Pretreatment and post-treatment device for cheese dyeing

The hybrid module design of spiral convex strips and lifting rings solves the problem of uneven dye dispersion in yarn dyeing equipment, achieving more efficient dyeing and cleaning, and simplifying maintenance and color fixing processes.

CN223674912UActive Publication Date: 2025-12-16ZHEJIANG HENGXIANG COTTON TEXTILE LTD
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Patent Information

Application Number
CN202423183722.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-16
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In existing yarn dyeing equipment, the uniform direction of dye liquor movement leads to poor dye dispersion stability, which easily results in color spots, poor dyeing quality, and low washing and fixing efficiency.

Method used

The mixing module, which uses spiral convex strips and sliding grooves for connection, combined with a lifting ring design, achieves uniform dye mixing and reduces the moisture content of the yarn package through a resistance wire heating tube, thus aiding in color fixation.

Benefits of technology

It improves the uniformity of dyeing and cleaning efficiency, reduces color spots, enhances the cleaning effect, and simplifies the maintenance and color fixing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cheese processing, in particular to a cheese dyeing pretreatment and aftertreatment device which comprises a dye vat, a motor speed reducer is fixedly connected to the lower surface of the dye vat, a limiting shaft is fixedly connected to the output end of the motor speed reducer, and a limiting disc is fixedly connected to the outer surface of the limiting shaft. According to the cheese cleaning device, dye penetrates through the inclined holes while the dye vat is scraped, so that the dye is mixed together, the dyeing uniformity is improved, meanwhile, during earlier-stage treatment, full contact of cleaning liquid and cheese is facilitated, the cleaning efficiency of the cheese is improved, and the cheese cleaning device has the advantages of being simple in structure, convenient to use and high in practicability. Dye on the inner wall of the dye vat can be washed in an auxiliary mode in the later period, the damaged resistance wire heating pipe can be taken out, a threaded fixing assembly does not need to be disassembled, and the structure can facilitate auxiliary dye fixation in the later period and can also facilitate rapid disassembly during maintenance.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the bobbin processing technical field, and specifically is a kind of bobbin dyeing's pre and post processing device. BACKGROUND

[0002] Bobbin dyeing's pre and post processing device is used to carry out the pretreatment before and after dyeing, such as cleaning bobbin in early stage, reduce the impurities of bobbin, heating bobbin in later stage to reduce water content and assist color fixing, and the existing device has certain drawbacks, such as the announcement No.CN221029091U, a kind of reciprocating rotary dyeing's bobbin dyeing machine is recorded, it is related to bobbin dyeing machine technical field, including dyeing cylinder, the inner wall of the dyeing cylinder is fixedly connected with fixed plate, the inside of the dyeing cylinder is provided with cleaning mechanism, the cleaning mechanism includes rotating rod, the rotating rod is rotatably connected to the inner wall of fixed plate and extends to the lower of fixed plate, the outer surface of the rotating rod is fixedly connected with fixed block;

[0003] The above device can be stirred, but the stirring direction is consistent, which leads to the consistent movement direction of dyeing liquid, poor dispersion stability of dyes in dyeing liquid, and color spots may be produced due to the aggregation phenomenon, resulting in poor dyeing quality. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of bobbin dyeing's pre and post processing device to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of bobbin dyeing's pre and post processing device, including dye vat, the lower surface of the dye vat is fixedly connected with motor speed reducer, the output end of the motor speed reducer is fixedly connected with limit shaft, the outer surface of the limit shaft is fixedly connected with limit disc, the outer surface of the limit shaft is nestedly connected with creel, the outer surface of the dye vat is fixedly connected with support ring near lower surface position, the upper surface of the dye vat is nestedly connected with limit cover, the limit cover and support ring are clampedly connected with heat preservation shell between them.

[0007] The inside of the dye vat is rotatably connected with mixing module, the mixing module includes nesting frame and lifting ring, nesting frame is nestedly connected to the outer surface of limit shaft, and lifting ring is slidingly connected to the outer surface of nesting frame.

[0008] Further, the lower surface of the dye vat is embeddedly connected with discharge valve, and the limit disc and nesting frame are in contact.

[0009] Further in, the mixing module further comprises a chute, a spiral convex strip, inclined holes and a limiting protrusion, the chute is arranged on the outer surface of the nested frame, the spiral convex strip is fixedly connected to the inner wall of the lifting ring, and the spiral convex strip is in sliding connection with the chute, the inclined holes are evenly arranged on the upper surface of the lifting ring, and the limiting protrusion is arranged on the outer surface of the lifting ring, and the inner wall of the dye vat is provided with a groove at the corresponding position of the limiting protrusion.

[0010] Further in, the upper surface of the supporting ring is provided with a limiting groove, the outer surface of the dye vat is fixedly connected with a lower clamping ring, and the outer surface of the supporting ring is fixedly connected with an upper clamping ring.

[0011] Further in, the upper surfaces of the lower clamping ring and the upper clamping ring are provided with mounting holes, and the mounting holes are embeddedly connected with resistance wire heating pipes.

[0012] Further in, the upper surface of the heat preservation shell is fixedly connected with a connecting column, the upper surface of the limiting cover is provided with a limiting hole, and the connecting column is inserted into the limiting hole.

[0013] Further in, the inner surface of the heat preservation shell is fixedly connected with a heat preservation plate, the outer surface of the heat preservation shell is embeddedly connected with a controller, and the outer surface of the limiting cover is nestedly connected with an upper cover.

[0014] Compared with the prior art, the dye vat has the advantages that:

[0015] 1. The spiral convex strip and the chute are in sliding connection, the lifting ring is matched with the spiral convex strip to ascend or descend along the nested frame during rotation, the dye vat is scraped, the dyes pass through the inclined holes at the same time, the dyes are mixed together, the uniformity of dyeing is improved, the cleaning liquid and the cheese are beneficially contacted during the early treatment, the cleaning efficiency on the cheese is improved, and the dyes in the inner wall of the dye vat can be additionally washed in the later period.

[0016] 2. The resistance wire heating pipe heats the inside of the dye vat, the water content of the cheese is reduced through heating after dyeing is completed, the resistance wire heating pipe can be pulled upward, the resistance wire heating pipe is separated from the lower clamping ring, the damaged resistance wire heating pipe can be taken out, the threaded fixing assembly does not need to be disassembled, the structure not only facilitates auxiliary color fixing in the later period, but also facilitates rapid disassembly during maintenance. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a whole structure schematic view of the utility model;

[0018] Figure 2 It is a heat preservation shell structure schematic view of the utility model;

[0019] Figure 3It is the dye vat profile structure schematic diagram of the utility model;

[0020] Figure 4 It is the mixing module structure schematic diagram of the utility model.

[0021] In the drawing: 1, dye vat; 101, discharge valve; 102, limit disc; 103, limit shaft; 104, motor speed reducer; 2, mixing module; 201, nesting frame; 202, sliding groove; 203, lifting ring; 204, spiral convex strip; 205, inclined hole; 206, limit protrusion; 3, creel; 4, support ring; 401, limit groove; 402, lower clamping ring; 403, upper clamping ring; 404, mounting hole; 5, limit cover; 501, limit hole; 6, heat preservation shell; 601, connecting column; 602, heat preservation plate; 603, resistance wire heating pipe; 604, controller; 7, upper cover. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] Please refer to Figures 1-4 In the embodiments of the utility model, a front and rear treatment device for cheese dyeing includes a dye vat 1, the lower surface of the dye vat 1 is fixedly connected with a motor speed reducer 104, the output end of the motor speed reducer 104 is fixedly connected with a limit shaft 103, the outer surface of the limit shaft 103 is fixedly connected with a limit disc 102, the outer surface of the limit shaft 103 is nestedly connected with a creel 3, the outer surface of the dye vat 1 close to the lower surface position is fixedly connected with a support ring 4, the upper surface of the dye vat 1 is nestedly connected with a limit cover 5, the limit cover 5 and the support ring 4 are clampedly connected with a heat preservation shell 6.

[0024] The inside of the dye vat 1 is rotatably connected with a mixing module 2, the mixing module 2 includes a nesting frame 201 and a lifting ring 203, the nesting frame 201 is nestedly connected to the outer surface of the limit shaft 103, and the lifting ring 203 is slidingly connected to the outer surface of the nesting frame 201.

[0025] Specifically, the dye in the dye vat 1 can be discharged through the discharge valve 101, the nesting frame 201 is limited by the limiting disc 102, and the nesting frame 201 limits the creel 3 in the same way. The cheese is nested on the outer surface of the creel 3, a handle is fixedly connected to the upper surface of the creel 3, the creel 3 is transported into the dye vat 1 in a hoisting manner, and the creel 3 and the limiting shaft 103 are nested and connected. The motor reducer 104 is started, the output end of the motor reducer 104 drives the limiting shaft 103 to rotate, which can drive the creel 3 and the mixing module 2 to rotate. The helical protrusions 204 and the sliding grooves 202 are slidingly connected, and the lifting ring 203 cooperates with the helical protrusions 204 to ascend or descend along the nesting frame 201 during rotation. The dye vat 1 is scraped, at the same time, the dye passes through the inclined holes 205, so that the dyes are mixed together to improve the uniformity of dyeing. At the same time, during the early treatment, it is beneficial to fully contact the cleaning liquid and the cheese to improve the cleaning efficiency of the cheese. Moreover, in the later period, it can also assist in flushing the dye in the inner wall of the dye vat 1. The resistance wire heating pipe 603 heats the inside of the dye vat 1. After the dyeing is completed in the later period, the water content of the cheese is reduced by heating. The resistance wire heating pipe 603 can be pulled out upward, so that the resistance wire heating pipe 603 and the lower clamping ring 402 are separated. The damaged resistance wire heating pipe 603 can be taken out without disassembling the threaded fixing assembly. This structure not only facilitates the auxiliary fixing of the dye vat 1 in the later period, but also facilitates the quick disassembly during maintenance.

[0026] Embodiment one

[0027] As shown in Figures 1-4 , the lower surface of the dye vat 1 is embeddedly connected with the discharge valve 101, and the limiting disc 102 and the nesting frame 201 are in contact.

[0028] In this embodiment, the dye in the dye vat 1 can be discharged through the discharge valve 101, the nesting frame 201 is limited by the limiting disc 102, and the nesting frame 201 limits the creel 3 in the same way. The cheese is nested on the outer surface of the creel 3, a handle is fixedly connected to the upper surface of the creel 3, the creel 3 is transported into the dye vat 1 in a hoisting manner, and the creel 3 and the limiting shaft 103 are nested and connected. The motor reducer 104 is started, the output end of the motor reducer 104 drives the limiting shaft 103 to rotate, which can drive the creel 3 and the mixing module 2 to rotate.

[0029] As shown in Figures 1-4 , the mixing module 2 further comprises a sliding groove 202, a helical protrusion 204, an inclined hole 205 and a limiting protrusion 206. The sliding groove 202 is opened on the outer surface of the nesting frame 201. The helical protrusion 204 is fixedly connected to the inner wall of the lifting ring 203, and the helical protrusion 204 and the sliding groove 202 are slidingly connected. The inclined holes 205 are a plurality of inclined holes, which are uniformly opened on the upper surface of the lifting ring 203. The limiting protrusion 206 is opened on the outer surface of the lifting ring 203, and a groove is opened on the inner wall of the dye vat 1 at a position corresponding to the limiting protrusion 206.

[0030] In the embodiment, the motor reducer 104 is connected with the positive and negative rotation circuit, the nested frame 201 rotates to stir the dye, the spiral convex strip 204 and the sliding groove 202 are connected in sliding mode, the lifting ring 203 cooperates with the spiral convex strip 204 to ascend or descend along the nested frame 201, the dye passes through the inclined hole 205, the dye is mixed together, the uniformity of dyeing is improved, the cleaning liquid and the cheese fully contact in the early treatment, the cleaning efficiency of the cheese is improved, the dye in the inner wall of the dye vat 1 can be flushed in the later period, the limiting convex 206 and the groove are in contact, and the groove limits the ascending or descending of the lifting ring 203.

[0031] Embodiment two

[0032] On the basis of the first embodiment, in order to make up for the problem that the cheese is not convenient to assist in fixing in the first embodiment.

[0033] As shown in Figures 1-4 the upper surface of the support ring 4 is provided with a limiting groove 401, the outer surface of the dye vat 1 is fixedly connected with a lower clamping ring 402, the outer surface of the support ring 4 is fixedly connected with an upper clamping ring 403, the upper surfaces of the lower clamping ring 402 and the upper clamping ring 403 are provided with mounting holes 404, the mounting holes 404 are embeddedly connected with resistance wire heating pipes 603, the upper surface of the heat preservation shell 6 is fixedly connected with a connecting column 601, the upper surface of the limiting cover 5 is provided with a limiting hole 501, the connecting column 601 is inserted into the limiting hole 501, the inner surface of the heat preservation shell 6 is fixedly connected with a heat preservation plate 602, the outer surface of the heat preservation shell 6 is embeddedly connected with a controller 604, and the outer surface of the limiting cover 5 is nestedly connected with an upper cover 7.

[0034] In the embodiment, the controller 604 starts the resistance wire heating pipe 603, the resistance wire heating pipe 603 heats the inside of the dye vat 1, after the dyeing is completed in the later period, the water content of the cheese is reduced by heating, when the resistance wire heating pipe 603 needs to be replaced due to damage, the limiting cover 5 is manually taken out upward, the limiting hole 501 and the connecting column 601 are separated, the upper end of the heat preservation shell 6 loses fixation, at this time, an upward force is applied to the heat preservation shell 6, so that the heat preservation shell 6 and the limiting groove 401 are separated, then the resistance wire heating pipe 603 is pulled out upward, so that the resistance wire heating pipe 603 and the lower clamping ring 402 are separated, the damaged resistance wire heating pipe 603 can be taken out, and the threaded fixing assembly does not need to be disassembled. This structure not only facilitates the auxiliary fixing in the later period, but also facilitates the quick disassembly during maintenance.

[0035] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

[0036] Furthermore, it should be understood that although the present specification describes exemplary embodiments, not every embodiment contains only one independent technical solution, and the present specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that a person skilled in the art can understand.

Claims

1. A cheese dyeing pre-treatment and post-treatment device, comprising a dye vat (1), the lower surface of the dye vat (1) is fixedly connected with a motor reducer (104), the output end of the motor reducer (104) is fixedly connected with a limiting shaft (103), the outer surface of the limiting shaft (103) is fixedly connected with a limiting disc (102), the outer surface of the limiting shaft (103) is nestedly connected with a creel (3), the outer surface of the dye vat (1) is fixedly connected with a support ring (4) near the lower surface position, the upper surface of the dye vat (1) is nestedly connected with a limiting cover (5), the limiting cover (5) and the support ring (4) are clampedly connected with a heat preservation shell (6); characterized in that the inside of the dye vat (1) is rotatably connected with a mixing module (2), the mixing module (2) comprises: a nested frame (201) nestedly connected to the outer surface of the limiting shaft (103); a lifting ring (203) slidingly connected to the outer surface of the nested frame (201).

2. The package dyeing pre-and post-treatment apparatus according to claim 1, characterized in that, the lower surface of the dye vat (1) is embeddedly connected with a discharge valve (101), the limiting disc (102) and the nested frame (201) are in contact.

3. The package dyeing pre-and post-treatment apparatus according to claim 1, characterized in that, the mixing module (2) further comprises: a sliding groove (202) opened in the outer surface of the nested frame (201); a helical protrusion (204) fixedly connected to the inner wall of the lifting ring (203), and the helical protrusion (204) and the sliding groove (202) are slidingly connected; a plurality of inclined holes (205) uniformly opened in the upper surface of the lifting ring (203); a limiting protrusion (206) opened in the outer surface of the lifting ring (203), and a groove is opened in the inner wall of the dye vat (1) at a position corresponding to the limiting protrusion (206).

4. The package dyeing pre-and post-treatment apparatus according to claim 1, characterized in that, the upper surface of the support ring (4) is provided with a limiting groove (401), the outer surface of the dye vat (1) is fixedly connected with a lower clamping ring (402), and the outer surface of the support ring (4) is fixedly connected with an upper clamping ring (403).

5. The package dyeing pre-and post-treatment apparatus according to claim 4, characterized in that, the upper surfaces of the lower clamping ring (402) and the upper clamping ring (403) are provided with mounting holes (404), and the inside of the mounting holes (404) is embeddedly connected with resistance wire heating pipes (603).

6. The package dyeing pre-and post-treatment apparatus according to claim 1, characterized in that, the upper surface of the heat preservation shell (6) is fixedly connected with a connecting column (601), the upper surface of the limiting cover (5) is provided with a limiting hole (501), and the connecting column (601) is inserted into the limiting hole (501).

7. The package dyeing pre-and post-treatment apparatus according to claim 1, characterized in that, the inner surface of the heat preservation shell (6) is fixedly connected with a heat preservation plate (602), the outer surface of the heat preservation shell (6) is embeddedly connected with a controller (604), and the outer surface of the limiting cover (5) is nestedly connected with an upper cover (7).

Citation Information

Patent Citations

  • A reciprocating rotary dyeing cheese yarn dyeing machine

    CN221029091U