Rapid breaking and cleaning device for stud ceramic ring

Abstract

The utility model provides a quick breaking and cleaning device for a stud ceramic ring, which comprises at least two breaking execution units, a hinge transmission unit, a clamping fixed part, a clamping movable part, an anti-sputtering baffle, a first operating rod, a second operating rod and a hose, and the breaking execution units are arranged at the lower part of the inner side of the clamping movable part and the lower part of the inner side of the clamping fixed part; one end of the hinge transmission unit is connected with the lower end of the anti-sputtering baffle, the other end of the hinge transmission unit is connected with the clamping movable part and the clamping fixed part, the upper end of the anti-sputtering baffle is connected with the end of the hose, the first operating rod is arranged on the clamping fixed part, and the second operating rod is arranged on the clamping movable part. The utility model has the beneficial effects that by adopting the technical scheme, through the design of the multiple crushing execution units, pressure can be applied to the ceramic ring from multiple directions at the same time, the crushing speed and efficiency are obviously improved, and the construction time is shortened; and through the combination of the anti-sputtering baffle and the dust collector, the ceramic ring disintegrating slag is effectively prevented from splashing.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of building engineering construction, especially a kind of bolt nail porcelain ring quick breaking and cleaning device. BACKGROUND

[0002] When steel structure steel bar truss floor support plate is welded bolt, it needs to be matched with ceramic ring to assist welding, and the porcelain ring needs to be removed and cleaned after welding.The traditional method is to use small hammer to break porcelain ring and then pick up manually, which is difficult to break and clean porcelain ring due to the influence of steel bar truss, and the construction progress is slow, and it is not easy to clean completely, resulting in poor combination quality of floor plate and concrete.In order to solve the above problems, the present application provides a kind of bolt nail porcelain ring quick breaking and cleaning device and construction method, which aims at improving construction efficiency, ensuring cleaning effect and protecting worker safety. UTILITY MODEL CONTENT

[0003] To solve the above technical problems, the utility model provides a kind of bolt nail porcelain ring quick breaking and cleaning device and construction method, especially suitable for removing porcelain ring after floor support plate is welded bolt.

[0004] The technical scheme adopted by the utility model is: first, a kind of bolt nail porcelain ring quick breaking and cleaning device is provided, which is used to break and clean porcelain ring set at the bottom during bolt welding, comprising: not less than two breaking execution units, hinged transmission unit, clamping fixed part, clamping movable part, splash-proof baffle, first operating rod, second operating rod and hose, the inner side lower part of the clamping movable part and the inner side lower part of the clamping fixed part are provided with the breaking execution unit, one end of the hinged transmission unit is connected with the lower end of the splash-proof baffle, the other end of the hinged transmission unit is connected with the clamping movable part and the clamping fixed part respectively, the upper end of the splash-proof baffle is connected with the end of the hose, the first operating rod is arranged on the clamping fixed part, and the second operating rod is arranged on the clamping movable part.

[0005] Further, the breaking execution unit includes wedge-shaped blade part and annular blade part, the rear end of the wedge-shaped blade part is arranged on the inner side lower part of the clamping movable part and the inner side lower part of the clamping fixed part, and the annular blade part is arranged on the front end of the wedge-shaped blade part.

[0006] Further, the hinge transmission unit comprises a pin shaft, a first open pin sleeve, a second open pin sleeve, a third open pin sleeve and a closed pin sleeve, the open part of the first open pin sleeve is connected with the pin shaft, the first open pin sleeve is connected with the lower end of the clamping fixed part, the closed pin sleeve is sleeved on the pin shaft, the closed pin sleeve is connected with the clamping movable part, the open part of the second open pin sleeve is connected with the pin shaft, the second open pin sleeve is connected with the upper end of the clamping fixed part, the open part of the third open pin sleeve is connected with the pin shaft, the third open pin sleeve is connected with the splash-proof baffle, and the sequence of the first open pin sleeve, the closed pin sleeve, the second open pin sleeve and the third open pin sleeve on the pin shaft is arranged from bottom to top in sequence.

[0007] Further, the curvature of the annular blade part is the same as the curvature of the porcelain ring.

[0008] Further, when the clamping movable part and the clamping fixed part are the shortest, the diameter of the annular blade part is smaller than the diameter of the porcelain ring.

[0009] Further, the diameter of the splash-proof baffle is greater than the diameter of the peg.

[0010] The utility model has the advantages and positive effects that: due to the above technical scheme, through the design of the multiple crushing execution units, pressure can be applied to the porcelain ring from multiple directions at the same time, the crushing speed and efficiency are significantly improved, and the construction time is shortened; the combination of the splash-proof baffle and the dust collection system effectively prevents the porcelain ring slag from splashing, reduces the safety threat to the construction personnel, avoids the scattering of the slag in the construction site, and reduces the cleaning difficulty. BRIEF DESCRIPTION OF DRAWINGS

[0011] Fig. 1 It is the structure of the peg porcelain ring quick breaking and cleaning device of the utility model

[0012] Fig. 2 It is the front view of the structure of the peg porcelain ring quick breaking and cleaning device of the utility model

[0013] Fig. 3 It is the sectional view of the structure of the peg porcelain ring quick breaking and cleaning device of the utility model

[0014] In the drawing:

[0015] 100, peg 200, porcelain ring 300, crushing execution unit

[0016] 400, hinge transmission unit 500, clamping fixed part 600, clamping movable part

[0017] 700, splash-proof baffle 801, first operating rod 802, second operating rod

[0018] 900, hose 301, wedge blade 302, ring blade

[0019] 401, pin shaft 402, first open pin sleeve 403, second open pin sleeve

[0020] 404, third open pin sleeve 405, closed pin sleeve DETAILED DESCRIPTION

[0021] The disclosure will be described more fully below with reference to the accompanying drawings, in which example embodiments of the disclosure are described. The technical solutions in the embodiments of the disclosure will be described clearly and completely below with reference to the drawings of the embodiments of the disclosure. Obviously, the described embodiments are only part of the embodiments of the disclosure, rather than all the embodiments of the disclosure. Based on the embodiments in the disclosure, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the disclosure.

[0022] As Figs. 1-3 The utility model provides a kind of bolt porcelain ring quick breaking and cleaning device for breaking and cleaning porcelain ring 200 set in bottom when bolt 100 is welded, it include: not less than two breaking execution unit 300, hinged transmission unit 400, clamping fixed part 500, clamping movable part 600, splash-proof baffle 700, first operating lever 801, second operating lever 802 and hose 900, the inside lower part of clamping movable part 600 and the inside lower part of clamping fixed part 500 are provided with breaking execution unit 300, hinged transmission unit 400 one end is connected with the lower end of splash-proof baffle 700, hinged transmission unit 400 other end is connected with clamping movable part 600 and clamping fixed part 500 respectively, the upper end of splash-proof baffle 700 is connected with the end of hose 900, first operating lever 801 is set on clamping fixed part 500, second operating lever 802 is set on clamping movable part 600.

[0023] The ceramic ring 200 is cut and broken by the breaking execution units 300 arranged at the inner lower part of the clamping movable part 600 and the clamping fixed part 500. The positions and the number of the breaking execution units 300 arranged on the clamping movable part 600 and the clamping fixed part 500 are consistent, which can achieve good results. Through the design of multiple breaking execution units, pressure can be applied to the ceramic ring from multiple directions at the same time, which significantly improves the breaking speed and efficiency and shortens the construction time. The hinged transmission unit 400 is composed of a pin shaft 401, a first open pin sleeve 402, a second open pin sleeve 403, a third open pin sleeve 404 and a closed pin sleeve 405, which realizes the opening and closing action of the clamping movable part 600 relative to the clamping fixed part 500 and transmits the force applied by the first operating lever 801 and the second operating lever 802. The clamping fixed part 500 is a semicircular structure, which is the lower half of the device and provides stable support. The clamping movable part 600 is also a semicircular structure, which can rotate around the pin shaft 401 through the connection with the closed pin sleeve 405, so as to realize the opening and closing action away from or close to the clamping fixed part 500. The splash-proof baffle 700 is arranged at the top of the device to prevent the ceramic ring 200 from splashing during the breaking process, and is connected with the dust collector hose 900. The first operating lever 801 is arranged on the clamping fixed part 500 for controlling the action of the clamping fixed part 500, and the second operating lever 802 is arranged on the clamping movable part 600 for controlling the action of the clamping movable part 600. One end of the hose 900 is connected with the splash-proof baffle 700, and the other end is connected with the dust collector, which is used for cleaning the broken debris generated during the breaking process in time. The combination of the splash-proof baffle and the dust collection system effectively prevents the ceramic ring debris from splashing, reduces the safety threat to the construction personnel, avoids the scattering of the broken debris in the construction site, and reduces the cleaning difficulty. The materials of the clamping fixed part 500 and the clamping movable part 600 include but are not limited to high-strength steel plate and cast steel; the material of the splash-proof baffle 700 includes but is not limited to high-strength plastic and steel plate; the materials of the first operating lever 801 and the second operating lever 802 include but are not limited to steel and aluminum alloy; and the material of the hose 900 includes but is not limited to flexible PVC, rubber and nylon.

[0024] In an embodiment, the breaking execution unit 300 includes a wedge-shaped blade part 301 and a ring-shaped blade part 302. The rear end of the wedge-shaped blade part 301 is arranged at the inner lower part of the clamping movable part 600 and the inner lower part of the clamping fixed part 500, and the ring-shaped blade part 301 is arranged at the front end of the wedge-shaped blade part 302.

[0025] The wedge-shaped blade part 301 is located at the inner lower part of the clamping movable part 600 and the clamping fixed part 500, responsible for concentrating pressure for cutting, and the annular blade part 302 is arranged at the front end of the wedge-shaped blade part 301, which is composed of two blade edges welded at the lower part of the front end of the wedge-shaped blade part 301, further extruding the root of the ceramic ring 200, and ensuring overall crushing. The material of the wedge-shaped blade part 301 and the annular blade part 302 includes but is not limited to steel and tungsten carbide.

[0026] In an embodiment, the hinge transmission unit 400 includes a pin shaft 401, a first open pin sleeve 402, a second open pin sleeve 403, a third open pin sleeve 404, and a closed pin sleeve 405. The open part of the first open pin sleeve 402 is connected with the pin shaft 401, and the first open pin sleeve 402 is connected with the lower end of the clamping fixed part 500. The closed pin sleeve 405 is sleeved on the pin shaft 401, and the closed pin sleeve 405 is connected with the clamping movable part 600. The open part of the second open pin sleeve 403 is connected with the pin shaft 401, and the second open pin sleeve 403 is connected with the upper end of the clamping fixed part 500. The open part of the third open pin sleeve 404 is connected with the pin shaft 401, and the third open pin sleeve 404 is connected with the splash-proof baffle 700. The first open pin sleeve 402, the closed pin sleeve 405, the second open pin sleeve 403, and the third open pin sleeve 404 are arranged in order from bottom to top on the pin shaft 401.

[0027] The pin shaft 401 penetrates through the entire hinge transmission unit 400, ensuring that the parts are coaxially aligned. The first open pin sleeve 402 is located at the lower end of the clamping fixed part 500, providing a support point for the pin shaft 401. The closed pin sleeve 405 is located at the middle of the end of the clamping movable part 600, cooperating with the pin shaft 401 to ensure that the clamping movable part 600 can rotate freely. The second open pin sleeve 403 is located at the upper end of the clamping fixed part 500, connected with the pin shaft 401, ensuring the structural stability of the entire device. The third open pin sleeve 404 is located at the lower end of the splash-proof baffle 700, connected with the pin shaft 401, ensuring the stability of the splash-proof baffle 700. The material of the pin shaft 401 includes but is not limited to alloy steel and stainless steel; the materials of the first open pin sleeve 402, the second open pin sleeve 403, the third open pin sleeve 404, and the closed pin sleeve 405 include but are not limited to alloy steel and cast iron.

[0028] In an embodiment, the curvature of the annular blade part 302 is the same as the curvature of the ceramic ring 200.

[0029] In an embodiment, the diameter of the splash-proof baffle 700 is greater than the diameter of the peg 100.

[0030] In an embodiment, when the distance between the clamping movable part 600 and the clamping fixed part 500 is the shortest, the diameter of the annular blade part 402 is smaller than the diameter of the ceramic ring 200.

[0031] When the clamping movable part 600 and the clamping fixed part 500 are at the shortest distance, the diameter of the annular blade part 302 is smaller than the diameter of the porcelain ring 200, so that the broken blade can break the porcelain ring 200 and improve the use efficiency.

[0032] The diameter of the splash-proof baffle 700 is greater than the diameter of the peg 100, so that the peg itself is not affected during the breaking process, and the device can work normally when the device is sleeved into the peg 100 from top to bottom.

[0033] The above embodiments of the utility model are described in detail, but the content is only the preferred embodiment of the utility model, and cannot be considered as limiting the scope of the utility model. Any equivalent changes and improvements within the scope of the utility model application shall still belong to the patent coverage of the utility model.

Claims

1. A porcelain ring quick breaking and cleaning device for breaking and cleaning the porcelain ring arranged at the bottom during the welding of a stud, characterized in that, The application relates to a ceramic ring breaking device, which comprises the following components: no less than two breaking execution units, a hinged transmission unit, a clamping fixed part, a clamping movable part, a splash-proof baffle, a first operating rod and a second operating rod and a hose, the inner lower part of the clamping movable part and the inner lower part of the clamping fixed part are provided with the breaking execution units, one end of the hinged transmission unit is connected with the lower end of the splash-proof baffle, the other end of the hinged transmission unit is connected with the clamping movable part and the clamping fixed part respectively, the upper end of the splash-proof baffle is connected with the end of the hose, the first operating rod is arranged on the clamping fixed part, and the second operating rod is arranged on the clamping movable part. The breaking execution unit comprises a wedge-shaped blade part and a ring-shaped blade part, the rear end of the wedge-shaped blade part is arranged on the inner lower part of the clamping movable part and the inner lower part of the clamping fixed part, and the ring-shaped blade part is arranged on the front end of the wedge-shaped blade part.

2. The pegged porcelain ring quick break-up and cleaning device according to claim 1, characterized in that: The hinged transmission unit comprises a pin shaft, a first open pin sleeve, a second open pin sleeve, a third open pin sleeve and a closed pin sleeve, the open part of the first open pin sleeve is connected with the pin shaft, the first open pin sleeve is connected with the lower end of the clamping fixed part, the closed pin sleeve is sleeved on the pin shaft, the closed pin sleeve is connected with the clamping movable part, the open part of the second open pin sleeve is connected with the pin shaft, the second open pin sleeve is connected with the upper end of the clamping fixed part, the open part of the third open pin sleeve is connected with the pin shaft, the third open pin sleeve is connected with the splash-proof baffle, and the first open pin sleeve, the closed pin sleeve, the second open pin sleeve and the third open pin sleeve are sequentially arranged on the pin shaft from bottom to top.

3. The pegged porcelain ring quick break-up and cleaning device according to claim 1, characterized in that: The curvature of the ring-shaped blade part is the same as that of the ceramic ring.

4. The pegged porcelain ring quick break-up and cleaning device according to claim 2, characterized in that: When the clamping movable part and the clamping fixed part are the closest, the diameter of the ring-shaped blade part is smaller than that of the ceramic ring.

5. The pegged porcelain ring quick break-up and cleaning device according to claim 4, characterized in that: The diameter of the splash-proof baffle is larger than that of the peg.

6. The pegged porcelain ring quick break-up and cleaning device according to claim 5, characterized in that: ​

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