Sensor for identifying tire of large-tonnage truck
By redesigning the sensor structure and adopting a new sensor composed of aluminum channels, nylon blocks, and contact bolts, the problem of traditional sensors being easily damaged under heavy-duty trucks has been solved, achieving efficient and low-cost tire recognition.
Patent Information
- Application Number
- CN202520120740.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Traditional tire recognition sensors are prone to damage when subjected to the weight of heavy trucks and harsh environments, causing the recognition system to fail and failing to meet the growing industry demands.
A novel sensor structure is adopted, consisting of an aluminum channel, nylon blocks, and contact bolts. The structure includes threaded holes at the bottom of the aluminum channel, a sliding groove structure for the nylon blocks, a hollow cylindrical design for the contact bolts, and a buffer space for the rubber blocks, ensuring structural stability and durability.
It improves the durability and recognition efficiency of the sensor, reduces production costs, and is suitable for recognizing heavy-duty truck tires, meeting the needs of the highway transportation sector.
Smart Images

Figure CN223678833U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of tire identification, and particularly relates to a sensor for identifying large-tonnage truck tires. BACKGROUND
[0002] In the field of vehicle tire identification, especially in the field of large truck tire identification, traditional tire identification sensors cannot meet the growing industry demand due to their internal structure weakness, insufficient durability, and other problems. In particular, under the condition of bearing huge pressure and harsh environment, these sensor devices are easily damaged, leading to the failure of the identification system and the inability to perform routine tire identification work. Therefore, there is an urgent need for a new sensor that not only can withstand the huge pressure brought by large-tonnage truck tires, but also can provide high-precision tire identification function to improve the efficiency of tire identification in the field of highway transportation. SUMMARY
[0003] The utility model discloses a sensor for identifying large-tonnage truck tires, which solves the problem of traditional tire identification sensors being unable to withstand the weight of large-tonnage trucks due to their internal structure weakness.
[0004] The utility model discloses the following technical scheme: a sensor for identifying large-tonnage truck tires, comprising: an aluminum tank, a T-shaped nut, a fixed needle, a nylon block, a rubber block, and a contact bolt; a threaded hole is provided at the bottom of the aluminum tank; the nylon block has a sliding groove structure, the sliding groove structure of the nylon block is adapted to the groove of the T-shaped nut, and the two are mutually fitted, with the nylon block of the T-shaped nut covering the aluminum tank; a wire is installed below the T-shaped nut;
[0005] The rubber block has a hole inside, the contact bolt is installed in the rubber block, and is fixed to the threaded hole at the bottom of the aluminum tank through the fixed needle, and at the same time, in the vertical direction, there is a buffer space between the rubber block and the nylon block above the bottom of the aluminum tank.
[0006] Further, the contact bolt is in the shape of a hollow cylinder and is composed of three cylinders, the inner diameters of the three cylinders are the same, the outer diameter of the upper cylinder is adapted to the through hole of the T-shaped nut, the outer diameter of the lower cylinder is larger than that of the upper cylinder and smaller than that of the middle cylinder, the outer diameter of the middle cylinder is adapted to the hole of the rubber block, the lower cylinder and the middle cylinder of the contact bolt are nested in the rubber block, and the upper cylinder is sleeved into the through hole of the T-shaped nut.
[0007] Further, the wire below the T-shaped nut and the contact bolt together constitute a switch device.
[0008] Compared with the prior art, the utility model has the beneficial effects that:
[0009] The tire identification sensor in the utility model, redesign the sensor internal structure, mainly by aluminum groove, nylon block, contact bolt, fixed ground needle, elastic component, T type nut etc. Part composition, solve the problem that traditional tire identification due to its structure fragile, durability is insufficient and cannot be applied to large tonnage truck tire identification, the tire identification sensor, internal structure is simple, production cost is low, is favorable to popularization and application, improves the efficiency of tire identification in the field of highway traffic. BRIEF DESCRIPTION OF DRAWINGS
[0010] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will be briefly introduced to the drawing required to be used in embodiment or prior art description, obviously, the drawing in the following description only some embodiments of the utility model, for ordinary skilled person in the art, under the premise of not paying creative labor, still can obtain other drawings according to these drawings.
[0011] Figure 1 It is the overall explosion structure schematic diagram of the utility model;
[0012] Figure 2 It is the left view partial section view of the utility model;
[0013] Figure 3 It is the front view of the utility model;
[0014] Figure 4 It is the plan view of the utility model;
[0015] Figure 5 It is the overall structure schematic diagram of the utility model;
[0016] Explanation of the drawing reference numeral: 1-aluminum groove, 2-T type nut, 3-fixed ground needle, 4-nylon sealing cover, 5-rubber block, 6-contact bolt. DETAILED DESCRIPTION
[0017] The technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the utility model, obviously, the described embodiment only some embodiments of the utility model, instead of all the embodiments. Based on the embodiment in the utility model, all other embodiments obtained by ordinary skilled person in the art without making creative labor belong to the protection scope of the utility model.
[0018] Because sensor is too long, Figure 1 It is the explosion structure schematic diagram drawn by intercepting sensor part. As Figure 1 Shown, a kind of sensor for identifying large tonnage truck tire, including: aluminum groove 1, T type nut 2, fixed ground needle 3, nylon block 4, rubber block 5 and contact bolt 6.
[0019] A threaded hole is arranged at the bottom of the aluminum groove 1.
[0020] The nylon block 4 and the T-shaped nut 2 form a mortise and tenon structure. The nylon block 4 has a sliding groove structure, and the outer dimensions of the nylon block 4 are connected with the T-shaped nut 2 through the mortise and tenon structure designed with care. The sliding groove structure of the nylon block 4 is adapted to the groove of the T-shaped nut 2, and the two are mutually fitted. Not only is the installation convenient, but also the connection is tight, which effectively prevents impurities such as dust and moisture from invading the inside of the sensor from the gap. The nylon block 4 with the T-shaped nut 2 is like a cover covering the aluminum groove 1, as shown in Figure 4 .
[0021] The wire is firmly installed below the T-shaped nut 2. The specification of the wire is selected according to the electrical parameter requirements such as voltage and current of the sensor. For example, copper core wire is selected to ensure good electrical conductivity. The connection between the wire and the T-shaped nut 2 adopts welding or professional crimp terminal connection mode to ensure firm connection and extremely small contact resistance.
[0022] The wire below the T-shaped nut 2 and the contact bolt 6 jointly constitute a switching device.
[0023] The contact bolt 6 is in the shape of a hollow cylinder and is composed of three cylinders. The inner diameters of the three cylinders are the same. The outer diameter of the upper cylinder is adapted to the through hole of the T-shaped nut 2. The outer diameter of the lower cylinder is larger than that of the upper cylinder and smaller than that of the middle cylinder. The outer diameter of the middle cylinder is adapted to the hole of the rubber block 5. The lower cylinder and the middle cylinder of the contact bolt 6 are nested in the rubber block 5, and the upper cylinder is sleeved into the through hole of the T-shaped nut 2.
[0024] The rubber block 5 is internally provided with a hole, and the contact bolt 6 is installed in the rubber block 5 and is fixed to the threaded hole at the bottom of the aluminum groove 1 by the fixed needle 3. At the same time, in the vertical direction, a buffer space of 20 millimeters is intentionally left between the rubber block 5 and the bottom of the aluminum groove 1 and the nylon block 4 above, as shown in Figure 2 . This buffer space not only allows the rubber block 5 to have enough deformation allowance when it is pressed, but also avoids damage to the components due to excessive compression, thereby ensuring the reliable triggering of the switching action and maintaining the stability and reliability of the switching device.
[0025] The aluminum groove 1 is made of aluminum alloy with certain strength and corrosion resistance, which can provide a stable and reliable accommodation space for the internal sensor elements and effectively block physical damage such as collision and extrusion from the outside.
[0026] The nylon block 4 covers the sensor above to form a sealed cover, which uses the chemical corrosion resistance and light weight of nylon material to provide additional protection for the sensor, preventing dust, moisture and other impurities from invading, and providing an additional protective barrier for the sensor.
[0027] The contact bolt 6 is one of the key components of the voltage switch, which is made of hard cast iron material, and its manufacturing process is strictly controlled to ensure smooth surface and clear thread, so as to ensure good cooperation with other components.
[0028] The fixed needle 3 is made of high-strength alloy steel.
[0029] The contact bolt 6 is precisely installed in the hole pre-set in the rubber block 5, and the elastic modulus of the rubber block 5 is tested and optimized, generally selected between 0.5-3MPa, to ensure that moderate compression deformation can be generated under the rolling of the vehicle.
[0030] Then, the rubber block 5 with the contact bolt 6 is screwed into the threaded hole arranged at the bottom of the aluminum groove 1 through the fixed needle 3, so that the position of the contact bolt 6 can be stable under various complex conditions when the vehicle passes through the tire identification sensor, laying a foundation for forming a stable switch condition.
[0031] When detecting the number of tires per axle, when the vehicle tire passes through the tire identification sensor, the pressure is transmitted to the nylon block 4, so that the rubber block 5 is compressed, so that the contact bolt 6 placed therein is connected with the wire below the T-shaped nut 2 to generate a current signal, and the number of tires and the width of the tire tread are determined according to the number of generated charge signals.
[0032] When the vehicle passes through the rolling, the rubber block 5 is compressed, so that the contact bolt 2 placed therein is connected with the wire, and the switch state is turned on. After the vehicle passes, the rubber block 5 returns to the original state, and the switch state is turned off, realizing the automatic switching function of the tire identification.
[0033] Because the sensor is too long, in order to facilitate customization, the whole sensor is divided into multiple modules for assembly, as shown in Figure 3 、 Figure 5 .
[0034] Through the above specific embodiments, the internal structure design of the sensor for large-tonnage truck tire identification is effectively realized, which fully plays its advantages of stable structure, low cost, automatic identification and the like, and meets the actual needs of the highway transportation field for large-tonnage truck tire identification.
[0035] Finally, it should be noted that: the above examples are only used to illustrate the technical scheme of the utility model and not to limit it; although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that: the specific embodiments of the utility model can be modified or some technical features can be replaced by equivalents: without departing from the spirit of the utility model technical scheme, all of them should be covered in the technical scheme range of the application claimed.
Claims
1. A sensor for identifying large tonnage truck tires, comprising: Aluminum groove (1), T-shaped nut (2), fixed needle (3), nylon block (4), rubber block (5) and contact bolt (6); the bottom of aluminum groove (1) is provided with a threaded hole; the sliding groove structure of nylon block (4) is adapted to the groove of T-shaped nut (2), and the two are matched with each other, the nylon block (4) with T-shaped nut (2) is covered on the aluminum groove (1); the wire is installed below the T-shaped nut (2); the rubber block (5) is provided with a hole, the contact bolt (6) is installed in the rubber block (5) and is fixed to the threaded hole of the bottom of aluminum groove (1) through the fixed needle (3), and at the same time, in the vertical direction, the rubber block (5) and the bottom of aluminum groove (1) and the nylon block (4) above leave a buffer space.
2. The sensor for identifying large tonnage truck tires of claim 1, wherein, The contact bolt (6) is hollow cylindrical shape, which is composed of three cylinders, the inner diameters of the three cylinders are same, the outer diameter of the upper cylinder is adapted to the through hole of T-shaped nut (2), the outer diameter of the lower cylinder is larger than that of the upper cylinder and smaller than that of the middle cylinder, the outer diameter of the middle cylinder is adapted to the hole of rubber block (5), the lower cylinder and the middle cylinder of contact bolt (6) are nested in the rubber block (5), and the upper cylinder is sleeved into the through hole of T-shaped nut (2).
3. The sensor for identifying large tonnage truck tires of claim 2, wherein, The wire below T-shaped nut (2) and contact bolt (6) jointly constitute a switch device.