Rapid detection device for M value of blade

By designing a rapid detection device for the M-value of blades, which includes a base, a slide, a maximum limit switch, and a minimum limit switch, the problem of low detection efficiency of the M-value of even-numbered blades is solved, and rapid and accurate detection results are achieved, meeting the needs of efficient and high-quality industrial production.

CN223678356UActive Publication Date: 2025-12-16YANTAI EDDIE RUINENG SUPERHARD CUTTING TOOL CO LTD
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Patent Information

Application Number
CN202423234854.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-16
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing technologies struggle to quickly and accurately determine whether the M-value of even-numbered-sided blades, such as square or rhomboid blades, is within acceptable limits, resulting in low testing efficiency and failing to meet the demands of modern industrial high-efficiency, high-quality production.

Method used

A detection device consisting of a base, a slide, a maximum limit switch, and a minimum limit switch is used. By adjusting the position of the limit switch and sliding the slide, it is possible to quickly determine whether the blade is within the maximum and minimum limit dimensions of the M value, and the results are recorded using a ruler.

Benefits of technology

It significantly improves the efficiency and accuracy of large-scale testing, meeting the needs of high-quality and high-efficiency production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of tolerance detection, and relates to a blade M value rapid detection device, which comprises a base, a sliding seat, a maximum limit stopper and a minimum limit stopper, the base is provided with a sliding rail, the sliding seat is slidably mounted on the base through the sliding rail, the sliding seat is provided with a measuring table, and the measuring table is connected with the maximum limit stopper and the minimum limit stopper. And the maximum limit stopper and the minimum limit stopper are respectively positioned at the maximum limit size height and the minimum limit size height of the M value of the measured blade. A blade to be measured is placed on the measuring table, the positions of the maximum limit limiter and the minimum limit limiter are adjusted according to the maximum limit size height and the minimum limit size height of the value M of the blade to be measured, the maximum limit limiter corresponds to the maximum limit size height, the minimum limit limiter corresponds to the minimum limit size height, and the blade to be measured is measured by sliding the sliding seat. Whether the blade is qualified or not can be accurately determined by observing whether the measured blade can pass through the position below the maximum limit stopper and / or the minimum limit stopper or not.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of M value quick detection device of blade, belong to the technical field of tolerance detection. BACKGROUND

[0002] In the field of tool manufacturing and processing, M value is an important parameter to measure the repeat positioning accuracy and machining accuracy of blade, and its accurate measurement and judgment are crucial to ensure product quality. The definition of M value varies depending on the shape of the blade: for equilateral triangle blades and other odd-sided blades, M value is defined as the perpendicular distance from the measured blade tip to its opposite side; while for circular blades, M value is directly equivalent to its diameter. For these regular-shaped blades, M value can be directly and accurately measured by commonly used measuring tools, such as micrometer, vernier caliper or height gauge, etc.

[0003] However, for square blades, rhombus blades and other large blades with even sides, the determination of M value is relatively complex, it is equal to the minimum distance from the measured blade tip to the inscribed circle, this feature makes direct measurement relatively difficult, because it is necessary to accurately determine the position of the inscribed circle and measure the shortest distance to the blade tip, this measurement process not only requires high precision, but also increases the complexity and time cost of operation.

[0004] Currently, the existing measurement method is still aimed at obtaining the accurate value of M value, and by comparing the pre-set qualified range to judge whether the product is qualified. Although this method is accurate, in actual production environment, M value is often a range of allowable fluctuations, rather than a fixed value. This means that even if M value deviates slightly but within the qualified range, the product should still be considered qualified. However, the traditional measurement method requires detailed measurement of each blade, which not only consumes time and effort, but also in mass production environment, detection efficiency becomes the key factor restricting production efficiency.

[0005] Therefore, there is an urgent need for a detection device that can accurately and quickly determine whether M value is within the qualified range, to replace the existing detailed measurement process.

[0006] It should be noted that the above information disclosed in this background section is only for understanding the background technology of the present invention concept, and therefore, it can contain information that does not constitute prior art. CONTENT OF THE UTILITY MODEL

[0007] The purpose of the utility model is to provide a new technical solution to improve or solve the technical problems existing in the prior art as described above.

[0008] The utility model provides a technical scheme as follows: A kind of M value quick detection device of blade, including base, sliding seat, maximum limit stopper and minimum limit stopper, sliding rail is equipped on the base, the sliding seat is slidably installed on the base by the sliding rail, measuring table is equipped on the sliding seat, the maximum limit stopper and the minimum limit stopper are respectively located the maximum limit size height and the minimum limit size height of the M value of measured blade.

[0009] The utility model provides a technical scheme, compared with prior art, it has the following beneficial effects: by placing measured blade in measuring table, according to the maximum and minimum limit size height of the M value of measured blade, the position of maximum limit stopper and minimum limit stopper is adjusted respectively, so that maximum limit stopper corresponds to maximum limit size height, so that minimum limit stopper corresponds to minimum limit size height, by sliding the sliding seat, whether measured blade can pass from the maximum limit stopper and / or minimum limit stopper below is observed, whether blade is qualified can be determined quickly and accurately.

[0010] The detection device can significantly improve the detection efficiency in large-scale detection, while ensuring the accuracy of the detection results, thereby meeting the demand of modern industry for high-quality and high-efficiency production.

[0011] Based on the above technical scheme, the utility model can also be improved as follows.

[0012] Further, the maximum limit stopper and the minimum limit stopper both use limit blocks.

[0013] Further, the maximum limit stopper and the minimum limit stopper use probes or micrometers.

[0014] Further, one side of the sliding seat is provided with a vertical plate, and the maximum limit stopper and the minimum limit stopper are arranged on the vertical plate.

[0015] Further, the maximum limit stopper is fixed on the vertical plate in a height-adjustable manner.

[0016] The beneficial effect of the above further scheme is that the height of the maximum limit stopper can be flexibly adjusted according to the M value limit size of different blades, thereby adapting to the detection needs of blades of different specifications and types.

[0017] Further, the minimum limit stopper is fixed on the vertical plate in a height-adjustable manner.

[0018] The beneficial effect of the above further scheme is that the height of the minimum limit stopper can be flexibly adjusted according to the M value limit size of different blades, thereby adapting to the detection needs of blades of different specifications and types.

[0019] Further, the measuring table is provided with a groove for placing the measured blade, the shape of the groove is matched with the shape of the measured blade.

[0020] The groove can better fix and support the blade, and prevent the blade from sliding or deviating during detection.

[0021] Further, the groove on the slide rail is a V-shaped groove, a semicircular groove, a rectangular groove, a trapezoidal groove or a polygonal groove.

[0022] Further, a scale is further included, and the scale is arranged beside the vertical plate.

[0023] The detection personnel can intuitively read and record the M value detection result of the blade through the scale, and can also adjust the height of the maximum limit stopper and the minimum limit stopper through the scale, thereby improving the detection efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of the provided drawings.

[0025] Figure 1 The structural schematic diagram of the present application;

[0026] In the figure, 1, base; 2, measuring table; 3, slide; 4, V-shaped groove; 5, rhombic blade; 6, maximum limit stopper; 7, minimum limit stopper; 8, bolt; 9, slide rail. DETAILED DESCRIPTION

[0027] The serial numbers of components in this paper, such as "first", "second", etc., are only used to distinguish the described objects, and do not imply any priority or specific technical meaning in order. In addition, the "connection" and "coupling" concepts mentioned in this application are considered to include both direct connection (coupling) and indirect connection (coupling) unless otherwise specified.

[0028] When interpreting the description of this application, it should be clarified that terms such as "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," indicating directions or positional relationships, are based on the perspective and layout shown in the accompanying drawings. They are intended to facilitate explanation and simplify the description process, and are not absolute limitations on the actual location, construction method, or operating mode of the described device or element. Therefore, these terms should not be construed as restrictive interpretations of the content of this application.

[0029] The principles and features of this utility model are described below with reference to examples. The examples are only used to explain this utility model and are not intended to limit the scope of this utility model.

[0030] Example 1:

[0031] like Figure 1 As shown, a rapid detection device for the M value of a cutting blade includes a base 1, a slide 3, a maximum limit switch 6, and a minimum limit switch 7. The base 1 is provided with a slide rail 9, and the slide 3 is slidably mounted on the base 1 via the slide rail 9. The slide 3 is provided with a measuring platform 2. The maximum limit switch 6 and the minimum limit switch 7 are located at the maximum limit dimension height and the minimum limit dimension height of the cutting blade being measured, respectively.

[0032] In addition, in this embodiment:

[0033] A vertical plate is provided on one side of the slide block 3, and the maximum limit switch 6 and the minimum limit switch 7 are spaced apart on the vertical plate. The vertical plate has two elongated holes, corresponding to the installation positions of the maximum limit switch 6 and the minimum limit switch 7, respectively.

[0034] In this embodiment, both the maximum limit switch 6 and the minimum limit switch 7 employ L-shaped limit blocks. The side plate of the L-shaped limit block is fixed in the elongated hole of the upright plate by bolts 8, while the bottom plate of the L-shaped limit block restricts the passage of the tested blade. Using L-shaped limit blocks not only facilitates installation on the upright plate but also makes it easy to observe and determine whether the blade has passed the test.

[0035] The maximum limit switch 6 is fixed to the upright plate in a height-adjustable manner, and the minimum limit switch 7 is fixed to the upright plate in a height-adjustable manner.

[0036] The heights of the maximum limit switch 6 and the minimum limit switch 7 can be flexibly adjusted according to the limit dimensions of different blades based on their M-value, thereby adapting to the inspection needs of blades of different specifications and types.

[0037] The measuring table 2 is provided with a recess for placing the measured blade, and the recess is shaped to match the shape of the measured blade.

[0038] The detection device further comprises a scale arranged beside the vertical plate. The detection personnel can visually read and record the M value detection result of the blade through the scale, and can also adjust the height of the maximum limit stopper 6 and the minimum limit stopper 7 through the scale, thereby improving the detection efficiency.

[0039] Taking the measured rhombic blade 5 as an example, how to use the detection device of the utility model to detect whether it is qualified is described in detail. In this embodiment, the V-shaped groove 4 matched with the shape of the rhombic blade 5 is used as the recess. Of course, according to actual needs, the recess can also be in other shapes such as semicircular, rectangular, trapezoidal or polygonal. In this example, the opening angle of the V-shaped groove 4 is 80° to adapt to the shape characteristics of the rhombic blade 5.

[0040] Suppose the M value of the rhombic blade 5 is m, and the tolerance range is ±x. The specific measurement steps are as follows:

[0041] S1, calibration step:

[0042] S1.1, select a rhombic reference block gauge A with an opening angle of 80°, and set its M value to m+x (i.e. the upper limit of the tolerance range). Place the reference block gauge A in the V-shaped groove 4, and push the sliding seat 3 along the sliding rail 9 until the reference block gauge A reaches below the maximum limit stopper 6.

[0043] S1.2, adjust the height of the maximum limit stopper 6 so that its bottom is in contact with the reference block gauge A. Then, tighten the bolt 8 to fix the position of the maximum limit stopper 6.

[0044] S1.3, select another rhombic reference block gauge B, and set its M value to m-x (i.e. the lower limit of the tolerance range). Place the reference block gauge B in the V-shaped groove 4 according to the same method as steps S1.1 and S1.2, and adjust the height of the minimum limit stopper 7.

[0045] S2, measurement step:

[0046] S2.1, place the rhombic blade 5 to be measured in the V-shaped groove 4, and ensure that the blade is stable and will not slide.

[0047] S2.2, push the sliding seat 3 along the sliding rail 9 to move the blade below the maximum limit stopper 6 and the minimum limit stopper 7 in turn.

[0048] S2.3, according to the situation of the blade passing through the limit stopper, judge whether the M value of the blade is within the tolerance range:

[0049] If the blade can pass under the maximum limit stopper 6 and the minimum limit stopper 7, it means that the M value of the blade is too small, exceeding the lower limit of the tolerance range, and thus the size is unqualified.

[0050] If the blade fails to pass under the maximum limit stopper 6, it means that the M value of the blade is too large, exceeding the upper limit of the tolerance range, and thus the size is unqualified.

[0051] If the blade can pass under the maximum limit stopper 6 but fails to pass under the minimum limit stopper 7, it means that the M value of the blade is within the tolerance range, and thus the size is qualified.

[0052] The detection device of the utility model can significantly improve the detection efficiency in large-scale detection, while ensuring the accuracy of the detection results, thereby meeting the demand of modern industry for high-quality and high-efficiency production.

[0053] Embodiment two:

[0054] This embodiment is different from embodiment one, mainly in the form and installation method of the maximum limit stopper 6 and the minimum limit stopper 7. In this example, the two limit stoppers adopt the form of probes or micrometers and are installed on the vertical plate.

[0055] Taking the first probe and the second probe as examples, the maximum limit stopper 6 and the minimum limit stopper 7 are described as follows:

[0056] During calibration, the same diamond reference block gauge A with an opening angle of 80° is used as in embodiment one, and the M value thereof is set as the upper limit m+x of the tolerance range. The reference block gauge A is placed in the V-shaped groove 4, and then the sliding seat 3 is pushed to move along the sliding rail 9 until the reference block gauge A reaches under the first probe. Then, the probe of the first probe is adjusted to be in contact with the reference block gauge A, and the first probe is calibrated to zero.

[0057] Then, another diamond reference block gauge B is selected, and the M value thereof is set as the lower limit m-x of the tolerance range. According to the same method of calibrating the first probe, the reference block gauge B is placed in the V-shaped groove 4, and the second probe is calibrated to zero.

[0058] During measurement, the diamond blade 5 to be measured is placed in the V-shaped groove 4 and ensured to be stable and not to slide. Then, the sliding seat 3 is pushed to move along the sliding rail 9, so that the blade passes under the first probe and the second probe in turn.

[0059] According to the passing condition of the blade through the probes, it can be judged whether the M value of the blade is within the tolerance range:

[0060] If the blade can pass the first probe and the second probe smoothly, and the readings of the two probes are not changed, it indicates that the M value of the blade is too small, exceeding the lower limit of the tolerance range, and thus the size is unqualified.

[0061] If the blade can pass the first probe smoothly, and the reading of the first probe is changed when passing the second probe, it indicates that the M value of the blade is too large, exceeding the upper limit of the tolerance range, and thus the size is unqualified.

[0062] If the blade can pass the first probe smoothly, and the reading of the first probe is changed when passing the second probe, it indicates that the M value of the blade is too large, exceeding the upper limit of the tolerance range, and thus the size is unqualified.

[0063] The above only describes the preferred embodiments of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A device for rapid detection of M value of a blade, characterized in that, Including base (1), slide (3), maximum limit stopper (6) and minimum limit stopper (7), the base (1) is equipped with slide rail (9), the slide (3) is installed on the base (1) through the slide rail (9), the slide (3) is equipped with measuring table (2), the maximum limit stopper (6) and the minimum limit stopper (7) are located at the maximum limit size height and the minimum limit size height of the measured blade M value respectively.

2. The apparatus for rapid detection of M value of a blade according to claim 1, wherein, The maximum limit stopper (6) and the minimum limit stopper (7) adopt limit block.

3. The apparatus for rapid detection of M value of a blade according to claim 1, wherein, The maximum limit stopper (6) and minimum limit stopper (7) adopt probe or micrometer.

4. The apparatus for rapid detection of M value of a blade according to claim 1, wherein, One side of the slide (3) is equipped with vertical plate, the maximum limit stopper (6) and the minimum limit stopper (7) are arranged on the vertical plate.

5. The apparatus for rapid detection of M value of a blade according to claim 4, wherein, The maximum limit stopper (6) is fixed on the vertical plate in a way that can adjust height up and down.

6. The apparatus for rapid detection of M value of a blade according to claim 4, wherein, The minimum limit stopper (7) is fixed on the vertical plate in a way that can adjust height up and down.

7. The apparatus for rapid detection of M value of a blade according to claim 1, wherein, The measuring table (2) is equipped with recess for placing measured blade, the shape of the recess is adapted to the shape of the measured blade.

8. The apparatus for rapid detection of M value of a blade according to claim 7, wherein, The recess is V-shaped groove (4), semicircular, rectangular groove, trapezoidal groove or polygonal groove.

9. The apparatus for rapid detection of M value of a blade according to claim 5, wherein, It also includes a scale, which is arranged beside the vertical plate.