Bottom valve in vacuum garbage collection system
By using a split design and a crankshaft-driven bottom valve in the vacuum waste collection system, the problems of large valve weight and short service life are solved, enabling efficient resistance to waste impact, simplifying installation and maintenance, and ensuring stable system operation.
Patent Information
- Application Number
- CN202520352346.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-03-03
AI Technical Summary
The bottom valve structure design in the existing vacuum waste collection system is unreasonable, resulting in excessive valve weight, short service life, and difficulty in effectively withstanding the impact of falling waste from high-rise buildings.
The bottom valve features a split design, with the valve plate rotating within the valve body via a crankshaft. Combined with an inclined material inlet and a limit baffle, the valve plate opening angle is less than 90°. It is also equipped with a drive mechanism and a cushioning layer to reduce wear and impact.
It achieves effective resistance to the impact of falling garbage from high-rise buildings while reducing valve weight. It has a simple structure, small size, and is easy to install, transport, and maintain, ensuring stable system operation.
Smart Images

Figure CN223677027U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of the structure of the special equipment for the vacuum pipeline garbage collection system, in particular to a bottom valve in a vacuum garbage collection system. BACKGROUND
[0002] There are many types of pipeline valves in the vacuum pipeline garbage collection system, and the structures of these valves are quite different due to different installation positions. The bottom valve is designed for high-rise garbage disposal, and the valve is designed at the lower opening of the garbage temporary pipeline at the bottom layer of the vertical pipeline. The lower opening of the valve is connected with the horizontal pipeline of the system. Due to the long distance from the high-rise disposal opening, the valve needs to withstand the impact force of the garbage falling downward. Since the working environment of the valve is very harsh, the service life is also a very important indicator. Therefore, simply thickening the valve plate is not enough. A scientific design and good control method are needed to prolong the service life. The existing bottom valve is designed to be too heavy, and the reason is that the valve structure is unreasonable and unscientific.
[0003] Therefore, those skilled in the art need to change the structure of the bottom valve to overcome the above-mentioned defects. CONTENT OF THE INVENTION
[0004] The main purpose of the present application is to provide a bottom valve in a vacuum garbage collection system, which not only has a simple structure, but also minimizes the impact on the valve plate during high-rise garbage disposal. In the case of reducing the weight of the valve body, the structural design is beneficial to the installation, transportation, maintenance and control of the equipment, and the safe and long-term operation of the valve in the system is achieved, which is conducive to the stable operation of the entire system.
[0005] In order to achieve the above-mentioned purpose, in the first aspect, the present application provides a bottom valve in a vacuum garbage collection system, which comprises a valve body, a material port obliquely arranged in the valve body, a valve plate rotatably arranged at the material port and located in the valve body, an upper end of the valve plate being rotatably connected with the valve body, a middle part of the valve plate being connected with a crankshaft, at least one end of the crankshaft extending out of the valve body, and a driving mechanism arranged outside the valve body and driving the crankshaft to rotate.
[0006] Optionally, the valve body comprises an upper valve body and a lower valve body fixedly connected with the upper valve body, and the material port is arranged between the upper valve body and the lower valve body.
[0007] Optionally, the valve plate and the valve body are rotatably connected through a valve plate shaft, and a valve plate shaft sleeve matched with the valve plate shaft is fixedly arranged on the valve plate.
[0008] Optionally, the middle part of the valve plate shaft is in a cylindrical shape, both ends of the valve plate shaft are in a rectangular shape, and a positioning seat fixedly connected with both ends of the valve plate shaft is fixedly arranged on the valve body.
[0009] Optionally, both ends of the crankshaft extend out of the valve body, and the drive mechanism is connected to both ends of the crankshaft.
[0010] Optionally, the drive mechanism comprises a cylinder rotatably connected to the valve body, an end of a piston rod of the cylinder is rotatably connected to a cylinder crankshaft, and the cylinder crankshaft is fixedly connected to the end of the crankshaft.
[0011] Optionally, a connecting structure is arranged between the two ends of the crankshaft and the valve body, and the connecting structure comprises a bearing seat fixedly arranged on the valve body, and the crankshaft is connected to the bearing seat through a roller bearing, a plane bearing and a stop nut.
[0012] Optionally, a limiting baffle for limiting the rotating position of the valve plate is further fixedly arranged in the valve body.
[0013] Optionally, a maintenance door is movably arranged on one side of the valve body.
[0014] Optionally, the valve plate comprises a valve plate frame and a valve plate flat plate fixedly arranged on the valve plate frame, a plurality of reinforcing ribs are arranged between the valve plate frame and the valve plate flat plate, and a soft pad layer is fixedly arranged on the upper surface of the valve plate flat plate.
[0015] Compared with the prior art, the bottom valve in the vacuum garbage collection system has the beneficial effects that the valve is used in garbage pipeline transportation, the valve plate is driven to rotate in the valve body by the crankshaft in the middle, the crankshaft supports the valve powerfully while rotating, so that the impact force when high-rise garbage falls can be borne, and in addition, the opening and closing angle of the valve plate is less than 90°, so that the structure is simple and the volume is small. BRIEF DESCRIPTION OF DRAWINGS
[0016] The drawings constituting a part of this application are used to provide further understanding of this application, so that other features, objects and advantages of this application become more apparent. The illustrative embodiment drawings of this application and the description thereof are used to explain this application, and do not constitute an improper limitation on this application. In the drawings:
[0017] Figure 1 is a sectional view of the utility model; Figure One (valve plate closed state);
[0018] Figure 2 is a plan view of the utility model;
[0019] Figure 3 is a front view of the utility model;
[0020] Figure 4 is a sectional view of the utility model; Figure Two(valve plate open state).
[0021] Wherein: 1, upper valve body, 2, lower valve body, 3, valve plate, 4, cylinder, 5, cylinder rod; 6, cylinder crank; 7, crankshaft; 8, bearing seat; 9, roller bearing; 10, plain bearing; 11, stop nut; 12, limit baffle; 13, soft pad layer; 14, valve plate shaft; 15, valve plate shaft sleeve; 16, access door. DETAILED DESCRIPTION
[0022] In order to make the personnel in the technical field better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without making creative efforts should belong to the scope of protection of the present application.
[0023] It should be noted that the terms "first", "second", and the like in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not have to be limited to only those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0024] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0025] Also, in addition to being used to indicate the orientation or positional relationship, the above-mentioned part of the terms can also be used to indicate other meanings, for example, the term "upper" can also be used to indicate a certain dependent relationship or connection relationship in some cases. For the person skilled in the art, the specific meaning of these terms in the present application can be understood according to the specific circumstances.
[0026] In addition, the meaning of the term "a plurality of" should be two and more than two.
[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0028] like Figures 1-4 As shown, a bottom valve in a vacuum waste collection system includes a valve body, a material inlet obliquely opened inside the valve body, and a valve plate 3 rotatably disposed at the material inlet and located inside the valve body. The upper end of the valve plate 3 is rotatably connected to the valve body, and a crankshaft 7 is connected to the middle of the valve plate 3. At least one end of the crankshaft 7 extends out of the valve body, and a drive mechanism for driving the crankshaft 7 to rotate is provided on the outside of the valve body.
[0029] In the above structure, the valve plate 3 is rotatably disposed inside the valve body. It is not only small in size, but also provides good support while the crankshaft 7 is connected to the middle of the valve plate 3, so that the valve plate 3 can rotate. This allows the valve plate 3 as a whole to withstand the impact force when high-rise garbage falls. In addition, since the material inlet is inclined and the upper part of the valve plate 3 rotates, the angle between the valve plate 3 being closed and open is less than 90°. Therefore, when the valve plate 3 is open, neither the valve plate 3 nor the crankshaft 7 will occupy too much space inside the valve body.
[0030] The valve body adopts a split design, that is, the valve body includes an upper valve body 1 and a lower valve body 2 fixedly connected to the upper valve body 1. The material port is opened between the upper valve body 1 and the lower valve body 2. The upper valve body 1 and the lower valve body 2 are connected by a flange. In addition, for convenient maintenance, an inspection door 16 is movably provided on one side of the valve body. The inspection door 16 can be rotatably connected or slidably connected. It is mainly used for maintenance and inspection of the valve plate 3, crankshaft 7, valve plate shaft 14, etc. inside the valve body.
[0031] The valve plate 3 and the valve body are rotatably connected via a valve plate shaft 14. A valve plate bushing 15 is fixedly installed on the valve plate 3 to cooperate with the valve plate shaft 14. To ensure convenient valve assembly and maintenance, the valve plate bushing 15 is designed with a segmented structure. The inner diameter of the valve plate bushing 15 and the valve plate shaft 14 have an adjustable clearance. When the valve plate 3 rotates, the valve plate shaft 14 does not rotate with the valve plate 3. Specifically, for the convenience of valve production and assembly, and also for the convenience of equipment maintenance, the middle part of the valve plate shaft 14 is cylindrical, and the two ends of the valve plate shaft 14 are rectangular. A positioning seat is fixedly installed on the valve body and fixedly connected to the two ends of the valve plate shaft 14. In addition, in order to limit the position of the valve plate 3 when it is open, a limiting baffle 12 is also fixedly installed in the valve body to limit the rotation position of the valve plate 3. The limiting baffle 12 is set at the upper end of the valve plate 3, thereby ensuring that the valve plate 3 is in a vertical state when it is open, reducing the space occupied in the pipeline and facilitating the material to fall from the material outlet.
[0032] Both ends of the crankshaft 7 extend out of the valve body, both ends of the crankshaft 7 are connected with the driving mechanism, through both sides synchronous driving valve plate 3, valve plate 3 rotates smoothly, and reduces the wear of valve plate shaft 14, in addition, in order to realize the adjustable driving force, the driving mechanism includes the cylinder 4 which is rotatably connected with the valve body, the end of the piston rod of the cylinder 4 is rotatably connected with the cylinder crankshaft 6, the cylinder crankshaft 6 is fixedly connected with the end of the crankshaft 7.
[0033] Both ends of the crankshaft 7 and the valve body are provided with connecting structure, the connecting structure includes bearing seat 8 which is fixedly arranged on the valve body, the crankshaft 7 and the bearing seat 8 are connected through roller bearing 9, plane bearing 10 and stop nut 11, the roller bearing 9 and the plane bearing 10 are arranged on the inner and outer sides of the bearing seat 8 respectively, and then the bearing seat 8, the roller bearing 9 and the plane bearing 10 are limited by the stop nut 11, at the same time, the end surface of the cylinder crankshaft 6 and the crankshaft 7 is fixed by fastener, that is, the connection of the two is realized.
[0034] In order to make the valve plate 3 have better bearing, the valve plate 3 includes valve plate 3 frame, valve plate 3 flat plate which is fixedly arranged on the valve plate 3 frame, a plurality of reinforcing ribs are arranged between the valve plate 3 frame and the valve plate 3 flat plate, the upper surface of the valve plate 3 flat plate is fixedly provided with soft pad layer 13, the impact force can be reduced by arranging the soft pad layer 13, and the damage to the material and the valve plate 3 is reduced.
[0035] The above only for the preferred embodiment of the present application, and does not limit the present application, for those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A bottom valve in a vacuum refuse collection system, characterized in that, The utility model provides a valve body, the material port of slanting opening is arranged in the inside of the valve body, the valve plate is rotated and arranged at the material port and is located in the valve body, the upper end of the valve plate is rotatably connected with the valve body, the middle part of the valve plate is connected with the crankshaft, at least one end of the crankshaft is drawn out the valve body, the drive mechanism that drives the rotation of the crankshaft is arranged outside the valve body.
2. A foot valve in a vacuum refuse collection system according to claim 1, characterized in that The valve body comprises an upper valve body and a lower valve body fixedly connected with the upper valve body, and the material port is arranged between the upper valve body and the lower valve body.
3. A foot valve in a vacuum refuse collection system according to claim 1, characterized in that: The valve plate is rotatably connected with the valve body through the valve plate shaft, and the valve plate is fixedly provided with a valve plate shaft sleeve matched with the valve plate shaft.
4. A foot valve in a vacuum waste collection system as defined in claim 3, characterized in that: The middle part of the valve plate shaft is cylindrical, and both ends of the valve plate shaft are rectangular, and the valve body is fixedly provided with a positioning seat fixedly connected with both ends of the valve plate shaft.
5. A foot valve for use in a vacuum refuse collection system as claimed in claim 1, characterized in that: Both ends of the crankshaft are drawn out the valve body, and both ends of the crankshaft are connected with the drive mechanism.
6. A foot valve for use in a vacuum refuse collection system as claimed in claim 1, characterized in that: The drive mechanism comprises a cylinder rotatably connected with the valve body, and the end of the piston rod of the cylinder is rotatably connected with a cylinder crankshaft, and the cylinder crankshaft is fixedly connected with the end of the crankshaft.
7. A foot valve for use in a vacuum waste collection system as defined in claim 1, wherein: Both ends of the crankshaft are connected with the valve body through a connecting structure, and the connecting structure comprises a bearing seat fixedly arranged on the valve body, and the crankshaft is connected with the bearing seat through a roller bearing, a plane bearing and a stop nut.
8. A foot valve for use in a vacuum waste collection system as defined in claim 1, wherein: The valve body is further fixedly provided with a limiting baffle limiting the rotating position of the valve plate.
9. A foot valve for use in a vacuum refuse collection system as claimed in claim 1, characterized in that: A maintenance door is movably arranged on one side of the valve body.
10. A foot valve for use in a vacuum refuse collection system as claimed in claim 1, characterized in that: The valve plate comprises a valve plate frame and a valve plate flat plate fixedly arranged on the valve plate frame, a plurality of reinforcing ribs are arranged between the valve plate frame and the valve plate flat plate, and a soft pad layer is fixedly arranged on the upper surface of the valve plate flat plate.