Double-layer fabric with patterns fused on surface

By employing surface melting patterning technology using thermoplastic polymer materials on double-layer fabrics, combined with a backing layer, the problem of traditional processes being unable to produce fine patterns is solved, achieving pattern durability and longevity, making it suitable for high-end fashion and artistic decorative fabrics.

CN223672009UActive Publication Date: 2025-12-16DB-TEX TECH (HANGZHOU) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520087638.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-12-16
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

Traditional techniques make it difficult to achieve intricate and complex patterns on double-layered fabrics, and they can easily damage the sense of layering and breathability, affecting the durability and comfort of the fabric.

Method used

A pattern layer is formed on the base fabric by using thermoplastic polymer materials to create a patterned pattern on the surface. Combined with the backing layer, this ensures that the pattern is tightly bonded to the fabric, preventing it from falling off or deforming.

Benefits of technology

It achieves a lasting display of fine patterns, maintains the breathability and comfort of the fabric, the patterns are not easy to peel off, and it has strong abrasion resistance, making it suitable for high-end fashion and artistic decorative fabrics.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223672009U_ABST
    Figure CN223672009U_ABST
Patent Text Reader

Abstract

The utility model relates to the related technical field of double-layer fabrics, and discloses a double-layer fabric with patterns fused on the surface, which comprises a base layer fabric and a pattern layer, the base layer fabric is provided with a first surface and a second surface opposite to the first surface, the base layer fabric is made of textile fibers, the textile fibers are formed by combining cotton fibers and linen fibers, and the pattern layer is arranged on the first surface and the second surface opposite to the first surface. The pattern layer is arranged on the first surface of the base fabric, the pattern layer is formed by applying a molten material according to a preset pattern shape and solidifying the molten material on the first surface, and the molten material is formed by combining thermoplastic polymer materials; by adopting the mode of melting the patterns on the surface, the patterns and the double-layer fabric can be tightly combined, in the melting process, pattern materials and fabric fibers are mutually fused to form stable connection, and compared with a traditional printing mode, the connection cannot easily fall off due to washing, friction and other daily use conditions.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to double -deck fabric relevant technical field, more specifically, especially, it is related to a double -deck fabric through surface melting pattern. BACKGROUND

[0002] In the field of fabric design and manufacturing, the presentation of patterns has always been the key to improving the added value of fabrics. Traditional pattern making processes, such as embroidery and printing, are mature in technology, but their application on double-layer fabrics faces many challenges. These processes often require the addition of extra materials or colors on the surface of the fabric, which not only increases production costs, but also may affect the breathability and comfort of the fabric. At the same time, for double-layer fabrics, traditional processes are prone to damage the layering and back flatness during pattern making, resulting in a decline in overall fabric quality.

[0003] Especially when fine and complex patterns need to be presented on double-layer fabrics, traditional processes often fail to achieve the desired results. Embroidery process can present delicate patterns, but stitches and stitches can form protrusions on the surface of the fabric, affecting the flatness of the back; while printing process may have uneven color and pattern easy to fall off. In addition, some modern technologies, such as laser engraving, can achieve fine presentation of patterns, but often cause damage to fabric fibers, affecting the durability and comfort of the fabric.

[0004] Therefore, in view of the above, the existing structure and defects are improved, and a double-layer fabric with surface melting pattern is provided. INVENTION CONTENTS

[0005] The utility model provides a double -deck fabric through surface melting pattern for overcoming the above -mentioned defects in the prior art.

[0006] The purpose and effect of the double-layer fabric with surface melting pattern of the utility model are achieved by the following specific technical means:

[0007] A double -deck fabric through surface melting pattern, comprising: base fabric, the base fabric has a first surface and an opposite second surface, the base fabric is made of textile fibers, the textile fibers are combined by cotton fibers and linen fibers;

[0008] Pattern layer, the pattern layer is arranged on the first surface of the base fabric, the pattern layer is formed by applying and solidifying the molten material on the first surface according to the predetermined pattern shape, the molten material adopts thermoplastic polymer material, the pattern layer is closely combined with the first surface of the base fabric, so that the double -deck fabric does not fall off from the base fabric.

[0009] Further, the thickness of the base fabric is 0.1mm to 5mm.

[0010] Further, the thickness of the pattern layer is 0.05mm to 2mm.

[0011] Further, the second surface of the base fabric is provided with a backing layer made of soft cotton fiber material, and the backing layer is combined with the second surface of the base fabric by hot pressing.

[0012] Further, the thermoplastic polymer material includes one or more of polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyester, and polyamide.

[0013] Further, the melting material of the pattern layer has wear resistance after solidification, and the wear degree of the pattern is not more than 10% of the initial pattern area after the pattern layer is subjected to friction cycles.

[0014] Compared with the prior art, the present application has the following beneficial effects:

[0015] The double-layer fabric with surface melting patterns can be closely combined with the pattern, and the problem of easy falling of traditional printed patterns is avoided.

[0016] The melting pattern can keep the original shape and details on the double-layer fabric BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is the overall structure schematic diagram of the present application.

[0018] Figure 2 is the overall structure schematic diagram of the present application.

[0019] Figure 3This is an enlarged cross-sectional structural diagram of the present invention.

[0020] Explanation of reference numerals in the attached figures:

[0021] 11. Base fabric, 12. Pattern layer, 13. Backing layer, 14. First surface, 15. Detailed Implementation

[0022] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0023] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] Example:

[0026] As attached Figure 1 To be continued Figure 3 As shown:

[0027] This invention provides a double-layer fabric with a surface-fused pattern.

[0028] See attached document Figure 1 To be continued Figure 3 The base fabric 11 includes a first surface 14 and an opposing second surface 15, the base fabric 11 being made of textile fibers, the textile fibers being a combination of cotton fibers and flax fibers;

[0029] A pattern layer 12 is provided on the first surface 14 of the base layer fabric 11, the pattern layer 12 is formed by applying and solidifying a molten material in a predetermined pattern shape on the first surface 14, the molten material adopts a thermoplastic polymer material, the pattern layer 12 is tightly combined with the first surface 14 of the base layer fabric 11, so that the double-layer fabric will not fall off from the base layer fabric 11.

[0030] Referring to the drawings Figure 1 to the drawings Figure 3 The thickness of the base layer fabric 11 is 0.1-5 mm, and the thickness of the pattern layer 12 is 0.05-2 mm. When the base layer fabric is relatively thin (close to 0.1 mm), the overall material will be relatively soft. If the pattern layer is relatively thick (close to 2 mm), it can increase the three-dimensionality of the material to some extent, and the user can feel the protrusion of the pattern when touching, and this thickness combination can make the user feel the softness of the base layer and the delicate texture brought by the pattern layer when touching.

[0031] Referring to the drawings Figure 1 to the drawings Figure 3 A backing layer 13 is provided on the second surface 15 of the base layer fabric 11, the backing layer 13 is made of soft cotton fiber material, and the backing layer 13 and the second surface 15 of the base layer fabric 11 are combined together by hot pressing. By hot pressing, the backing layer 13 and the second surface 15 of the base layer fabric 11 can be tightly attached together, and the hot pressing can make the cotton fibers interweave or adhere with the fibers on the surface of the base layer fabric to some extent, which makes the backing layer not easy to fall off or shift during use.

[0032] Referring to the drawings Figure 1 to the drawings Figure 3 The thermoplastic polymer material includes one or more of polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyester, and polyamide. These materials, such as polyethylene (PE), have good tensile strength and toughness, and can resist deformation and breakage to some extent when subjected to external forces such as stretching or bending. These materials also have sufficient strength to withstand internal pressure and external impact.

[0033] Referring to the drawings Figure 1 to the drawings Figure 3 The molten material of the pattern layer 12 has wear resistance after solidification, and the wear degree of the pattern after the pattern layer 12 is subjected to friction cycles does not exceed 10% of the initial pattern area. When the pattern layer has good wear resistance, the product can withstand more friction and wear, which is crucial for products that are frequently used or easily subjected to friction.

[0034] Referring to the drawings Figure 1To the attached Figure 3 The pattern of the pattern layer 12 includes one or a combination of geometric patterns, characters, animal patterns, plant patterns, and abstract patterns. The combination of multiple patterns can create more complex and rich visual effects. Combining geometric patterns with plant patterns can add order and structure while maintaining a natural and fresh feel. Combining characters with animal patterns can enhance interest while conveying information. This combination can meet the diverse visual needs of different user groups and different use scenarios.

[0035] To the attached Figure 1 To the attached Figure 3 The hot pressing and melting temperature is maintained at 120-250℃. This temperature helps to accurately form the pattern. At this temperature, the pattern layer material can better fill the mold or adhere to the base fabric, so that the details of the pattern are well presented. When making products with fine geometric patterns or character patterns, the appropriate temperature can ensure that the lines of the pattern are clear and the edges are sharp, without blurring or deformation.

[0036] The embodiments of the present application are given for the purpose of illustration and description, and are not exhaustive or limit the present application to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are chosen and described in order to better illustrate the principles and practical applications of the present application, and to enable those of ordinary skill in the art to understand the present application so as to design various embodiments with various modifications suitable for specific purposes.

Claims

1. A double-layered fabric by surface melting a pattern, comprising a base fabric (11), characterized in that: The base fabric (11) has a first surface (14) and an opposite second surface (15), the base fabric (11) is made of textile fibers, the textile fibers are combined with cotton fibers and linen fibers; A pattern layer (12) is arranged on the first surface (14) of the base fabric (11), the pattern layer (12) is formed by applying and solidifying a molten material on the first surface (14) according to a predetermined pattern shape, the molten material is a thermoplastic polymer material, the pattern layer (12) is tightly combined with the first surface (14) of the base fabric (11), so that the double-layer fabric will not fall off from the base fabric (11).

2. A double-layer fabric through surface melting pattern according to claim 1, characterized in that: The thickness of the base fabric (11) is 0.1-5 mm.

3. A double-layer fabric through surface melting pattern according to claim 1, characterized in that: The thickness of the pattern layer (12) is 0.05-2 mm.

4. A double-layer fabric through surface melting pattern according to claim 2, characterized in that: The second surface (15) of the base fabric (11) is provided with a backing layer (13), the backing layer (13) is made of soft cotton fiber material, and the backing layer (13) and the second surface (15) of the base fabric (11) are combined together by hot pressing.

5. A double-layer fabric through surface melting pattern according to claim 1, characterized in that: The thermoplastic polymer material includes one or more of polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyester, and polyamide.

6. A double-layer fabric through surface melting pattern according to claim 3, characterized in that: The molten material of the pattern layer (12) has wear resistance after solidification, and the wear degree of the pattern after friction cycle is not more than 10% of the initial pattern area.