Mounting seat structure of rotary table encoder

By incorporating a lubrication mechanism consisting of a spray bottle and an electric telescopic rod within the encoder mounting base of the turntable, combined with a sensing mechanism using sensors and warning lights, the cumbersome lubrication process of traditional mounting bases is resolved, achieving convenient lubrication and ensuring accuracy.

CN223678524UActive Publication Date: 2025-12-16YUXUN TECHNOLOGY (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202423302944.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-16
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The simple mounting structure of traditional rotary encoders makes the lubrication process cumbersome, requiring the disassembly of the fixing structure and making it difficult to replenish the lubricant, which affects the accuracy and lifespan of the equipment.

Method used

A mounting structure including a lubrication mechanism and a sensing mechanism was designed. By setting a spray bottle and an electric telescopic rod inside the mounting cylinder, the automatic spraying of lubricating oil is realized, and the coaxiality is detected by a sensor and a warning light to avoid false signals.

Benefits of technology

The lubrication process has been simplified, improving ease of operation, preventing parts from rusting, and ensuring the accuracy and lifespan of the turntable encoder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mounting seat structure of a rotary table encoder, which comprises a bottom plate and two bases arranged on the outer wall of the top of the bottom plate, and the outer walls of the tops of the two bases are respectively provided with a first mounting cylinder and a second mounting cylinder. The lubricating mechanism comprises a second rotating shaft arranged in the first mounting cylinder and a first rotating shaft arranged in the second mounting cylinder, and two first mounting frames and two mounting plates are symmetrically arranged on the circumferential inner wall of the first mounting cylinder; spraying bottles are arranged on the outer walls of the tops of the two first mounting frames correspondingly, and two electric telescopic rods are arranged on the outer walls of the bottoms of the two mounting plates correspondingly. The mounting seat structure of the rotary table encoder has the technical effects that a lubricating mechanism is additionally arranged, the lubricating steps are simplified, and the operation difficulty is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to encoder technical field especially relates to a mounting seat structure of rotary table encoder. BACKGROUND

[0002] The rotary table encoder is a kind of precision sensor equipment, mainly used to measure and feedback rotary angle and position information of rotary table, is designed based on specific displacement measurement principle (such as time grating displacement measurement principle), is widely used in numerical control machine tool, aerospace, intelligent manufacturing and national defense and military industry etc. The mounting seat structure of rotary table encoder is the key component to ensure that encoder can be stably and accurately fixed on mechanical equipment. During installation, the material, process, connecting mode and installation accuracy of mounting seat need to be carefully considered to ensure that encoder can work normally and play its best performance.

[0003] But the mounting seat structure design of traditional rotary table encoder is relatively simple, the movable structure installation mode inside mounting seat is fixed, when internal rotating shaft needs to be lubricated, some fixed structures need to be disassembled, lubricating liquid is difficult to supplement, and the whole process is tedious;

[0004] For example: encoder is a kind of equipment with high precision requirement, when the coaxiality of rotary table encoder produces deviation, the rotary angle or position information measured by encoder will appear error, and the measurement accuracy of whole system will be affected, so it is necessary to add appropriate amount of lubricating oil inside the rotating shaft of mounting seat regularly, to prevent the wear of internal parts of rotating shaft, and ensure the coaxiality of both sides of rotary table encoder mounting seat. UTILITY MODEL CONTENTS

[0005] The utility model discloses a mounting seat structure of rotary table encoder, and aims at solving the technical problems that the mounting seat structure design of traditional rotary table encoder is relatively simple, the movable structure installation mode inside mounting seat is fixed, when internal rotating shaft needs to be lubricated, some fixed structures need to be disassembled, lubricating liquid is difficult to supplement, and the whole process is tedious.

[0006] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] A kind of mounting seat structure of rotary table encoder, including bottom plate and two bases being set on the top outer wall of the bottom plate, the top outer wall of two the base is respectively provided with first installation cylinder and second installation cylinder, further including:

[0008] The lubricating mechanism comprises a second rotating shaft arranged inside the first mounting cylinder and a first rotating shaft arranged inside the second mounting cylinder, two first mounting frames and two mounting plates are symmetrically arranged on the circumferential inner wall of the first mounting cylinder, a spray bottle is arranged on the top outer wall of each of the two first mounting frames, two electric telescopic rods are arranged on the bottom outer wall of each of the two mounting plates, a pressing plate is connected to the piston end of each of the two electric telescopic rods, and the two pressing plates are used in cooperation with the two spray bottles.

[0009] The induction mechanism is arranged on the first rotating shaft.

[0010] In the scheme, the two spray bottles and the two pressing plates arranged opposite to the bearing connection on the first mounting cylinder can save lubricating products such as lubricating oil in the spray bottles, and then control the pressing plates to press down to spray the lubricating products in the spray bottles to the bearing connection, thereby lubricating the bearing connection regularly, preventing the rusting of parts from affecting the rotation of the rotary table, and avoiding the process of disassembling the mounting seat when using lubricating oil in the past.

[0011] In a preferred scheme, a third shell is arranged on one side of the outer wall of the first mounting cylinder, a circular hole is arranged on one side of the outer wall of each of the two first mounting frames, and a movable door is arranged on the outer wall of each of the two circular holes.

[0012] When the lubricating products such as lubricating oil in the spray bottles are exhausted, the third shell and the two movable doors can be opened to pour lubricating products such as lubricating oil into the spray bottles, thereby prolonging the lubricating effect.

[0013] In a preferred scheme, the induction mechanism comprises a mounting block arranged on one side of the outer wall of the first rotating shaft, an inductor is arranged on one side of the outer wall of the mounting block, warning lights are arranged on the circumferential outer wall of the mounting block at equal distances, a standard disc is arranged on one side of the outer wall of the second rotating shaft, and the standard disc is used in cooperation with the inductor.

[0014] In the specific use process, the inductor and the warning lights arranged on the first rotating shaft cooperate with the standard disc with multiple circular lines on the second rotating shaft, the inner center of the standard disc completely corresponds to the position of the inductor, the revolution of the rotary table encoder can be detected, when the infrared ray of the inductor deviates from a certain circular line on the standard disc (the specific number of circles can be set and adjusted according to the situation), the warning light starts to light up to provide a warning, and the generation of an error signal can be avoided.

[0015] As can be known from the above, the mounting seat structure of the rotary table encoder comprises a bottom plate and two bases arranged on the top outer wall of the bottom plate, first mounting cylinders and second mounting cylinders are respectively arranged on the top outer walls of the two bases, and the mounting seat structure further comprises a lubricating mechanism, the lubricating mechanism comprises a second rotating shaft arranged in the first mounting cylinder and a first rotating shaft arranged in the second mounting cylinder, two first mounting frames and two mounting plates are symmetrically arranged on the circumferential inner wall of the first mounting cylinder, a spray bottle is arranged on the top outer wall of each of the two first mounting frames, two electric telescopic rods are arranged on the bottom outer wall of each of the two mounting plates, a pressing plate is connected to the piston end of each of the two electric telescopic rods, and the two pressing plates are used in cooperation with the two spray bottles; and an induction mechanism is arranged on the second rotating shaft. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The whole structure schematic view of the mounting seat structure of the rotary table encoder is provided.

[0017] Figure 2 The structure front view of the mounting seat structure of the rotary table encoder is provided.

[0018] Figure 3 The first mounting cylinder internal structure schematic view of the mounting seat structure of the rotary table encoder is provided.

[0019] Figure 4 The first mounting cylinder internal structure front view of the mounting seat structure of the rotary table encoder is provided.

[0020] Figure 5 The spray bottle structure schematic view of the mounting seat structure of the rotary table encoder is provided.

[0021] In the drawings: 1, bottom plate; 2, base; 3, pressing plate; 4, movable door; 5, first mounting cylinder; 6, second mounting cylinder; 7, encoder body; 8, first shell; 9, first rotating shaft; 10, second rotating shaft; 11, inductor; 12, warning light; 13, standard disc; 14, motor; 15, first mounting frame; 16, spray bottle; 17, mounting plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. The components of the embodiments of the present application described and indicated in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0023] The mounting seat structure of the rotary table encoder disclosed by the utility model mainly applies to the mounting seat structure design of traditional rotary table encoders, which is relatively simple, and the movable structure inside the mounting seat is fixed in installation mode. When the internal rotating shaft needs to be lubricated, some fixed structures need to be disassembled, lubricating liquid is difficult to supplement, and the overall process is complicated.

[0024] Referring to Figure 1 and Figure 3 A mounting seat structure of a rotary table encoder, comprising a bottom plate 1 and two bases 2 arranged on the top outer wall of the bottom plate 1, a first mounting cylinder 5 and a second mounting cylinder 6 are arranged on the top outer wall of each base 2, further comprising: a lubricating mechanism, the lubricating mechanism comprises a second rotating shaft 10 arranged in the first mounting cylinder 5 and a first rotating shaft 9 arranged in the second mounting cylinder 6, two first mounting frames 15 and two mounting plates 17 are symmetrically arranged on the circumferential inner wall of the first mounting cylinder 5, a spray bottle 16 is arranged on the top outer wall of each first mounting frame 15, two electric telescopic rods are arranged on the bottom outer wall of each mounting plate 17, a pressing plate 3 is connected to the piston end of each electric telescopic rod, and the two pressing plates 3 are used in cooperation with the two spray bottles 16; a sensing mechanism, the sensing mechanism is arranged on the first rotating shaft 9.

[0025] Among them, the second rotating shaft 10 is connected with the inner wall of the first mounting cylinder 5 through a bearing, and the two spray bottles 16 are used in cooperation with the bearing.

[0026] For example, the traditional rotary table encoder generally needs to be disassembled to add lubricating oil, and the position of the bearing is found to add the lubricating product, so that frequent disassembly of the machine is not only very troublesome, but also affects the service life of the machine. The present application can reduce the damage to the parts of the equipment.

[0027] Specifically, in the scheme, by setting two spray bottles 16 and two pressing plates 3 on the first mounting cylinder 5 opposite the bearing connection, the lubricating oil and other lubricating products in the spray bottle 16 can be saved, and the pressing plate 3 is controlled to press down to spray the lubricating oil and other lubricating products in the spray bottle 16 to the bearing connection, thereby lubricating the bearing connection regularly, preventing the parts from rusting and affecting the rotation of the turntable. The steps are simple, the operation is convenient, and the process of disassembling the mounting seat when using lubricating oil in the past is avoided.

[0028] Among them, the third shell is arranged on one side of the outer wall of the first mounting cylinder 5, and the circular holes are arranged on one side of the outer wall of the two first mounting frames 15. The movable doors 4 are arranged on the outer walls of the two circular holes.

[0029] Specifically, by arranging the circular holes on the two first mounting frames 15, and simultaneously penetrating the spray bottle 16 connected with the two first mounting frames 15, and cooperating with the two movable doors 4, when the lubricating oil and other lubricating products in the spray bottle 16 are exhausted, the third shell and the two movable doors 4 are opened, and the lubricating oil and other lubricating products are poured into the spray bottle 16, thereby prolonging the lubricating effect.

[0030] Referring to Figure 1 and Figure 5 In a preferred embodiment, the encoder body 7 is connected to the opposite side outer wall of the first rotating shaft 9 and the second rotating shaft 10, and the first shell 8 is arranged on the top outer wall of the encoder body 7.

[0031] Among them, the second shell is arranged on one side of the outer wall of the first mounting cylinder 5, and the circular holes are arranged on one side of the outer wall of the first shell 8 and the second shell.

[0032] Specifically, by arranging the circular holes on the first shell 8 and the second shell, the rotation angle can be measured by the photoelectric sensor. When the rotating part of the encoder rotates, the code disc rotates, the circular hole meets the photoelectric sensor, and the subsequent signal conversion is completed.

[0033] Referring to Figure 1 and Figure 4 In a preferred embodiment, the second mounting frame is arranged in the first mounting cylinder 5, the motor 14 is arranged on the top outer wall of the second mounting frame, and the output shaft of the motor 14 is connected to the first rotating shaft 9.

[0034] Specifically, by arranging the motor 14 in the second mounting cylinder 6, power can be provided to rotate the first rotating shaft 9, drive the encoder body 7 to rotate together with the second rotating shaft 10, and complete the encoding work.

[0035] Referring to Figure 2 and Figure 3In a preferred embodiment, the sensing mechanism comprises a mounting block arranged on the outer wall of the first rotating shaft 9, the mounting block is provided with a sensor 11 on one side of the outer wall, and warning lights 12 are arranged on the circumferential outer wall of the mounting block at equal distances, and a standard disc 13 is arranged on one side of the second rotating shaft 10, and the standard disc 13 is used in cooperation with the sensor 11.

[0036] For example, the rotary table encoder is a precision device with high accuracy requirements, and the coaxiality of the two rotary tables needs to be ensured, otherwise errors will occur during the operation of the device, resulting in incorrect signals and affecting the subsequent signal output. The sensing mechanism can avoid such situations.

[0037] In the specific use process, the sensor 11 and the warning lights 12 arranged on the first rotating shaft 9 cooperate with the standard disc 13 with multiple tracks arranged on the second rotating shaft 10, the inner center of the standard disc 13 corresponds to the position of the sensor 11, and the revolution of the rotary table encoder can be detected. When the infrared ray of the sensor 11 deviates from a certain track on the standard disc 13 (the specific number of tracks can be adjusted according to the situation), the warning lights 12 start to light up to provide a warning, which can avoid the generation of incorrect signals.

[0038] Working principle: when in use, the sensor 11 and the warning lights 12 arranged on the first rotating shaft 9 cooperate with the standard disc 13 with multiple tracks arranged on the second rotating shaft 10 to detect the revolution of the rotary table encoder. When the infrared ray of the sensor 11 deviates from a certain track on the standard disc 13, the warning lights 12 start to light up to provide a warning. Then, the third shell is opened, and the two movable doors 4 are opened. Through the circular holes arranged on the two first mounting frames 15 and the spray bottles 16, lubricating oil and other lubricating products are poured into the interior of the spray bottles 16. Through the two spray bottles 16 and the two pressure plates 3 arranged on the first mounting cylinder 5 opposite to the bearing connection, the pressure plates 3 can be controlled to be pressed down to spray the lubricating oil and other lubricating products in the spray bottles 16 to the bearing connection for lubricating the bearing connection regularly to avoid the coaxiality deviation.

[0039] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. The substitution can be the substitution of part of the structure, device, method step, or the complete technical solution. According to the technical solution and the inventive concept of the present application, equivalent substitution or change should be covered within the protection scope of the present application.

Claims

1. A mounting seat structure of a rotary table encoder, comprising a bottom plate (1) and two seats (2) arranged on the top outer wall of the bottom plate (1), a first mounting cylinder (5) and a second mounting cylinder (6) are arranged on the top outer wall of each of the two seats (2) respectively, characterized in that, Also include: Lubricating mechanism: the lubricating mechanism includes a second rotating shaft (10) arranged inside the first mounting cylinder (5) and a first rotating shaft (9) arranged inside the second mounting cylinder (6), the circumferential inner wall of the first mounting cylinder (5) is also provided with two first mounting frames (15) and two mounting plates (17), the top outer wall of the two first mounting frames (15) is provided with a spray bottle (16), the bottom outer wall of the two mounting plates (17) is provided with two electric telescopic rods, the piston end of the two electric telescopic rods is connected with a pressing plate (3), and the two pressing plates (3) are used in cooperation with the two spray bottles (16). Induction mechanism: the induction mechanism is arranged on the first rotating shaft (9).

2. A mounting structure for a rotary table encoder according to claim 1, wherein The second rotating shaft (10) and the inner wall of the first mounting cylinder (5) are connected through a bearing, and the two spray bottles (16) are used in cooperation with the bearing.

3. A mounting structure for a rotary table encoder according to claim 2, wherein The outer wall of one side of the first mounting cylinder (5) is provided with a third shell, the outer wall of one side of the two first mounting frames (15) is provided with a circular hole, and the outer wall of the two circular holes is provided with a movable door (4).

4. A mounting structure for a rotary table encoder according to claim 1, wherein The opposite side outer wall of the first rotating shaft (9) and the second rotating shaft (10) is connected with an encoder body (7), and the top outer wall of the encoder body (7) is provided with a first shell (8).

5. A mounting structure for a rotary table encoder according to claim 1, wherein The inside of the first mounting cylinder (5) is provided with a second mounting frame, the top outer wall of the second mounting frame is provided with a motor (14), and the output shaft of the motor (14) is connected to the first rotating shaft (9).

6. A mounting structure for a rotary table encoder according to claim 1, wherein The induction mechanism includes a mounting block arranged on the outer wall of one side of the first rotating shaft (9), an inductor (11) is arranged on the outer wall of one side of the mounting block, and warning lights (12) are also arranged on the circumferential outer wall of the mounting block, the outer wall of one side of the second rotating shaft (10) is provided with a standard disc (13), and the standard disc (13) is used in cooperation with the inductor (11).

7. A mounting structure for a rotary table encoder according to claim 4, wherein The outer wall of one side of the first mounting cylinder (5) is provided with a second shell, and the outer wall of one side of the second shell and the first shell (8) is provided with circular holes distributed at equal distances.