Online automatic removing device for residual materials in glass cutting line body

By combining horizontal and vertical linear modules with a strip-shaped vacuum suction cup, the problem of removing residual material in LCD panel production has been solved, achieving precise and rapid removal of residual material and improving production efficiency and equipment lifespan.

CN223674517UActive Publication Date: 2025-12-16GUANGDONG SFT TECH CO LTD
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Patent Information

Application Number
CN202520034135.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-12-16
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

In current LCD panel production, as panels become thinner and larger, the difficulty of removing residual material increases. Traditional air blowing or gripper methods are inefficient, and residual material remains even after multiple operations, affecting production capacity.

Method used

It adopts a horizontal and vertical linear module design, combined with a strip vacuum suction cup, and achieves precise adsorption and removal of residual materials through lifting and pushing mechanisms. The vacuum adsorption platform is used to fix the LCD panel to ensure uniform removal of residual materials.

Benefits of technology

It enables precise and rapid removal of residual materials, avoids damage to residual materials, and improves production efficiency and equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an on-line automatic removing device for residual materials in a glass cutting line body, and relates to the field of liquid crystal panel cutting. Comprising a sliding rail fixing plate, a horizontal linear sliding rail, a lifting mechanism mounting frame, a lifting electric cylinder, a residual material removing suction nozzle mechanism, a push-pull mechanism and an air suction fixing platform. The horizontal linear slide rail is fixedly mounted on the slide rail fixing plate, the push-pull mechanism is fixedly mounted on the right side of the slide rail fixing plate, and the push-pull mechanism drives the lifting mechanism mounting frame to move back and forth on the horizontal linear slide rail; the lifting electric cylinder is fixedly installed on the lifting mechanism installation frame and drives the residual material removing suction nozzle mechanism to ascend and descend, and the push-pull mechanism and the lifting electric cylinder drive the residual material removing suction nozzle mechanism to be close to or away from the edge position of the air suction fixing platform. Compared with the prior art, the residual material removing device is reasonable in structure, convenient to combine and install, accurate and rapid in residual material removing action and good in using effect.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of liquid crystal panel cutting, especially to an online glass cutting line body internal residual material automatic removal device. BACKGROUND

[0002] In the production process of the liquid crystal panel, the glass substrate needs to go through the processes of photoetching electrode, TFT (Thin Film Transistor) and CF (Color Film) assembly, grouting and IC (Integrated Circuit) bonding.

[0003] The CF plate and the TFT plate are made of the same size glass substrate, and the CF plate covers the TFT plate; therefore, the circuit etched on the TFT plate for bonding the IC will be covered by the CF plate, and the bonding process cannot be directly completed, and the glass in the covered electrode area on the CF plate needs to be cut off, and the part to be cut off is the residual material.

[0004] At present, most of the devices use the blowing or clamping jaw method to remove the residual material, but with the lightening and thinning of the liquid crystal panel and the increase of the size specification, the difficulty of removing the residual material is increased, and after blowing several times, part of the residual material cannot be removed, or the clamping jaw will crush the residual material, which will increase the processing time and affect the production capacity. UTILITY MODEL CONTENTS

[0005] The utility model provides a technical scheme capable of solving the above problems to overcome the above deficiencies.

[0006] An online glass cutting line body internal residual material automatic removal device, comprising a sliding rail fixed plate, a horizontal linear sliding rail, a lifting mechanism mounting frame, a lifting electric cylinder, a residual material removal suction nozzle mechanism, a push-pull mechanism and a suction fixed platform.

[0007] The horizontal linear sliding rail is fixedly installed on the sliding rail fixed plate, and the push-pull mechanism is fixedly installed on the right side of the sliding rail fixed plate.

[0008] The lifting electric cylinder is fixedly installed on the lifting mechanism mounting frame, and the lifting electric cylinder drives the residual material removal suction nozzle mechanism to move up and down.

[0009] Further, the lifting mechanism mounting frame comprises a first connecting plate, a second connecting plate and a lifting guide slide rail, the first connecting plate is slidingly fitted on the horizontal linear slide rail, the second connecting plate is fixedly installed on the right side of the first connecting plate, the lifting guide slide rail is fixedly installed on the second connecting plate, the residual material removing suction nozzle mechanism is slidingly fitted on the lifting guide slide rail, and the lifting electric cylinder is fixedly installed on the second connecting plate.

[0010] Further, the second connecting plate and the first connecting plate are arranged perpendicular to each other, and two reinforcing support plates are fixedly installed between the second connecting plate and the first connecting plate.

[0011] Further, a first sliding block is slidingly fitted on the horizontal linear slide rail, and the first sliding block is fixedly installed on the bottom side of the first connecting plate.

[0012] Further, one or more threaded holes are formed in the first connecting plate.

[0013] Further, the push-pull mechanism comprises a push-pull electric cylinder, an electric cylinder mounting seat, a fish eye joint and a fixing screw, the electric cylinder mounting seat is fixedly installed on the right side of the slide rail fixing plate, the push-pull electric cylinder is fixedly installed in the electric cylinder mounting seat, the telescopic rod of the push-pull electric cylinder drives the fish eye joint to move left and right, and the fixing screw passes through the fish eye joint and is fixedly installed on the bottom side of the first connecting plate.

[0014] Further, the slide rail fixing plate comprises a bracket vertical plate and a bracket horizontal plate, the bracket vertical plate is provided with two and fixedly installed on the bottom side of the bracket horizontal plate, and the horizontal linear slide rail is provided with two and fixedly installed on the bracket horizontal plate.

[0015] Further, one or more mounting holes are formed in the bracket horizontal plate.

[0016] Further, the residual material removing suction nozzle mechanism comprises a nozzle base, a sliding block connecting frame, a suction disc mounting seat, a plurality of strip-shaped vacuum suction discs and a plurality of vacuum suction nozzles, the sliding block connecting frame is fixedly installed on the bottom side of the nozzle base and slidingly fitted on the lifting guide slide rail, the suction disc mounting seat is fixedly installed on the nozzle base, the plurality of strip-shaped vacuum suction discs are fixedly installed on the bottom side of the suction disc mounting seat, the plurality of vacuum suction nozzles are fixedly installed on the top side of the base, and the vacuum suction nozzles and the strip-shaped vacuum suction discs are arranged in communication with each other.

[0017] Further, a second sliding block is slidingly fitted on the lifting guide slide rail and fixedly installed on the sliding block connecting frame of the residual material removing suction nozzle mechanism.

[0018] Further, the air suction fixing platform comprises a profile bracket and a vacuum adsorption platform, the vacuum adsorption platform is fixedly installed above the profile bracket, and the push-pull mechanism and the lifting electric cylinder drive the residual material removing suction nozzle mechanism to be close to or away from the left side edge of the vacuum adsorption platform.

[0019] Compared with the prior art, the utility model has the beneficial effects that:

[0020] 1、 because using horizontal straight line module, vertical straight line module, this design can guarantee that the sucking disc adsorbs the residual material action precision adjustable;

[0021] 2、 because each straight line module movement direction uses linear slide rail to guide, this design can guarantee the straight line degree of straight line module drive mechanism movement direction;

[0022] 3、 because the sucking disc selects to use strip-shaped vacuum sucking disc, this design can guarantee that the residual material stress is uniform, and is not easy to break.

[0023] The utility model discloses rational structure, convenient combination installation, and the action precision of removing residual material is accurate and quick, and the use effect is good.

[0024] The additional aspects and advantages of the utility model will be partly given in the following description, and some will become obvious from the following description, or be understood by the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will briefly introduce the drawing needed to be used in the embodiment or prior art description, and obviously, the drawing in the following description is only some embodiments of the utility model, and for those skilled in the art, under the premise of not paying the creative labor, other drawings can also be obtained according to these drawings.

[0026] Figure 1 It is the structure schematic diagram of the utility model;

[0027] Figure 2 It is the schematic diagram of the explosion structure of the utility model;

[0028] Figure 3 It is the structure schematic diagram after hiding the air suction fixed platform;

[0029] Figure 4 It is the structure schematic diagram of slide rail fixed plate;

[0030] Figure 5 It is the structure schematic diagram of lifting mechanism mounting frame;

[0031] Figure 6 It is the structure schematic diagram of residual material removing suction nozzle mechanism;

[0032] Figure 7 It is the structure schematic diagram of push-pull mechanism;

[0033] Figure 8 It is the structure schematic diagram of air suction fixed platform.

[0034] As shown in the figure: 1, slide rail fixed plate; 11, support vertical plate; 12, support horizontal plate; 121, mounting hole; 2, horizontal linear slide rail; 3, lifting mechanism mounting frame; 31, first connecting plate; 311, threaded hole; 32, second connecting plate; 33, reinforcing support plate; 34, lifting guide rail; 4, lifting electric cylinder; 5, residual material suction nozzle mechanism; 51, air nozzle base; 52, sliding block connecting frame; 53, suction cup mounting seat; 54, strip-shaped vacuum suction cup; 55, vacuum suction nozzle; 6, push-pull mechanism; 61, push-pull electric cylinder; 62, electric cylinder mounting seat; 63, fish eye joint; 64, fixing screw; 7, air suction fixing platform; 71, profile support; 72, vacuum suction platform; 8, first sliding block; 9, second sliding block. DETAILED DESCRIPTION

[0035] The technical solutions of the present application will be described in detail below with reference to the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.

[0036] The components of the embodiments of the present application generally described and shown in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but only represents selected embodiments of the application.

[0037] Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0038] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0039] In the description of the utility model, it is to explain, unless there is definite and limited, the term "installation", "link", "connection" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can through the indirect connection of intermediate medium, can be the intercommunication of two elements. For ordinary skilled in the art, the specific meaning of the above-mentioned term in the utility model can be understood according to specific circumstances.

[0040] As Figures 1-8 The utility model discloses an online glass cutting line body in -residual material automatic removal device, including slide rail fixed plate 1, horizontal linear slide rail 2, lifting mechanism mounting bracket 3, lifting electric cylinder 4, residual material suction nozzle mechanism 5, push -and -pull mechanism 6 and air suction fixed platform 7.

[0041] Horizontal linear slide rail 2 is fixedly installed on slide rail fixed plate 1, and push -and -pull mechanism 6 is fixedly installed on the right side of slide rail fixed plate 1, and push -and -pull mechanism 6 drives lifting mechanism mounting bracket 3 to move back and forth on horizontal linear slide rail 2.

[0042] Lifting electric cylinder 4 is fixedly installed on lifting mechanism mounting bracket 3, and lifting electric cylinder 4 drives residual material suction nozzle mechanism 5 to move up and down, and push -and -pull mechanism 6 and lifting electric cylinder 4 drive residual material suction nozzle mechanism 5 to approach or away from the edge position of air suction fixed platform 7.

[0043] Its principle is: after the liquid crystal panel that is cut after the last process is placed on air suction fixed platform 7 and is adsorbed and fixed, at this time, push -and -pull mechanism 6 drives lifting mechanism mounting bracket 3 to move, and residual material suction nozzle mechanism 5 is located above the position of the residual material of the liquid crystal panel, at this time, residual material suction nozzle mechanism 5 is driven to descend to the appropriate height by lifting electric cylinder 4 to quickly adsorb the residual material of the liquid crystal panel, after adsorption, first, residual material and residual material suction nozzle mechanism are driven to rise by lifting electric cylinder 4, then, push -and -pull mechanism 6 is reset, and residual material is away from air suction fixed platform 7, and then is released, realizes residual material recycling, and the above-mentioned action can realize the automatic removal of the residual material of the liquid crystal panel.

[0044] Further: lifting mechanism mounting bracket 3 includes first connecting plate 31, second connecting plate 32 and lifting guide slide rail 34, first connecting plate 31 is slidably fitted on horizontal linear slide rail 2, second connecting plate 32 is fixedly installed on the right side of first connecting plate 31, lifting guide slide rail 34 is fixedly installed on second connecting plate 32, residual material suction nozzle mechanism 5 is slidably fitted on lifting guide slide rail 34, and lifting electric cylinder 4 is fixedly installed on second connecting plate 32, which can realize the stable assembly of lifting mechanism mounting bracket 3 and ensure the stable lifting of residual material suction nozzle mechanism 5.

[0045] Further, the second connecting plate 32 and the first connecting plate 31 are arranged perpendicular to each other, and two reinforcing support plates 33 are fixedly installed between the second connecting plate 32 and the first connecting plate 31, which can effectively increase the strength of the lifting mechanism mounting frame 3, and further ensure the lifting verticality and the service life of the equipment.

[0046] Further, the first sliding block 8 is slidingly and fittingly installed on the horizontal straight sliding rail 2 and is fixedly installed on the bottom side of the first connecting plate 31, which can ensure the stable sliding of the first connecting plate 31 on the horizontal straight sliding rail 2.

[0047] Further, one or more threaded holes 311 are formed in the first connecting plate 31, which can facilitate the installation and use of the first connecting plate 31.

[0048] Further, the push-pull mechanism 6 comprises a push-pull electric cylinder 61, an electric cylinder mounting seat 62, a fish-eye joint 63 and a fixing screw 64, the electric cylinder mounting seat 62 is fixedly installed on the right side of the sliding rail fixing plate 1, the push-pull electric cylinder 61 is fixedly installed in the electric cylinder mounting seat 62, the telescopic rod of the push-pull electric cylinder 61 drives the fish-eye joint 63 to move left and right, and the fixing screw 64 passes through the fish-eye joint 63 and is fixedly installed and locked on the bottom side of the first connecting plate 31, so that the push-pull mechanism 6 can drive the first connecting plate 31 to stably move horizontally.

[0049] Further, the sliding rail fixing plate 1 comprises a support vertical plate 11 and a support horizontal plate 12, the support vertical plate 11 is provided with two and is fixedly installed on the bottom side of the support horizontal plate 12, and the horizontal straight sliding rail 2 is provided with two and is fixedly installed on the support horizontal plate 12, which can ensure the stable installation of the sliding rail fixing plate 1 and the stable sliding of the first connecting plate 31 on the horizontal straight sliding rail 2.

[0050] Further, one or more mounting holes 121 are formed in the support horizontal plate 12, which facilitates actual use.

[0051] Further, the residual material suction nozzle mechanism 5 comprises an air nozzle base 51, a sliding block connecting frame 52, a suction disc mounting seat 53, a plurality of strip-shaped vacuum suction discs 54 and a plurality of vacuum suction nozzles 55, the sliding block connecting frame 52 is fixedly installed on the bottom side of the air nozzle base 51 and is slidingly and fittingly installed on the lifting guide sliding rail 34, the suction disc mounting seat 53 is fixedly installed on the air nozzle base 51, the plurality of strip-shaped vacuum suction discs 54 are fixedly installed on the bottom side of the suction disc mounting seat 53, the plurality of vacuum suction nozzles 55 are fixedly installed on the top side of the bottom seat, and the vacuum suction nozzles 55 and the strip-shaped vacuum suction discs 54 are arranged in communication with each other; when the vacuum suction nozzles 55 are connected with air pipes, the strip-shaped vacuum suction discs 54 can be provided with negative pressure through the vacuum suction nozzles 55, thereby achieving the effect of vacuumizing and effectively removing the edge residual material of the liquid crystal panel, avoiding the defect that the traditional air blowing method for removing residual material is not clean.

[0052] Further, the second sliding block 9 is slidably installed on the lifting guide sliding rail 34, and the second sliding block 9 is fixedly installed on the sliding block connecting frame 52 of the residual material removing nozzle mechanism 5, so that the stable lifting movement of the sliding block connecting frame 52 on the lifting guide sliding rail 34 is ensured.

[0053] Further, the air suction fixing platform 7 comprises a profile support 71 and a vacuum adsorption platform 72, the vacuum adsorption platform 72 is fixedly installed above the profile support 71, the push-pull mechanism 6 and the lifting electric cylinder 4 drive the residual material removing nozzle mechanism 5 to be close to or away from the left side edge of the vacuum adsorption platform 72, and the liquid crystal panel cut in the last process can be prevented from being on the vacuum adsorption platform 72, is installed and fixed in a mode that vacuum adsorption is achieved, the stable installation of the liquid crystal panel is ensured, and the liquid crystal panel is prevented from being displaced when the residual material is sucked and removed.

[0054] As an embodiment of the utility model: the utility model device standby state, the push-pull mechanism 6's push-pull electric cylinder 61 is in the state of extension, the lifting electric cylinder 4 is in the state of extension, the liquid crystal panel cut in the last process is transported by the mechanical arm and is placed on the air suction fixing platform 7 to carry out adsorption fixation, and the residual material edge portion of the liquid crystal panel is towards the side where the strip-shaped vacuum chuck 54 is located, at this time, the push-pull electric cylinder 61 is retracted, drives the lifting mechanism mounting bracket 3 to slide on the horizontal straight line sliding rail 2, makes the strip-shaped vacuum chuck 54 be just above the residual material edge portion of the liquid crystal panel, the lifting electric cylinder 4 is retracted, drives the residual material removing nozzle mechanism 5 to descend, and the strip-shaped vacuum chuck 54 contacts the residual material of the liquid crystal panel, the pneumatic system provides negative pressure for the strip-shaped vacuum chuck 54 through the vacuum nozzle 55, and the residual material of the liquid crystal panel is sucked, the lifting electric cylinder 4 drives the residual material removing nozzle mechanism 5 and the residual material to lift, the push-pull electric cylinder 61 is elongated, drives the residual material removing nozzle mechanism 5 to be away from the air suction fixing platform to the safe position, and then the residual material is released by the vacuum chuck in a mode that vacuum is broken, the residual material automatically falls into the residual material collecting device, the liquid crystal panel after the residual material is removed is taken away by the mechanical arm, and then the above-mentioned action process is repeated, and the function that the residual material is automatically removed is realized.

[0055] The embodiment is not limited in shape, material, structure or the like of the utility model in any form, and any simple modification, equivalent change and modification made according to the technical essence of the utility model to the above-mentioned embodiment all belong to the protection scope of the technical scheme of the utility model.

Claims

1. An online glass cutting line body residual material automatic removal device, characterized in that: it comprises a slide rail fixed plate, a horizontal linear slide rail, a lifting mechanism mounting frame, a lifting electric cylinder, a residual material removal suction nozzle mechanism, a push-pull mechanism and an air suction fixed platform; the horizontal linear slide rail is fixedly installed on the slide rail fixed plate, the push-pull mechanism is fixedly installed on the right side of the slide rail fixed plate, and the push-pull mechanism drives the lifting mechanism mounting frame to move back and forth on the horizontal linear slide rail; the lifting electric cylinder is fixedly installed on the lifting mechanism mounting frame, the lifting electric cylinder drives the residual material removal suction nozzle mechanism to move up and down, and the push-pull mechanism and the lifting electric cylinder drive the residual material removal suction nozzle mechanism to approach or move away from the edge position of the air suction fixed platform. the lifting mechanism mounting frame comprises a first connecting plate, a second connecting plate and a lifting guide rail, the first connecting plate is slidingly fitted on the horizontal linear slide rail, the second connecting plate is fixedly installed on the right side of the first connecting plate, the lifting guide rail is fixedly installed on the second connecting plate, the residual material removal suction nozzle mechanism is slidingly fitted on the lifting guide rail, and the lifting electric cylinder is fixedly installed on the second connecting plate. the second connecting plate and the first connecting plate are arranged perpendicular to each other, and two reinforcing support plates are fixedly installed between the second connecting plate and the first connecting plate. a first sliding block is slidingly fitted on the horizontal linear slide rail, and the first sliding block is fixedly installed on the bottom side of the first connecting plate.

2. The apparatus according to claim 1, wherein: the push-pull mechanism comprises a push-pull electric cylinder, an electric cylinder mounting seat, a fish eye joint and a fixing screw, the electric cylinder mounting seat is fixedly installed on the right side of the slide rail fixed plate, the push-pull electric cylinder is fixedly installed in the electric cylinder mounting seat, the telescopic rod of the push-pull electric cylinder drives the fish eye joint to move left and right, and the fixing screw passes through the fish eye joint and is fixedly installed on the bottom side of the first connecting plate.

3. The apparatus according to claim 2, wherein: the slide rail fixed plate comprises a support vertical plate and a support horizontal plate, the support vertical plate is provided with two support vertical plates and is fixedly installed on the bottom side of the support horizontal plate, and the horizontal linear slide rail is provided with two horizontal linear slide rails and is fixedly installed on the support horizontal plate.

4. The apparatus according to claim 2, wherein: the residual material removal suction nozzle mechanism comprises a nozzle base, a sliding block connecting frame, a suction disc mounting seat, a plurality of strip-shaped vacuum suction discs and a plurality of vacuum suction nozzles, the sliding block connecting frame is fixedly installed on the bottom side of the nozzle base, the sliding block connecting frame is slidingly fitted on the lifting guide rail, the suction disc mounting seat is fixedly installed on the nozzle base, the plurality of strip-shaped vacuum suction discs are fixedly installed on the bottom side of the suction disc mounting seat, the plurality of vacuum suction nozzles are fixedly installed on the upper side of the base, and the vacuum suction nozzles and the strip-shaped vacuum suction discs are arranged in communication with each other.

5. The in-line glass cutting line residue removal device of claim 2, wherein: a second sliding block is slidingly fitted on the lifting guide rail, and the second sliding block is fixedly installed on the sliding block connecting frame of the residual material removal suction nozzle mechanism.

6. The in-line glass cutting line residue removal device of claim 1, wherein: the air suction fixed platform comprises a profile support and a vacuum adsorption platform, the vacuum adsorption platform is fixedly installed above the profile support, and the push-pull mechanism and the lifting electric cylinder drive the residual material removal suction nozzle mechanism to approach or move away from the left edge of the vacuum adsorption platform.

7. The in-line glass cutting line residue removal device of claim 2, wherein: ​ 8. The apparatus according to claim 7, wherein: ​ 9. The in-line glass cutting line residue removal device of claim 1, wherein: ​