Soaking device for geotechnical cloth production
By incorporating a stirring element into the soaking device to agitate the soaking solution, the problem of chemical sedimentation was solved, the uniformity of the soaking solution and the soaking speed of the geotextile were improved, and production efficiency was increased.
Patent Information
- Application Number
- CN202423119248.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The active ingredients in the solution of the medicine in the existing soaking device tend to precipitate, resulting in uneven soaking and affecting the production efficiency and quality of geotextiles.
A first uniform stirring element is set in the soaking device. The soaking solution is stirred by a rotating shaft and stirring rod driven by a motor, especially at the bottom of the soaking solution, to prevent sedimentation and speed up the soaking process.
It effectively prevents the precipitation of active ingredients in the soaking solution, improves the uniformity of the soaking solution and the soaking speed of the geotextile, and enhances production efficiency.
Smart Images
Figure CN223674913U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of geotextile production and relates to a soaking device for geotextile production. BACKGROUND
[0002] Geotextile, also known as geotextile, is a water-permeable geosynthetic material made of synthetic fibers by needling or weaving, and is one of new materials geosynthetic materials. In order to improve the performance, geotextile needs to be soaked in liquid medicine during production. Therefore, soaking equipment is needed.
[0003] However, the liquid medicine contained in the existing soaking device is generally static. On the one hand, the effective components in the liquid medicine may precipitate, thereby affecting the uniformity of soaking, and on the other hand, the soaking speed of geotextile is affected, thereby affecting the production efficiency and quality of geotextile.
[0004] Therefore, it is necessary to improve the existing soaking device to solve the above technical problems. CONTENT OF THE UTILITY MODEL
[0005] In order to solve the above problems, the application provides a soaking device for geotextile production. The device effectively stirs and mixes the soaking liquid in the soaking cavity (especially the soaking liquid at the bottom of the soaking cavity) through specific structural improvement, solves the problem of precipitation of effective components in the soaking liquid (liquid medicine), improves the uniformity of soaking, and at the same time, the soaking speed of geotextile is accelerated under the stirring state, thereby improving the production efficiency of geotextile.
[0006] The specific technical scheme of the application is as follows:
[0007] A soaking device for geotextile production, comprising: a soaking box body with a soaking cavity;
[0008] Further comprising a cloth stretching roller; the cloth stretching roller is arranged between the inner walls of the left and right sides of the soaking box body and is arranged at the lower part in the box body;
[0009] Two fixed frames are arranged on the outer side walls of the front and rear sides of the soaking box body, and a roller shaft is arranged between the two fixed frames; the end part of the roller shaft is connected with a second rotating motor through the side wall of the fixed frame;
[0010] A first uniform stirring member is arranged on the inner wall of the bottom of the soaking box body; the first uniform stirring member is located below the cloth stretching roller, and the mixing and stirring of the soaking liquid are realized through the rotation of the first uniform stirring member.
[0011] Optionally, the distance between the top end of the first uniform stirring member and the bottom of the cloth stretching roller is greater than or equal to 5 cm.
[0012] Optionally, the number of the first uniform stirring pieces is greater than or equal to 2; the first uniform stirring pieces are uniformly and spacedly arranged on the inner wall of the bottom of the soaking box.
[0013] Optionally, the first uniform stirring piece comprises a rotating shaft, a plurality of stirring rods and a fixed base; the stirring rods are staggeredly arranged from top to bottom along the circumference of the rotating shaft; the bottom end of the rotating shaft is connected with the fixed base; and the fixed base is connected with the inner wall of the bottom of the soaking box.
[0014] Further, the rotating shaft penetrates through the fixed base and is connected with the motor in the cavity of the bottom of the soaking box.
[0015] Further, the rotating shaft is connected with the fixed base through screw threads; the outer wall of the lower part of the rotating shaft is provided with a thread convex, the central hole of the fixed base is provided with a thread groove matched with the thread convex, and the movement of the rotating shaft in the vertical direction is realized through the cooperation of the thread convex and the thread groove.
[0016] Further, the surface of the stirring rod is provided with a plurality of thorn-shaped convex pieces which are uniformly arranged along the circumference of the stirring rod; and the contact surface of the thorn-shaped convex piece with the soaking liquid is in the shape of a sharp end.
[0017] Optionally, the left and right inner walls of the soaking box are provided with second uniform stirring pieces which are located above the cloth stretching roller.
[0018] Optionally, the height of the roller is level with the height of the port of the soaking box; and the material of the first uniform stirring piece is the same as the material of the inner wall of the soaking box.
[0019] Optionally, the surface of the inner wall of the bottom of the soaking box is provided with a dustproof layer which comprises any one of a polypropylene dustproof layer and a polytetrafluoroethylene dustproof layer.
[0020] The beneficial effects that can be produced by the present application include but are not limited to:
[0021] 1. The first uniform stirring piece located on the inner wall of the bottom of the soaking box in the device of the present application rotates under the driving of the motor and stirs the bottom (lower layer) soaking liquid, gradually drives the soaking liquid between the upper layer and the lower layer to flow and mix, and further drives the stirring of the soaking liquid in the whole box, especially the stirring intensity of the water flow in the lower layer (the bottom of the box) is the largest, which effectively prevents the precipitation of active ingredients in the soaking liquid during the soaking process; and simultaneously accelerates the soaking speed of the geotextile.
[0022] 2. Further, the first uniform stirring member comprises a rotating shaft, a plurality of stirring rods, and a fixed base; the stirring rods are staggered from top to bottom along the circumference of the rotating shaft; the bottom end of the rotating shaft is connected with the fixed base; the fixed base is connected with the inner wall of the bottom of the soaking box; the rotating shaft and the fixed base are connected through threads; the outer wall of the lower part of the rotating shaft is provided with a threaded protrusion, and the central hole of the fixed base is provided with a threaded groove matched with the threaded protrusion, so that the rotating shaft moves in the vertical direction through the cooperation of the threaded protrusion and the threaded groove.
[0023] Further, the surface of the stirring rod is provided with a thorn-shaped protruding member, which is uniformly arranged along the circumference of the stirring rod; the contact surface of the thorn-shaped protruding member with the soaking liquid is a pointed end. The arrangement of the thorn-shaped protruding member can further enhance the stirring effect on the soaking liquid and prevent the generation of sediment. BRIEF DESCRIPTION OF DRAWINGS
[0024] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application. The illustrative embodiments of the present application and their descriptions serve to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:
[0025] Figure 1 It is a schematic diagram of the overall structure of the device of the present application;
[0026] Figure 2 It is a schematic diagram of the cross-sectional structure of the device of the present application in the vertical direction;
[0027] Figure 3 It is Figure 2 It is an enlarged view of part A;
[0028] Figure 4 It is a schematic diagram of the local structure of the device of the present application.
[0029] List of components and reference numerals:
[0030] 1 soaking box, 2 cloth stretching roller, 201 first rotating motor, 3 fixed frame, 301 through hole, 302 second rotating motor, 303 roller, 304 geotextile roll, 4 first uniform stirring member, 401 rotating shaft, 402 stirring rod, 403 fixed base, 404 thorn-shaped protruding member, 5 dustproof layer. DETAILED DESCRIPTION
[0031] In order to more clearly illustrate the overall concept of the present application, the following will be described in detail in an exemplary manner combined with the drawings of the specification.
[0032] In order to more clearly understand the above objectives, features and advantages of the present application, the following further specifically describes the present application with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0033] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced according to other embodiments that deviate from the methods described herein and therefore the scope of the present application is not limited to the embodiments disclosed in the following description.
[0034] In addition, in the description of the present application, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0035] In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.
[0036] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixedly connected, can be detachably connected, or integrated; can be mechanically connected, can be electrically connected, or can be communicated; can be directly connected, or indirectly connected through an intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0037] In the present application, unless specifically defined and limited otherwise, the first feature is "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. In the description of the specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms is not necessarily for the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples.
[0038] As a specific embodiment, as shown in Figures 1-4 A soaking device for geotextile production, comprising: a soaking box body 1 with a soaking cavity, further comprising a cloth stretching roller 2 (two parallel cloth stretching rollers 2 are provided in the embodiment, the height of the cloth stretching roller 2 from the bottom of the soaking box body 1 can be set according to production needs, which is within the protection scope of the present application); The cloth stretching roller 2 is arranged between the inner walls of the left and right sides of the soaking box body 1 and is arranged at the lower part in the box; The end of the cloth stretching roller 2 extends to the outside of the soaking box body 1 and is connected with a first rotary motor 201;
[0039] Two fixed frames 3 are arranged on the outer side walls of the front and rear sides of the soaking box body 1, and a roller shaft 303 (the roller shaft 303 is used for winding and unwinding) is arranged between the two fixed frames 3; The end of the roller shaft 303 penetrates through the side wall of the fixed frame 3 and is connected with a second rotary motor 302;
[0040] A first uniform stirring member 4 is arranged on the inner wall of the bottom of the soaking box body 1; The first uniform stirring member 4 is located below the cloth stretching roller 2 (the distance between the top end of the first uniform stirring member 4 and the bottom of the cloth stretching roller 2 can be adjusted according to actual needs, which is within the protection scope of the present application), and the mixing and stirring of the soaking liquid is realized through the rotation of the first uniform stirring member 4.
[0041] In the specific use process, the soaking liquid is first put into the box body, and the soaking liquid gradually immerses the cloth stretching roller 2. The geotextile roll 304 is sleeved on one of the rollers 303 on the side of the soaking box body 1 for unwinding, and the other roller 303 is used for winding. After the single-layer geotextile of the geotextile roll 304 on the unwinding side is soaked in the soaking liquid, it successively passes through the bottom side of the two cloth stretching rollers 2, and then gradually winds on the other roller 303 for winding from the soaking box body 1. At this time, the first rotating motor 201 connected with the end of the cloth stretching roller 2, the second rotating motor 302 connected with the roller 303, and the rotating motor connected with the first uniform stirring piece 4 are started. Under the rotation of the first uniform stirring piece 4, the bottom liquid is first stirred, and then the mixing between the upper layer and the lower layer is gradually brought about, and then the liquid stirring of the whole box body is brought about, especially the water flow stirring intensity of the lower layer (the bottom of the box body) is the largest, which effectively prevents the precipitation of effective components in the soaking liquid in the soaking process. At the same time, the soaking speed of the geotextile is also accelerated.
[0042] The rotating directions and speeds of the rollers 303 and the cloth stretching roller 2 are consistent. The cloth stretching roller 2 is arranged on one side to stretch and prevent curling of the single-layer geotextile in the soaking liquid, and on the other side to make the single-layer geotextile always stably be pressed and covered in the soaking liquid, so as to ensure sufficient soaking.
[0043] As a preferred embodiment, the distance between the top end of the first uniform stirring piece 4 and the bottom of the cloth stretching roller 2 is ≥5 cm. In actual production, the distance can be selected according to the production requirements, which is within the protection scope of the present application.
[0044] As a preferred embodiment, the number of the first uniform stirring pieces 4 is ≥2, and the first uniform stirring pieces 4 are uniformly and interval arranged on the inner wall of the bottom of the soaking box body 1. In this way, the stirring effect of the soaking liquid is improved, the soaking uniformity and speed are improved, and the production efficiency is improved.
[0045] As a preferred embodiment, the first uniform stirring piece 4 comprises a rotating shaft 401, a plurality of stirring rods 402, and a fixed base 403. The stirring rods 402 are staggered from top to bottom along the circumference of the rotating shaft 401. The bottom end of the rotating shaft 401 is connected with the fixed base 403. The fixed base 403 is connected with the inner wall of the bottom of the soaking box body 1. Further, the rotating shaft 401 passes through the fixed base 403 downward and is connected with the rotating motor in the cavity of the bottom of the soaking box body 1. The rotating shaft 401 and the fixed base 403 are connected through threads. The outer wall of the lower part of the rotating shaft 401 is provided with a thread convex, and the center hole of the fixed base 403 is provided with a thread groove matched with the thread convex. The thread convex and the thread groove are matched to realize the movement of the rotating shaft 401 in the vertical direction.
[0046] The height of the rotating shaft 401 in the soaking liquid can be adjusted by screw rotation as needed to achieve better soaking effect.
[0047] Further, the stirring rod 402 is provided with a plurality of spike-shaped protrusions 404 arranged uniformly along the circumference of the stirring rod 402, and the contact surface of the spike-shaped protrusions 404 with the soaking liquid is in the shape of a sharp end. The spike-shaped protrusions 404 can further enhance the stirring effect on the soaking liquid and prevent the generation of sediment.
[0048] As a preferred embodiment, the left and right inner walls of the soaking box 1 are provided with second uniform stirring elements above the cloth stretching roller 2. In this way, the stirring intensity of the upper layer of the soaking liquid is enhanced, the exchange speed with the lower layer of the liquid is accelerated, and the anti-sedimentation effect is improved.
[0049] As a preferred embodiment, the height of the roller 303 is flush with the height of the port of the soaking box 1 (the specific height of the roller 303 can be determined according to production requirements, and is within the protection scope of the present application), and the material of the first uniform stirring element 4 is the same as that of the inner wall of the soaking box 1.
[0050] As a preferred embodiment, the inner wall of the bottom of the soaking box 1 is provided with a dustproof layer 5, which can be a polypropylene dustproof layer or a polytetrafluoroethylene dustproof layer. The surface of the dustproof layer 5 is smooth, not easy to scale and sediment, and is non-toxic and odorless, meeting the sanitary requirements of safe production.
[0051] Each of the embodiments in the specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other. Each embodiment focuses on the difference from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the part of the method embodiment.
[0052] The above only describes the embodiments of the present application and is not intended to limit the present application. The present application can have various changes and modifications for those skilled in the art. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the scope of the claims of the present application.
Claims
1. A soaking device for geotextile production, comprising: The immersion box body with an immersion cavity is characterized in that it further comprises a cloth stretching roller; the cloth stretching roller is arranged between the inner walls on the left and right sides of the immersion box body and is arranged at the lower part in the box body; Two fixed frames are arranged on the outer side walls on the front and rear sides of the immersion box body, and a roller shaft is arranged between the two fixed frames; the end part of the roller shaft is connected with a second rotary motor through the side wall of the fixed frame; A first uniform stirring piece is arranged on the inner wall at the bottom of the immersion box body; the first uniform stirring piece is located below the cloth stretching roller, and the rotation of the first uniform stirring piece realizes the mixing and stirring of the immersion liquid.
2. The infusion device of claim 1, wherein The distance between the top end of the first uniform stirring piece and the bottom of the cloth stretching roller is greater than or equal to 5 cm.
3. The infusion device of claim 1, wherein, The number of the first uniform stirring pieces is greater than or equal to 2; the first uniform stirring pieces are uniformly and interval arranged on the inner wall at the bottom of the immersion box body.
4. The infusion device of claim 1, wherein, The first uniform stirring piece comprises a rotating shaft, a plurality of stirring rods and a fixed base; the stirring rods are staggered arranged from top to bottom along the circumference of the rotating shaft; the bottom end of the rotating shaft is connected with the fixed base; the fixed base is connected with the inner wall at the bottom of the immersion box body.
5. The infusion device of claim 4, wherein, The rotating shaft passes through the fixed base and is connected with the motor in the cavity at the bottom of the immersion box body.
6. The infusion device of claim 4, wherein, The rotating shaft and the fixed base are connected through threads; the outer wall on the lower part of the rotating shaft is provided with a thread convex part, and the center hole of the fixed base is provided with a thread groove matched with the thread convex part; the movement of the rotating shaft in the vertical direction is realized through the cooperation of the thread convex part and the thread groove.
7. The infusion device of claim 4, wherein, The surface of the stirring rod is provided with a thorn-shaped convex part, which is uniformly arranged along the circumference of the stirring rod; the contact surface of the thorn-shaped convex part with the immersion liquid is a pointed end.
8. The infusion device of claim 1, wherein, Second uniform stirring pieces are arranged on the inner walls on the left and right sides of the immersion box body, and the second uniform stirring pieces are located above the cloth stretching roller.
9. The infusion device of claim 1, wherein, The height of the roller shaft is level with the height of the port of the immersion box body; the material of the first uniform stirring piece is the same as the material of the inner wall of the immersion box body.
10. The infusion device of claim 1, wherein, A dustproof layer is arranged on the surface of the inner wall at the bottom of the immersion box body, and the dustproof layer comprises any one of a polypropylene dustproof layer and a polytetrafluoroethylene dustproof layer.