Pouring device for lithium iron phosphate production

By designing an automatic flipping and tilting device for lithium iron phosphate production, the problems of high cost of robotic arms and low efficiency of manual dumping have been solved, achieving efficient and low-cost dumping operations and reducing raw material waste.

CN223673833UActive Publication Date: 2025-12-16YUNNAN YINGHE NEW ENERGY MATERIALS CO LTD
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Patent Information

Application Number
CN202520192714.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-12-16
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

In the existing lithium iron phosphate material handling process, the robotic arm method of emptying the container is costly and troublesome to maintain, while manual emptying is inefficient and prone to wasting raw materials.

Method used

A lithium iron phosphate production bowl-turning device was designed, which adopts a support plate, turntable, tilting mechanism, slide rail, slider, support frame and controller to realize the automatic tilting and tilting of the bowl. The dumping action is precisely controlled by the controller to reduce manual operation and raw material waste.

Benefits of technology

It improves material handling efficiency, reduces labor intensity and equipment costs, minimizes waste of lithium iron phosphate raw materials, and avoids the use of complex robotic arms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a bowl pouring device for lithium iron phosphate production, and belongs to the technical field of lithium iron phosphate production. The device mainly comprises a supporting vertical plate, a rotating disc, a turnover mechanism, a sliding rail, a sliding block, a supporting frame and a limiting block. According to the device, automatic overturning and dumping of the bowl body can be achieved, compared with manual bowl dumping, the working efficiency is improved, the requirement for manual operation is reduced, the labor intensity of workers is reduced, waste of the lithium iron phosphate raw material can be reduced through the standard dumping action, a complex and expensive mechanical arm does not need to be adopted, and the equipment purchase and later maintenance cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to lithium iron phosphate production technical field, concretely relates to a lithium iron phosphate production pot device. BACKGROUND

[0002] After lithium battery material is sintered in a roller kiln, the material in the pot body needs to be poured into a hopper in a certain speed in turn, and then flow into a crusher for crushing and conveying or directly poured into a storage container for powder conveying, which requires the powder industry to handle the sintered powder for pouring.

[0003] At present, in the material pouring process of lithium iron phosphate, there are mainly two ways, the first is to pour the pot automatically through a mechanical arm, and the second is to pour the pot manually. The mechanical arm can reduce the difficulty of manual operation and improve the work efficiency, but the disadvantages are high product cost and troublesome maintenance; although the cost of manual pouring is reduced, the work efficiency of manual operation is not high, and the non-standard pouring action will cause serious waste of lithium iron phosphate raw materials. UTILITY MODEL CONTENTS

[0004] In order to overcome the problems of high cost and troublesome maintenance of the mechanical arm pouring pot product in the material pouring process of lithium iron phosphate, low work efficiency of manual pouring, and serious waste of lithium iron phosphate raw materials caused by non-standard pouring action, the utility model provides a lithium iron phosphate production pot device; the device can realize automatic overturning and pouring of the pot body, improve the work efficiency compared with manual pouring, reduce the demand for manual operation, reduce the labor intensity of workers, reduce the waste of lithium iron phosphate raw materials through standard pouring action, do not need to use complex and expensive mechanical arm, and reduce the equipment procurement and maintenance cost.

[0005] In order to achieve the above object, the utility model is through the following technical scheme realizes: a lithium iron phosphate production upset device mainly includes support vertical plate, carousel, turnover mechanism, slide rail, sliding block, support frame, limit block, controller, support vertical plate is divided into first support vertical plate, second support vertical plate, carousel sets up as driving carousel, driven carousel, driving carousel, driven carousel is rotatablely installed on first support vertical plate, second support vertical plate respectively, turnover mechanism is installed on first support vertical plate, driving carousel is transmission connection with turnover mechanism, slide rail divides into first slide rail, second slide rail, first slide rail, second slide rail are installed on driving carousel, driven carousel respectively, and are located between first support vertical plate, second support vertical plate, sliding block divides into first sliding block, second sliding block, and first sliding block, second sliding block are slidably installed on first slide rail, second slide rail respectively, and the threaded hole is set up on first slide rail, second slide rail, and first sliding block, second sliding block are fixed on the threaded hole through the fastening bolt, and support frame is installed on first sliding block, second sliding block, and is located between first support vertical plate, second support vertical plate, and limit block is installed on the top of support frame, and turnover mechanism is electrically connected with the controller.

[0006] The turnover mechanism includes a support table, a rack, a sensor, a support plate, a motor, a gear, and a protective cover.

[0007] The first support vertical plate and the second support vertical plate are both provided with installation holes for easy installation.

[0008] The support frame includes an upper limit ring, two L-shaped connecting rods, a lower limit ring, and a connecting rod.

[0009] The limit block is detachably installed on the upper limit ring through fastening bolts.

[0010] The utility model has the advantages of:

[0011] The utility model has the following advantages:

[0012] The device can realize automatic overturning and pouring of the pot body, compared with manual pot pouring, work efficiency is improved, the demand for manual operation is reduced, the labor intensity of workers is reduced, through the standard pouring action, the waste of lithium iron phosphate raw materials can be reduced, without adopting a complex and expensive mechanical arm, the equipment procurement and later maintenance cost are reduced. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is an isometric view of the present application.

[0014] Figure 2 is a three-dimensional view of the present application.

[0015] Figure 3 is Figure 2 is a partial enlarged view of A in the figure.

[0016] Figure 4 is another three-dimensional view of the present application.

[0017] Figure 5 is a partial sectional view of the present application.

[0018] Figure 6 is Figure 5 is a partial enlarged view of B in the figure. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and beneficial effects of the present application more clear, the preferred embodiments of the present application will be described in detail below with reference to the drawings, so as to facilitate the understanding of the technical personnel.

[0020] The utility model discloses a kind of lithium iron phosphate production inverted bowl devices, the lithium iron phosphate production inverted bowl device mainly includes support vertical plate 1, carousel 2, turnover mechanism 3, slide rail 4, sliding block 5, support frame 6, limit block 7, controller 8, the support vertical plate 1 is divided into first support vertical plate 11, second support vertical plate 12, carousel 2 is set as driving carousel 21, driven carousel 22, driving carousel 21, driven carousel 22 can be rotatably installed on first support vertical plate 11, second support vertical plate 12 respectively, turnover mechanism 3 is installed on first support vertical plate 11, driving carousel 21 is connected with turnover mechanism 3, slide rail 4 is divided into first slide rail 41, second slide rail 42, first slide rail 41, second slide rail 42 are installed on driving carousel 21, driven carousel 22 respectively, between first support vertical plate 11, second support vertical plate 12, sliding block 5 is divided into first sliding block 51, second sliding block 52, first sliding block 51, second sliding block 52 are slidably installed on first slide rail 41, second slide rail 42 respectively, all be provided with threaded hole 411 on first slide rail 41, second slide rail 42, first sliding block 51, second sliding block 52 are fixed on threaded hole 411 by fastening bolt, support frame 6 is installed on first sliding block 51, second sliding block 52, between first support vertical plate 11, second support vertical plate 12, limit block 7 is installed on support frame 6 top, turnover mechanism 3 is electrically connected with controller 8.

[0021] Pot body is on support frame 6, and is fixed by limit block 7, ensure that material does not shake or drop during pouring bowl, start turnover mechanism 3 by controller 8, turnover mechanism 3 starts to work, driving carousel 21 rotates, driving carousel 21 drives driven carousel 22 to rotate synchronously by transmission connection, so that slide rail 4, sliding block 5 and support frame 6 installed on driving carousel 21 and driven carousel 22 rotate together, with the rotation of support frame 6, material also turns over, complete pouring bowl operation, when pouring bowl is completed, close turnover mechanism 3, in the whole working process, turnover mechanism 3 is electrically connected with controller 8, controller 8 can control the action of turnover mechanism 3, such as starting, stopping, adjusting rotating speed, according to pre-set program or according to the feedback of actual working condition, to accurately control the working process of whole pouring bowl device.

[0022] As Figure 2 , Figure 4 , Figure 6As shown, the turnover mechanism 3 includes a support table 31, a rack 32, a sensor 33, a support plate 34, a motor 35, a gear 36, a protective cover 37, the support table 31 is installed on the first support vertical plate 11, the support table 31 is provided with a mounting groove 311, the rack 32 is installed in the mounting groove 311, the sensor 33 is installed at both ends of the rack 32, the support plate 34 is installed on the side wall of the support table 31, the motor 35 is installed on the support plate 34, the sensor 33 and the motor 35 are electrically connected with the controller, the rotating shaft of the driving turntable 21 extends out of the first support vertical plate 11, the gear 36 is installed on the rotating shaft of the driving turntable 21, the gear 36 and the rack 32 are engagedly connected, the motor 35 is in driving connection with the rotating shaft of the driving turntable 21, the protective cover 37 is installed at the top end of the support table 31, the gear 36, the rack 32 and the sensor 33 are located inside the protective cover 37; the motor 35 drives the rotating shaft of the driving turntable 21 to rotate, since the gear 36 is installed on the rotating shaft of the driving turntable 21 and is engaged with the rack 32, the driving turntable 21 starts to rotate under the driving of the motor 35 and the transmission of the gear 36 and the rack 32, the rotation of the driving turntable 21 drives the driven turntable 22 to rotate, with the rotation of the driving turntable 21 and the driven turntable 22, the first sliding rail 41 and the second sliding rail 42 installed on them also rotate, the bowl for placing the lithium iron phosphate material is placed on the support frame 6, the support frame 6 drives the bowl to perform a turnover action, and since the gear 36, the rack 32 and the sensor 33 are located inside the protective cover 37, the protective cover 37 protects these components from the interference and damage of the external environment.

[0023] As shown in Figure 2 , Figure 4 , Figure 5 As shown in the drawings, the first support vertical plate 11 and the second support vertical plate 12 are both provided with mounting holes 111 for facilitating installation.

[0024] As shown in Figure 2 , Figure 3 , Figure 4 , Fig. 5, the support frame 6 includes an upper limiting ring 61, two L-shaped connecting rods 62, a lower limiting ring 63 and a connecting rod 64, the upper limiting ring 61 is installed between the first sliding block 51 and the second sliding block 52, the two L-shaped connecting rods 62 are installed on the first sliding block 51 and the second sliding block 52, the lower limiting ring 63 is installed on the first sliding block 51 and the second sliding block 52 through the two L-shaped connecting rods 62, the connecting rod 64 is provided with multiple rods, the top end is connected with the upper limiting ring 61, and the bottom end is connected with the lower limiting ring 63; with the rotation of the driving turntable 21 and the driven turntable 22, the support frame 6 installed on the first sliding block 51 and the second sliding block 52 also moves, and the upper limiting ring 61, the L-shaped connecting rod 62, the lower limiting ring 63 and the connecting rod 64 can stably bear and constrain the bowl.

[0025] As Figure 3 The limiting blocks 7 are provided in multiple groups, and the limiting blocks 7 are detachably installed on the upper limiting ring 61 through fastening bolts; the limiting blocks 7 can prevent the bowl from sliding during the pouring process, and ensure the safety of operation.

[0026] Working process:

[0027] Firstly, the whole device is installed in a suitable working position through the installation holes 111 on the first support vertical plate 11 and the second support vertical plate 12, then the positions of the first sliding block 51 and the second sliding block 52 on the first sliding rail 41 and the second sliding rail 42 are adjusted, and the first sliding block 51 and the second sliding block 52 are fixed on the threaded holes 411 of the first sliding rail 41 and the second sliding rail 42 through fastening bolts, so as to ensure the stable position of the first sliding block 51 and the second sliding block 52; the bowl is placed on the support frame, and the limiting blocks limit the position of the bowl; when it is needed to pour, the operator adjusts the controller 8 to start the motor 35, the motor 35 drives the rotating shaft of the driving turntable 21 to rotate; in the rotating process of the driving turntable 21, the gear 36 moves along the rack 32, and the sensors 33 installed at both ends of the rack 32 monitor the position of the gear 36; when the gear 36 reaches the set position, the sensors 33 feed back signals to the controller 8, and the controller 8 can control the motor 35 according to the feedback signals, such as stopping the rotation of the motor 35, so as to accurately control the rotation of the turntable 2, and also can make different responses according to different signals; the sensors 33 play the roles of accurate position monitoring and feedback control; with the rotation of the driving turntable 21 and the driven turntable 22, the first sliding rail 41 and the second sliding rail 42 installed on them also rotate; the bowl containing lithium iron phosphate materials is placed on the support frame 6, the support frame 6 drives the bowl to perform a tilting action, so that the bowl gradually inclines and starts to pour; the limiting blocks 7 play the role of limiting the bowl, preventing the bowl from moving or sliding during the movement process; the speed of the bowl can be controlled by adjusting the rotating speed of the motor 35 through the controller 8, so as to adjust the pouring speed; when the gear 36 reaches the set position, the materials in the bowl are all poured into the hopper or the stock bin, and the sensors 33 feed back signals to the controller 8; the controller 8 can control the motor 35 according to the feedback signals, and stops the rotation of the motor 35; after the materials are all poured out, the operator adjusts the controller 8 to start the motor 35, and drives the support frame 6 and the bowl to return to the initial position.

[0028] Finally, it should be pointed out that the above preferred embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application; although the present application has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined in the claims of the present application.

Claims

1. A device for producing an inverted pot of lithium iron phosphate, characterized by: The lithium iron phosphate production inverted pot device includes a support vertical plate (1), a rotating disc (2), a turnover mechanism (3), a sliding rail (4), a sliding block (5), a support frame (6), a limiting block (7), and a controller (8). The support vertical plate (1) is divided into a first support vertical plate (11) and a second support vertical plate (12). The rotating disc (2) is provided as a driving rotating disc (21) and a driven rotating disc (22). The driving rotating disc (21) and the driven rotating disc (22) are rotatably installed on the first support vertical plate (11) and the second support vertical plate (12), respectively. The turnover mechanism (3) is installed on the first support vertical plate (11). The driving rotating disc (21) is in transmission connection with the turnover mechanism (3). The sliding rail (4) is divided into a first sliding rail (41) and a second sliding rail (42). The first sliding rail (41) and the second sliding rail (42) are installed on the driving rotating disc (21) and the driven rotating disc (22), respectively, and are located between the first support vertical plate (11) and the second support vertical plate (12). The sliding block (5) is divided into a first sliding block (51) and a second sliding block (52). The first sliding block (51) and the second sliding block (52) are slidably installed on the first sliding rail (41) and the second sliding rail (42), respectively. Threaded holes (411) are formed in the first sliding rail (41) and the second sliding rail (42). The first sliding block (51) and the second sliding block (52) are fixed on the threaded holes (411) by fastening bolts. The support frame (6) is installed on the first sliding block (51) and the second sliding block (52) and is located between the first support vertical plate (11) and the second support vertical plate (12). The limiting block (7) is installed at the top end of the support frame (6). The turnover mechanism (3) is in electric connection with the controller (8).

2. The device for producing an inverted pot of lithium iron phosphate according to claim 1, characterized in that: The turnover mechanism (3) includes a support table (31), a rack (32), a sensor (33), a support plate (34), a motor (35), a gear (36), and a protective cover (37). The support table (31) is installed on the first support vertical plate (11). An installation groove (311) is formed in the support table (31). The rack (32) is installed in the installation groove (311). The sensor (33) is installed at both ends of the rack (32). The support plate (34) is installed on the side wall of the support table (31). The motor (35) is installed on the support plate (34). The sensor (33) and the motor (35) are in electric connection with the controller (8). The rotating shaft of the driving rotating disc (21) extends out of the first support vertical plate (11). The gear (36) is installed on the rotating shaft of the driving rotating disc (21). The gear (36) and the rack (32) are in meshing connection. The motor (35) is in transmission connection with the rotating shaft of the driving rotating disc (21). The protective cover (37) is installed at the top end of the support table (31). The gear (36), the rack (32), and the sensor (33) are located inside the protective cover (37).

3. The device for producing an inverted pot of lithium iron phosphate according to claim 1, characterized in that: The first support vertical plate (11) and the second support vertical plate (12) are both provided with installation holes (111) for convenient installation.

4. The device for producing an inverted pot of lithium iron phosphate according to claim 1 or 2, characterized in that: The support frame (6) comprises an upper limiting ring (61), L-shaped connecting rods (62), a lower limiting ring (63) and connecting rods (64), the upper limiting ring (61) is installed between the first sliding block (51) and the second sliding block (52), the two L-shaped connecting rods (62) are installed on the first sliding block (51) and the second sliding block (52), the lower limiting ring (63) is installed on the first sliding block (51) and the second sliding block (52) through the two L-shaped connecting rods (62), and the connecting rods (64) are provided in plurality, the top ends of the connecting rods (64) are connected with the upper limiting ring (61), and the bottom ends of the connecting rods (64) are connected with the lower limiting ring (63).

5. The device for producing an inverted pot of lithium iron phosphate according to claim 4, characterized in that: The limiting blocks (7) are provided in plurality, and the limiting blocks (7) are detachably installed on the upper limiting ring (61) through fastening bolts.