 7, the automatic operation in the rotating process of switch valve core 5 is realized. In this way, not only operation process is simplified, error risk caused by human factor is reduced, but also work efficiency is further improved.
[0031] Specifically, two material inlets 41 are provided on the material inlet device 4, and an arc-shaped groove 52 is provided on one side of the unique connecting port 32 on the switching valve core 5. A first transverse groove 53, axially connected to the arc-shaped groove 52, is also provided on the outer wall of the switching valve core 5. The arc-shaped groove 52 is located below one of the material inlets 41, and the first transverse groove 53 is located below the other material inlet 41. Additionally, a secondary material inlet 33 is provided on the rear side of the switching valve 3, and a secondary injection port 54 extends from the rear end to one side of the connecting port 32. This secondary injection port 54 corresponds to the secondary material inlet 33. Therefore, during use, the two material inlets 41 and the secondary material inlet 33 can be connected to the polyurethane material transmission pipe as needed. When the switching valve core 5 is rotated, when the secondary injection port 54 corresponds to the connecting port 32, the material entering the secondary injection port 54 from the secondary material inlet 33 flows into the mixing chamber 11 from the connecting port 32. At this time, the arc-shaped groove 5... Since the material inlet 41 is not allowed to enter the mixing chamber 11, the material inlet 2 is offset from the connecting port 32. When the switching valve core 5 is rotated so that the arc groove 52 corresponds to the connecting port 32 and the first horizontal groove 53 is offset from the material inlet 41 above it, only the material in the material inlet 41 above the arc groove 52 can enter the mixing chamber 11. Since the arc groove 52 corresponds to the connecting port 32 and the first horizontal groove 53 corresponds to the material inlet 41 above it, the material entering from the two material inlets 41 will mix together and enter the mixing chamber 11.
[0032] like Figure 5 As shown, several color-adding valves 8 are fixedly connected to the outside of the casting base 1. Each color-adding valve 8 includes a valve body 81, a telescopic cylinder 82, a color-adding connector 83, and a pin 85. The casting base 1 has several color-adding ports 12 leading to the mixing chamber 11. Each valve body 81 is connected to a different color-adding port 12. The color-adding connector 83 is connected to the valve body 81 and has a color-adding channel 84 that leads into the valve body 81. The pin 85 is movably disposed inside the valve body 81. The telescopic cylinder 82 is connected to the pin 85. The pin 85 is used to open and close the color-adding function. The pigment enters the valve body 81 from the color-adding channel 84 of the color-adding connector 83, and then enters the mixing chamber 11 through the color-adding ports 12. In this utility model, seven color-adding valves 8 are provided on the outside of the casting base 1, which can achieve a more uniform color-adding effect.
[0033] It should also be noted that the terms used in this utility model, such as "front", "rear", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0034] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A polyurethane color additive injection device characterized by: The utility model provides a kind of material mixing device, including pouring seat body, the mixing cavity is equipped in the pouring seat body, the feeding seat body is fixed on the upper side of pouring seat body, the feeding seat body is opened on the left and right sides and is equipped with the feeding port of mixing cavity, the left and right sides of feeding seat body are also equipped with switching valve, the material cavity is opened in switching valve, switching valve is opened and is equipped with the communication port for connecting material cavity and feeding port, the material guide device is equipped on the upper side of switching valve, the material guide device has a plurality of material ports, switching valve core is rotatably arranged in material cavity, and switching valve core is used to switch different material ports to be connected to communication port in the process of rotation.
2. A polyurethane pigmented casting device according to claim 1, characterized in that: The lower side of the feeding seat body is fixedly connected with a discharge nozzle, a plug is movably arranged on the feeding seat body, and the plug is used to plug the discharge nozzle.
3. A polyurethane pigmented casting apparatus as defined in claim 2, wherein: The switching valve core penetrates the switching valve forwardly and is fixedly connected with a driven gear, a second control cylinder is fixedly connected outside the control cylinder, and a rack for engaging with the driven gear is fixedly connected to the piston rod of the second control cylinder.
4. A polyurethane pigmented casting device according to claim 1 or 3, characterised in that: The material ports are provided with two on the material guide device, the switching valve core is opened with an arc-shaped groove corresponding to the communication port, the first horizontal groove is axially opened on the outer wall of the switching valve core and is connected to the arc-shaped groove, the arc-shaped groove is located below one of the material ports, and the first horizontal groove is located below the other material port.
5. A polyurethane pigmented casting apparatus as defined in claim 4, wherein: The rear side of the switching valve is opened with a secondary material port, the switching valve core has a secondary injection port penetrating from the rear end to the side of the communication port, and the secondary injection port corresponds to the secondary material port.
6. A polyurethane pigmented casting apparatus as defined in claim 1, wherein: The pouring seat body is fixedly connected with a plurality of color adding valves outside, the color adding valve includes a valve body, an extension cylinder, a color adding connector and a pin, a plurality of color adding ports leading to the mixing cavity are opened on the pouring seat body, each valve body is respectively connected to different color adding ports, the color adding connector is connected to the valve body, the color adding connector has a color adding channel leading into the valve body, the pin is movably arranged in the valve body, and the extension cylinder is connected to the pin.
7. A polyurethane pigmented pouring apparatus as defined in claim 6, wherein: The color adding valve is provided with at least four outside the pouring seat body.