Thermal barrier operation protection assembly for workpiece coating

By designing an adjustable, fixed, and retractable protective cover assembly, the safety issue of high-temperature particle rebound during workpiece coating was solved, achieving operator protection and flexible adaptability of the spray gun.

CN223674718UActive Publication Date: 2025-12-16CHINA MACHINE KAIBO SURFACE TECHNOLOGY (JIANGSU) CO LTD
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Patent Information

Application Number
CN202520033026.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-12-16
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

During the thermal barrier coating process, the rebound of high-temperature particles poses a threat to the safety of operators, and existing technologies lack effective protective measures.

Method used

A protective assembly for thermal barrier operation of workpiece coating was designed, including a protective cover and an extension cover. The coating gun head can be adjusted and fixed by a combination of studs, adjustment ports and nuts, and the retractable protective cover can block the rebound of high temperature particles.

Benefits of technology

It effectively protects the safety of operators, adapts to the coating needs of different working scenarios and complex-shaped workpieces, and ensures that the normal operation of the spray gun is not affected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a workpiece coating thermal barrier operation protection assembly which comprises a protection cover, an extension cover is arranged on the inner wall of the protection cover, a positioning seat is fixedly installed at the bottom of the protection cover and wraps the outer side of the circumference of a coating gun head, a positioning strip is fixedly installed on the outer wall of the circumference of the coating gun head, and the outer wall of the circumference of the coating gun head is provided with a positioning groove. A stud is fixedly installed on the side wall of the protective cover and penetrates through the adjusting opening, and meanwhile the adjusting opening is formed in the circumferential side wall of the extension cover. According to the workpiece coating thermal barrier operation protection assembly, through the arrangement of the five sets of positioning strips and positioning grooves, the positioning base and the coating gun head can be conveniently and rapidly fixedly installed; the telescopic extension cover and the protective cover can block rebounded high-temperature particles when the spray gun works, so that the safety of operators is effectively protected; and when the spray gun does not work, the extension cover and the protective cover can be stored together, so that the spray gun is convenient to store, maintain and the like.
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Description

Technical Field

[0001] This utility model relates to the field of workpiece coating equipment, specifically a workpiece coating thermal barrier protection component. Background Technology

[0002] Thermal barrier coating is a surface treatment process. Thermal barrier coatings (TBCs) are ceramic coatings applied to the surface of metal workpieces. Their main purpose is to provide thermal insulation, reduce the temperature of metal parts in high-temperature environments, and protect the metal substrate. The coating process begins with cleaning the workpiece surface to remove impurities such as oil, rust, and scale, ensuring good adhesion between the coating and the substrate. Common cleaning methods include chemical cleaning (such as using organic solvents and acid pickling) and physical cleaning (such as sandblasting). Sandblasting can roughen the workpiece surface, increasing the contact area between the coating and the substrate.

[0003] Coating material selection; In the plasma spraying process, coating material powder is fed into a high-temperature, high-speed plasma jet. The powder is heated to a molten or semi-molten state and then sprayed onto the workpiece surface, where it quickly solidifies to form a coating. Plasma spraying can achieve high coating quality, and the coating thickness and porosity can be adjusted through process parameters.

[0004] During the coating process, the high-temperature jet sprayed from the tip of the spray gun impacts the surface of the workpiece. Some of the high-temperature particles are prone to rebound and bounce onto the workers' clothing, which can easily burn their work clothes and skin, posing a hazard to the personal safety of the operators. Utility Model Content

[0005] The purpose of this invention is to provide a workpiece coating thermal barrier protection component to solve the defects mentioned in the background art.

[0006] To achieve the above objectives, a protective assembly for workpiece coating thermal barrier operation is provided, including a protective cover. The inner wall of the protective cover is provided with an extension cover, and a positioning seat is fixedly installed at the bottom of the protective cover. The positioning seat wraps around the outer circumference of the coating gun head, and a positioning strip is fixedly installed on the outer circumference of the coating gun head. A stud is fixedly installed on the side wall of the protective cover, and the stud passes through an adjustment port, which is located on the circumferential side wall of the extension cover.

[0007] Preferably, both the extension cover and the protective cover are frustum-shaped structures made of acrylic material, and the extension cover covers the circumferential sidewalls of the protective cover.

[0008] Preferably, the extension cover covers the circumferential sidewall of the protective cover and is fixedly connected by two sets of studs, adjustment ports and nuts, with the nuts screwed onto the outside of the studs.

[0009] Preferably, the adjusting port is arranged on two sides of the surface of the extension cover, and the two adjusting ports are arranged oppositely.

[0010] Preferably, the adjusting port is arranged on two sides of the surface of the extension cover, and the two adjusting ports are arranged oppositely.

[0011] Preferably, the circumferential inner wall of the positioning seat is uniformly provided with five groups of positioning grooves, and the circumferential outer wall of the coating gun head is uniformly provided with five groups of positioning strips.

[0012] Preferably, the circumferential inner wall of the positioning seat is uniformly provided with five groups of positioning grooves, and the circumferential outer wall of the coating gun head is uniformly provided with five groups of positioning strips.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model discloses five groups of positioning strips and positioning grooves, which can be used for fixing and installing the positioning seat and the coating gun head quickly.

[0015] 2. The distance between the extension cover and the protective cover of the utility model can be adjusted according to actual working scenes and needs. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced.

[0017] Figure 1 It is a front view of the structure of the utility model;

[0018] Figure 2 It is a bottom view; Figure 1

[0019] ​Figure 3 is a front view of the device of Figure 1

[0020] Figure 4 is a rear view of the device of Figure 1

[0021] Figure 5 is a bottom view of the device of Figure 4

[0022] Reference numerals in the drawings: 1, extension cover; 2, protective cover; 21, stud; 22, adjusting port; 221, wide port; 222, narrow port; 23, nut; 3, positioning seat; 4, positioning groove; 5, coating gun head; 6, positioning strip; 61, through hole; 7, long bolt. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0024] It should be noted that if the present application embodiments involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications also change accordingly.

[0025] In the present application, unless otherwise explicitly specified and limited, the terms "connection", "fixation", etc. should be understood broadly, for example, "fixation" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through an intermediate medium; can be internal communication of two elements or interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0026] ​​​In addition, if the description of "first", "second" and the like is involved in the embodiments of the utility model, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. For example, "A and / or B" includes A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not within the protection scope required by the utility model.

[0027] Please refer to Figures 1-5 The utility model provides a workpiece coating heat barrier operation protection assembly, including the protection cover 2, the inner wall of protection cover 2 is provided with the extension cover 1, and the bottom of protection cover 2 is fixedly installed with the locating seat 3, the locating seat 3 is wrapped in the circumference outside of coating gun head 5 simultaneously, and the circumference outer wall of coating gun head 5 is fixedly installed with the locating strip 6, the sidewall of protection cover 2 is fixedly installed with the stud 21, and the stud 21 passes through the adjusting port 22 setting, and the adjusting port 22 is opened on the circumference sidewall of extension cover 1.

[0028] Working principle: when using, high temperature jet is sprayed from the inside of coating gun head 5 at this time, extension cover 1, protection cover 2 are installed on the outside of coating gun head 5 at this time, the distance between extension cover 1, protection cover 2 can be adjusted by stud 21, adjusting port 22, nut 23 work;Adapt to different range coating gun head 5, and the installation mode of protection cover 2 is that the locating seat 3 at the bottom of protection cover 2 is held, five sets of locating grooves 4 on the inner wall of locating seat 3 are sleeved on the outside of locating strip 6 of coating gun head 5, and are fixed by long bolt 7, guarantee the stability of fixed connection between the protection device and coating gun head 5, five sets of locating strip 6 and locating groove 4 can be conveniently fixed and installed for locating seat 3, coating gun head 5;

[0029] The one side of the adjusting port 22 is provided with a wide port 221, and the other side of the adjusting port 22 is provided with a narrow port 222, and the width of the narrow port 222 is smaller than the diameter of the stud 21; so that when the stud 21 moves to the inside of the narrow port 222, the extension cover 1 and the protective cover 2 will not be separated, avoiding the separation of the extension cover 1 and the protective cover 2 in a loose state; when the extension cover 1 is subjected to an outward pulling force, the stud 21 breaks through the friction force acting on it in the narrow port 222, and the separation work between the extension cover 1 and the protective cover 2 is completed; the telescopic extension cover 1 and the protective cover 2 can block the rebounding high-temperature particles when the spray gun is working, effectively protecting the safety of the operator; when the spray gun is not working, the extension cover 1 and the protective cover 2 can be stored together, which is convenient for storage and maintenance of the spray gun and the like.

[0030] The distance between the extension cover 1 and the protective cover 2 is adjustable, and can be adjusted according to the actual working scene and needs; in the coating process of some complex-shaped workpieces, or when the spray gun needs to be operated at different angles, the telescopic protective cover can better adapt to the operation requirements, ensuring the protection function and not hindering the normal work of the spray gun.

[0031] The extension cover 1 and the protective cover 2 are both circular truncated cone-shaped and made of acrylic material, and the extension cover 1 covers the circumferential side wall of the protective cover 2.

[0032] As a preferred embodiment, the extension cover 1 covers the circumferential side wall of the protective cover 2 and is fixedly connected by two groups of studs 21, adjusting ports 22 and nuts 23, and the nut 23 is screwed on the outside of the stud 21.

[0033] As a preferred embodiment, the adjusting port 22 is provided with two groups of adjusting ports 22 respectively arranged on the two sides of the surface of the extension cover 1, and the two groups of adjusting ports 22 are oppositely arranged, and the adjusting port 22 is trapezoidal.

[0034] The one side of the adjusting port 22 is provided with a wide port 221, and the other side of the adjusting port 22 is provided with a narrow port 222, and the width of the narrow port 222 is smaller than the diameter of the stud 21; so that when the stud 21 moves to the inside of the narrow port 222, the extension cover 1 and the protective cover 2 will not be separated, avoiding the separation of the extension cover 1 and the protective cover 2 in a loose state; when the extension cover 1 is subjected to an outward pulling force, the stud 21 breaks through the friction force acting on it in the narrow port 222, and the separation work between the extension cover 1 and the protective cover 2 is completed; the telescopic extension cover 1 and the protective cover 2 can block the rebounding high-temperature particles when the spray gun is working, effectively protecting the safety of the operator; when the spray gun is not working, the extension cover 1 and the protective cover 2 can be stored together, which is convenient for storage and maintenance of the spray gun and the like.

[0035] As a preferred embodiment, the circumferential inner wall of the positioning seat 3 is uniformly provided with five groups of positioning grooves 4, and the circumferential outer wall of the coating gun head 5 is uniformly provided with five groups of positioning strips 6, the size of the positioning strip 6 and the positioning groove 4 is matched, and the five groups of positioning strips 6 are respectively inserted into the five groups of positioning grooves 4.

[0036] The inside of the five groups of positioning strips 6 is provided with a through hole 61, and the bottom of the five groups of positioning grooves 4 is provided with a screw hole, the inside of the through hole 61 is inserted with a long bolt 7, and the long bolt 7 is screwed into the screw hole provided in the bottom of the positioning groove 4.

[0037] The above merely describes preferred embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structural transformation made by using the content of the present application specification and drawings, or direct / indirect application in other related technical fields are included in the patent protection scope of the present application.

Claims

1. A workpiece coating thermal barrier operation protection assembly comprising a protection hood (2), characterized in that: The inner wall of the protective cover (2) is provided with an extension cover (1), and the bottom of the protective cover (2) is fixedly installed with a positioning seat (3), which is wrapped outside the circumference of the coating gun head (5), and the outer wall of the circumference of the coating gun head (5) is fixedly installed with a positioning strip (6), and the side wall of the protective cover (2) is fixedly installed with a stud (21), and the stud (21) passes through the adjusting port (22) and is arranged on the circumferential side wall of the extension cover (1).

2. A workpiece coating thermal barrier operation protection assembly according to claim 1, wherein: The extension cover (1) and the protective cover (2) are both circular truncated cone-shaped and made of acrylic material.

3. A workpiece coating thermal barrier operation protection assembly according to claim 2, wherein: The extension cover (1) is covered on the circumferential side wall of the protective cover (2) and is fixedly connected through two groups of studs (21), adjusting ports (22) and nuts (23), and the nut (23) is screwed on the outside of the stud (21).

4. A workpiece coating thermal barrier operation protection assembly according to claim 3, wherein: The adjusting port (22) is provided with two groups of adjusting ports (22) respectively arranged on the two sides of the surface of the extension cover (1), and the two groups of adjusting ports (22) are oppositely arranged, and the adjusting port (22) is trapezoidal.

5. A workpiece coating thermal barrier operation protection assembly according to claim 4, wherein: The adjusting port (22) is provided with a wide port (221) on one side, and a narrow port (222) is provided on the other side of the adjusting port (22), and the width of the narrow port (222) is smaller than the diameter of the stud (21), and the width of the wide port (221) is greater than the diameter of the stud (21).

6. A workpiece coating thermal barrier operation protection assembly according to claim 1, wherein: The circumferential inner wall of the positioning seat (3) is uniformly provided with five groups of positioning grooves (4), and the circumferential outer wall of the coating gun head (5) is uniformly provided with five groups of positioning strips (6), and the size of the positioning strip (6) and the positioning groove (4) is matched, and the five groups of positioning strips (6) are respectively inserted into the five groups of positioning grooves (4).

7. A workpiece coating thermal barrier operation protection assembly according to claim 6, wherein: Five groups of positioning strips (6) are provided with a through hole (61) in the inside, and five groups of positioning grooves (4) are provided with a threaded hole in the bottom, and the through hole (61) is inserted with a long bolt (7), and the long bolt (7) is screwed in the threaded hole in the bottom of the positioning groove (4).