Spraying device for enamel storage tank production

By using a trolley-driven telescopic assembly and spraying device, the problem of uneven manual spraying was solved, achieving uniform spraying of the inner wall of the enamel-lined storage tank and improving the quality and safety of the enamel-lined storage tank.

CN223674748UActive Publication Date: 2025-12-16HUBEI TUOLE MECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202520152655.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-12-16
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

In existing technologies, it is difficult to control the stability and uniformity of the spray nozzle when manually spraying enamel storage tanks, resulting in uneven enamel layer thickness, which affects the quality and safety of the storage tank.

Method used

The telescopic assembly and spraying assembly are driven by a trolley. The height of the spraying assembly is controlled by the moving assembly of the first telescopic rod and the annular nozzle, so that the annular sprayer moves along the internal axis of the storage tank to achieve uniform spraying.

Benefits of technology

This achieved uniform coating of the inner wall of the enamel-lined storage tank, improving product quality and safety in use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an enamel storage tank production spraying device which comprises a moving assembly, a telescopic assembly and a spraying assembly, and the moving assembly comprises a pulley, a first telescopic rod and a storage tank; the telescopic assembly comprises a second telescopic rod; the spraying assembly comprises an annular sprayer arranged outside the second telescopic rod in a sleeving mode, a plurality of nozzles distributed at equal intervals are arranged on the outer annular face of the annular sprayer, and a hose is further arranged on the annular sprayer and connected to the material storage tank. When the annular sprayer sprays glaze slip from the spray head on the annular outer side face, the glaze slip can be evenly sprayed to the inner wall of the storage tank, then the annular sprayer moves while spraying through telescopic control of the second telescopic rod, and finally the inner wall of the storage tank is completely sprayed. Therefore, instability and non-uniformity existing in manual control are thoroughly avoided. And the spraying quality is greatly improved, namely the product quality of the enamel storage tank is improved. And correspondingly, the safety performance in the later use process is also improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to enamel storage tank production technical field especially relates to a kind of enamel storage tank production spraying device. BACKGROUND

[0002] The development of electronic technology cannot be separated from high-purity hydrofluoric acid, and the filling, storage and transportation of high-purity hydrofluoric acid require professional storage tanks. Enamel storage tanks have high strength and corrosion resistance, making them the best storage containers for industrial-grade hydrofluoric acid.

[0003] In recent years, the spray coating process has been widely used in the production of large-scale enamel storage tanks. The method of manufacturing enamel storage tanks by spraying enamel is to spray the inner wall of the metal storage tank to form an enamel liner, which converts the metal storage tank into an enamel storage tank, thereby enhancing the corrosion resistance of the storage tank. The enamel slurry is sprayed onto the inner wall of the metal storage tank under pressure, and the enamel layer is formed after drying. The adhesion and uniformity of the spray coating are very important, as they determine the thickness of the dried coating and the corrosion resistance.

[0004] The current spraying process for preparing enamel storage tanks still has some problems. The nozzle is manually controlled, and the inner wall of the storage tank is sprayed through a long rod. Manual control makes it difficult to maintain the stability of the nozzle and the uniformity of the spraying amount in all directions and positions on the inner wall. This results in uneven thickness of the enamel layer after drying, affecting the quality of the enamel storage tank and indirectly affecting the safety of the subsequent transportation and storage process. UTILITY MODEL CONTENTS

[0005] To address the shortcomings of the prior art, the utility model provides a kind of enamel storage tank production spraying device, which solves the problem of unevenness caused by manual spraying in the prior art, resulting in uneven thickness of the enamel layer, affecting the quality of the storage tank and the safety of use.

[0006] According to the embodiment of the utility model, a kind of enamel storage tank production spraying device, including mobile assembly, telescopic component being set on mobile assembly and the spraying assembly being set in telescopic component one end, the mobile assembly includes dolly, first telescopic rod being set in the upper end of dolly and the storage tank being installed in the other end of dolly opposite first telescopic rod;

[0007] The telescopic component includes a horizontally arranged second telescopic rod, which is parallel to the front and rear direction of the dolly. One end of the second telescopic rod is mounted on the top end of the first telescopic rod, and the other end is movably connected with the spraying assembly.

[0008] The spraying assembly comprises a ring-shaped sprayer sleeved outside the second telescopic rod, the central axis of the ring-shaped sprayer is parallel to the second telescopic rod, the ring-shaped sprayer is movable forward and backward along the second telescopic rod, a plurality of nozzles are arranged on the outer ring surface of the ring-shaped sprayer and are distributed equidistantly in the circumferential direction, the spraying direction of the nozzles is arranged in the radial direction, and a hose is connected to the storage tank.

[0009] Further, the trolley bottom four corners are respectively provided with limiters, the limiters are limit rods rotatably installed on the trolley bottom, the limit rods are longer than the trolley bottom height, so that the limit rods can be rotated to the ground, and the limit rods are further provided with clamps.

[0010] Further, the second telescopic rod is a multi-section telescopic rod.

[0011] Further, the second telescopic rod is a multi-section telescopic rod.

[0012] Further, the ring-shaped sprayer is further provided with a plurality of spray heads on the vertical end surface away from the second telescopic rod, the spray heads are uniformly arranged around the central axis of the ring-shaped sprayer and face away from the second telescopic rod.

[0013] Further, the storage tank is provided with an unwinding roller above, the hose is wound on the unwinding roller, and the hose is provided with a surplus section for telescoping between the unwinding roller and the storage tank.

[0014] Further, the first telescopic rod is further provided with a vertical upward limit roller at the top end, and the hose is connected to the ring-shaped sprayer after passing through the limit roller after leaving the unwinding roller.

[0015] Compared with the prior art, the utility model has the beneficial effects that:

[0016] The utility model discloses a trolley drives telescopic component and spraying assembly, can it accurate removal to the metal storage tank end head of horizontal placement, and through the height of spraying assembly is controlled to first telescopic link, makes second telescopic link, spraying assembly with metal storage tank coaxial, lets spraying assembly from the inside metal storage tank of inside axis, and by the movement of second telescopic link, annular atomizer along the movement cooperation of second telescopic link, let annular atomizer can along axial pass through the all position of inside storage tank. Such annular atomizer one side from annular outside surface nozzle sprays glaze pulp, can evenly reach the inner wall of storage tank, then through the telescopic control of second telescopic link, lets annular atomizer spray and moves, finally completely storage tank inner wall's complete spraying, thereby completely avoided the instability and unevenness of artificial control. Greatly improved the spraying quality, namely improved the product quality of enamel storage tank. Correspondingly also improved the safety performance in the later use process. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the lateral schematic view of the utility model embodiment.

[0018] Figure 2 It is the connection schematic view of annular atomizer and second telescopic link in the utility model embodiment.

[0019] In the above drawing, 1 is trolley, 2 is first telescopic link, 3 is second telescopic link, 4 is annular atomizer, 5 is hose, 6 is storage tank, 7 is uncoiling roller, 8 is limit roller, 11 is pulley, 12 is limit rod, 31 is slide rail, 41 is nozzle, 42 is sliding block. DETAILED DESCRIPTION

[0020] The technical scheme in the utility model will be further explained below in connection with the drawings and embodiments.

[0021] As Figure 1 The utility model discloses a kind of enamelled tank production spraying devices, including moving component, telescopic component being set on moving component and spraying assembly being set in one end of telescopic component.

[0022] In this embodiment, the moving assembly includes a trolley 1, a first telescopic rod 2 arranged at one end of the trolley 1, and a storage tank 6 mounted at the other end of the trolley 1 opposite the first telescopic rod 2. In this embodiment, the storage tank 6 not only provides the glaze, but also acts as a counterweight to maintain the balance of the entire device. The trolley 1 has a square bottom plate and four pulleys 11 arranged at the corners of the bottom surface of the bottom plate. The pulleys 11 are connected to the bottom plate through universal joints, allowing the trolley 1 to freely slide on the ground. Preferably, limiters are arranged at the four corners of the bottom of the trolley 1. The limiters are limit rods 12 rotatably mounted on the bottom of the trolley 1. The length of the limit rods 12 is greater than the height of the bottom of the trolley 1, so that the limit rods 12 can be rotated to the ground. The limit rods 12 are also provided with locks, which in this embodiment are ratchet structures. The limit rods 12 can keep the trolley 1 stable in the working state, avoiding the movement of the trolley 1 affecting the stability of the spraying process.

[0023] The telescopic assembly includes a horizontally arranged second telescopic rod 3 parallel to the front-to-back direction of the trolley 1. One end of the second telescopic rod 3 is mounted at the top end of the first telescopic rod 2, and the other end is movably connected to the spraying assembly. Further, the second telescopic rod 3 is a multi-section telescopic rod, with the thinnest section connected to the first telescopic rod 2. The outer edge of the outermost section of the second telescopic rod 3 is provided with an axial sliding rail 31, and the inner edge of the annular ring-shaped sprayer 4 is provided with a sliding block 42 that is in sliding connection with the sliding rail 31. In this way, the thickest end of the second telescopic rod 3 is located at the outermost part, and it will not shrink to the inside during the telescopic process, i.e., it will not affect the cooperation of the sliding rail 31 and the sliding block 42. In this embodiment, the sliding block 42 and the sliding rail 31 adopt a ball screw guide rail structure, which is a common existing technology and will not be described here.

[0024] As shown in Figure 2 The spraying assembly in this embodiment includes a ring-shaped sprayer 4 that is sleeved outside the second telescopic rod 3. The central axis of the ring-shaped sprayer 4 is parallel to the second telescopic rod 3, and the ring-shaped sprayer 4 can move forward and backward along the second telescopic rod 3. The outer annular surface of the ring-shaped sprayer 4 is provided with a plurality of nozzles 41 that are evenly distributed in the circumferential direction. The spraying direction of the nozzles 41 is arranged in the radial direction. The ring-shaped sprayer 4 is also provided with a hose 5 that is connected to the storage tank 6, allowing the storage tank 6 to continuously provide the ring-shaped sprayer 4 with glaze through the hose 5.

[0025] The vertical end surface of the ring-shaped sprayer 4 away from the second telescopic rod 3 is also provided with a plurality of spray heads that are evenly arranged around the central axis of the ring-shaped sprayer and face away from the second telescopic rod 3. In this way, axial spraying capability is provided, allowing the interior end surface of the metal storage tank to also be enameled.

[0026] In a further aspect of the embodiment, a winding roller 7 is arranged above the storage tank, the hose 5 is wound around the winding roller 7, and a slack section is arranged between the winding roller 7 and the storage tank for the hose 5 to stretch. The winding roller 7 cooperates with the movement of the second telescopic rod 3 and the sliding block 42, and when the annular sprayer 4 moves relative to the trolley 1, the winding roller 7 also rotates to unwind or wind the hose 5 by a corresponding length, so as to avoid the hose 5 being too long to contact the inner wall of the storage tank. Furthermore, the top end of the first telescopic rod 2 is also provided with a vertical upward limiting roller 8, and after the hose 5 leaves the winding roller 7, the hose 5 passes through the limiting roller 8 and is connected to the annular sprayer 4.

[0027] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the present application, and all should be covered in the scope of the claims of the present application.

Claims

1. A spraying device for producing enamel-lined storage tanks, characterized in that: It includes a movable component, a telescopic component disposed on the movable component, and a spraying component disposed at one end of the telescopic component. The movable component includes a trolley, a first telescopic rod disposed at one end above the trolley, and a storage tank mounted at the other end of the trolley opposite to the first telescopic rod. The telescopic assembly includes a horizontally arranged second telescopic rod, which is parallel to the front-rear direction of the trolley. One end of the second telescopic rod is installed on the top of the first telescopic rod, and the other end is movably connected to the spraying assembly. The spraying assembly includes an annular sprayer sleeved outside the second telescopic rod. The central axis of the annular sprayer is parallel to the second telescopic rod, and the annular sprayer can move back and forth along the second telescopic rod. Several nozzles are provided on the outer annular surface of the annular sprayer, which are evenly distributed circumferentially. The spraying direction of the nozzles is arranged radially. The annular sprayer is also provided with a hose connected to a storage tank.

2. The enamel-lined storage tank production spraying device as described in claim 1, characterized in that: Limiters are respectively installed at the four corners of the bottom of the trolley. The limiters are limit rods that are rotatably installed at the bottom of the trolley. The length of the limit rod is greater than the height of the bottom of the trolley, so that the limit rod can be rotated to the ground. The limit rod is also provided with a locking device.

3. The enamel-lined storage tank production spraying device as described in claim 1, characterized in that: The second telescopic rod is a multi-section telescopic rod.

4. The enamel-lined storage tank production spraying device as described in claim 3, characterized in that: The thinnest section of the second telescopic rod is connected to the first telescopic rod. The outermost section of the second telescopic rod is provided with an axial slide rail. The inner edge of the annular sprayer is provided with a slider, which is slidably connected to the slide rail.

5. The enamel-lined storage tank production spraying device as described in claim 1, characterized in that: The annular sprayer is further provided with several spray heads on its vertical end face away from the second telescopic rod. The spray heads are evenly arranged around the central axis of the annular sprayer and face away from the second telescopic rod.

6. The enamel-lined storage tank production spraying device as described in claim 1, characterized in that: A release roller is provided above the storage tank, and the hose is wound around the release roller. The hose has a retractable section between the release roller and the storage tank.

7. The enamel-lined storage tank production spraying device as described in claim 6, characterized in that: The top of the first telescopic rod is also provided with a vertically upward limiting roller. After the hose leaves the unwinding roller, it passes through the limiting roller and is then connected to the annular sprayer.