Cable insulation monitoring device
By designing monitoring components and painting components on the cable, a cable insulation monitoring device was developed, which solved the problem of difficult location of insulation defects in high-altitude cables and achieved efficient and accurate defect marking and detection.
Patent Information
- Application Number
- CN202520270455.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2035-02-19
AI Technical Summary
Existing cable insulation monitoring devices are difficult to accurately locate and mark insulation defects on high-altitude cables, resulting in high workload and low efficiency for maintenance personnel.
A cable insulation monitoring device including a monitoring component and a painting component was designed. The device detects insulation defects by using a Hall sensor and marks them by spraying paint on the cable surface. It uses a drive motor and wheels to achieve autonomous movement and mark the location of defects.
It achieves highly accurate marking of insulation defects, reduces manual intervention, lowers the workload of maintenance personnel, and improves detection efficiency.
Smart Images
Figure CN223679293U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of power cable, especially a kind of cable insulation monitoring device. BACKGROUND
[0002] The natural environment of port is complex and changeable, and the power cable erected is subjected to wind and sun for a long time, so that fine cracks or damage may occur on the surface, which needs to be checked and maintained regularly.
[0003] Since the power cable is generally erected in the air, the working intensity of the maintenance personnel is high, and the danger is great. Therefore, as disclosed in the application No. CN2022205221443, a kind of power cable line insulation defect monitoring and early warning device, including lower snap ring and cable body, the top outer wall of the lower snap ring is rotatably connected with upper snap ring on one side through hinge, and the cable body is inserted between the lower snap ring and the upper snap ring, the bottom outer wall of the lower snap ring is integrally formed with protective shell, and the inside of the protective shell is rotatably connected with walking wheel, the inside of the protective shell is installed with circuit board through screw, and the top outer wall of the circuit board is electrically connected with hall sensor and microcontroller, the inner wall of the side of the upper snap ring and the inner wall of the side of the lower snap ring are both installed with carbon brush through screw, and the carbon brush is electrically connected with the circuit board. The technical scheme can slide outside the power cable, slide from one end of the power cable to the other end of the power cable, and detect the surface of the power cable through the carbon brush and the hall sensor, so as to find the insulation defect of the power cable line and remind the staff to repair in time.
[0004] In actual use, when the surface of the cable body has insulation defects, the current will be monitored by the hall sensor through the carbon brush, at this time, the microcontroller controls the motor to stop, so that the device stays at the place where the surface of the cable body has insulation defects, and then the maintenance personnel confirms and continues to walk. Since the power cable is erected in the air, it is difficult for the maintenance personnel to directly and accurately confirm the insulation defect position at a distance, and since the device may stop at any time, the maintenance personnel needs to observe the position of the device in real time, so the convenience needs to be improved. UTILITY MODEL CONTENTS
[0005] The utility model solves the technical problem to provide a kind of cable insulation monitoring device, can mark on power cable, it is convenient for maintenance personnel to find insulation defect position, it is more convenient to use.
[0006] The utility model discloses a technical scheme that solves the above technical problem is as follows: a kind of cable insulation monitoring device, including lower arc plate and upper arc plate, the lower arc plate and the upper arc plate cooperation form the cylinder on power cable, driving motor and walking wheel are provided on the upper arc plate, the lower part of the walking wheel is inserted into the cylinder and is abutted on the power cable, the driving motor is used to drive the walking wheel occurs rotation, monitoring assembly for monitoring insulation defect and paint spraying assembly for marking on the power cable are provided on the lower arc plate, the monitoring assembly and the paint spraying assembly are distributed on the both sides of the walking wheel.
[0007] As preferred, the inner concave arc surface of the lower arc plate is concave downward to form a mounting groove, the monitoring assembly includes a controller, a Hall sensor, a power supply and a carbon brush, the controller, the Hall sensor and the power supply are arranged in the mounting groove, the carbon brush is arranged at one end of the inner side of the cylinder, and the Hall sensor, the power supply and the carbon brush are electrically connected with the controller respectively.
[0008] As preferred, the paint spraying assembly includes a mounting seat, the mounting seat is fixedly connected with the outer convex arc surface of the lower arc plate, a paint spraying tank, a clamp, an air cylinder and a pressing plate are arranged on the mounting seat, the clamp and the air cylinder are fixedly connected with the mounting seat respectively, the clamp is used for clamping the paint spraying tank, the nozzle of the paint spraying tank is staggered with the lower arc plate and faces the power cable, the air cylinder is used for pushing and pulling the pressing plate, so that the pressing plate presses the nozzle of the paint spraying tank or separates from the nozzle of the paint spraying tank, and the air cylinder is electrically connected with the controller.
[0009] As preferred, a lengthening pipe is connected with the nozzle, and the lengthening pipe faces the power cable.
[0010] As preferred, a positioning rod is fixedly arranged at the end of the lower arc plate, a positioning hole is arranged on the positioning rod, and the lengthening pipe penetrates through the positioning hole.
[0011] As preferred, a counter is arranged on the mounting seat, and the counter is electrically connected with the controller.
[0012] As preferred, the inner concave arc surface of the upper arc plate is concave upward to form a containing groove for accommodating the walking wheel, a connecting hole communicating with the containing groove is arranged on the outer convex arc surface of the upper arc plate, the driving motor is fixedly arranged on the outer convex arc surface of the upper arc plate, the driving shaft of the driving motor is connected with the center of the walking wheel after penetrating through the connecting hole, and the lower part of the walking wheel protrudes from the containing groove and abuts on the power cable.
[0013] As preferred, one side of the lower arc-shaped plate is connected with one side of the upper arc-shaped plate through a shaft, and the other side of the lower arc-shaped plate is locked with the other side of the upper arc-shaped plate through a locking assembly.
[0014] As preferred, the locking assembly comprises a fixed plate, a connecting plate and a bolt, the fixed plate is fixedly connected with the other side of the lower arc-shaped plate, the fixed plate is provided with a screw hole, the connecting plate is fixedly connected with the other side of the upper arc-shaped plate, the connecting plate is provided with a through hole communicated with the screw hole, and the bolt is screwed with the screw hole after passing through the through hole.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] 1、 through adding paint spraying assembly, when the cable insulation monitoring device finds insulation defect, can mark on the outer surface of power cable through paint spraying assembly, because the interval of monitoring assembly and paint spraying assembly is fixed, maintenance personnel can find insulation defect position according to mark and interval distance quickly, and it is convenient to use;
[0017] 2、 the cable insulation monitoring device can walk and mark defect position independently, not only the accuracy of marking is higher, and maintenance personnel need not observe device position in real time, reduces manual intervention, helps to reduce the workload of maintenance personnel, can complete defect detection and marking of whole power cable in shorter time simultaneously, improves work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is structure schematic of the utility model Figure One ;
[0019] Figure 2 It is structure schematic of the utility model Figure Two ;
[0020] Figure 3 It is structure schematic of the utility model Figure Three ;
[0021] Figure 4 It is structure schematic of the utility model
[0022] Figure 5 It is structure schematic of the utility model Figure Four .
[0023] In the diagram: 1. Cylinder; 11. Lower arc plate; 111. Mounting groove; 112. Positioning rod; 1121. Positioning hole; 12. Upper arc plate; 121. Receiving groove; 122. Connecting hole; 2. Drive motor; 3. Walking wheel; 4. Power cable; 5. Monitoring component; 51. Controller; 52. Hall sensor; 53. Power supply; 54. Carbon brush; 6. Painting component; 61. Mounting base; 62. Paint can; 621. Spray nozzle; 622. Extension tube; 63. Clamp; 64. Cylinder; 65. Pressure plate; 7. Counter; 8. Locking component; 81. Fixing plate; 811. Screw hole; 82. Connecting plate; 821. Through hole; 83. Bolt. Detailed Implementation
[0024] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
[0025] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] Example 1: As Figures 1 to 4 As shown, a cable insulation monitoring device includes a lower arc plate 11 and an upper arc plate 12. The lower arc plate 11 and the upper arc plate 12 cooperate to form a cylinder 1 that is sleeved on a power cable 4. A drive motor 2 and a traveling wheel 3 are provided on the upper arc plate 12. The lower part of the traveling wheel 3 extends into the cylinder 1 and abuts against the power cable 4. The drive motor 2 is used to drive the traveling wheel 3 to rotate. A monitoring component 5 for monitoring insulation defects and a painting component 6 for marking on the power cable 4 are provided on the lower arc plate 11. The monitoring component 5 and the painting component 6 are distributed on both sides of the traveling wheel 3.
[0027] The monitoring component 5 and the painting component 6 are both mounted on the lower arc plate 11, making the counterweight on the lower arc plate 11 greater than the counterweight on the upper arc plate 12. This helps to prevent the cylinder 1 from overturning and ensures that the traveling wheel 3 can maintain stable and continuous contact with the power cable 4.
[0028] This cable insulation monitoring device can move autonomously and mark defect locations. It not only has high marking accuracy, but also eliminates the need for maintenance personnel to observe the device's location in real time, reducing manual intervention and helping to reduce the workload of maintenance personnel. At the same time, it can complete the defect detection and marking of the entire power cable 4 in a short time, improving work efficiency.
[0029] Example 2: Figures 2 to 5As shown, the rest is the same as example one, the difference is that the inner concave arc surface of the lower arc plate 11 is downwardly recessed to form a mounting groove 111, the monitoring assembly 5 includes a controller 51, a Hall sensor 52, a power supply 53 and a carbon brush 54, the controller 51, the Hall sensor 52 and the power supply 53 are arranged in the mounting groove 111, and the carbon brush 54 is arranged at one end of the inner side of the barrel 1, specifically, the end in the running direction, and the Hall sensor 52, the power supply 53 and the carbon brush 54 are electrically connected with the controller 51 respectively.
[0030] In this embodiment, the paint spraying assembly 6 includes a mounting seat 61, which is fixedly connected with the outer convex arc surface of the lower arc plate 11, and the mounting seat 61 is provided with a paint spraying tank 62, a clamp 63, an air cylinder 64 and a pressing plate 65. The clamp 63 and the air cylinder 64 are fixedly connected with the mounting seat 61 respectively. The clamp 63 is used for clamping the paint spraying tank 62, the nozzle 621 of the paint spraying tank 62 is staggered with the lower arc plate 11 and faces the power cable 4, the air cylinder 64 is used for pushing and pulling the pressing plate 65, so that the pressing plate 65 presses or separates from the nozzle 621 of the paint spraying tank 62, and the air cylinder 64 is electrically connected with the controller 51.
[0031] When the surface of the power cable 4 has an insulation defect, the current can be monitored by the Hall sensor 52 through the carbon brush 54, and fed back to the controller 51. The controller 51 controls the air cylinder 64 to start, so that the pressing plate 65 presses the nozzle 621 of the paint spraying tank 62 to make a paint mark on the power cable 4. After the marking is completed, the pressing plate 65 is separated from the nozzle 621 of the paint spraying tank 62.
[0032] Example three: as shown in Figure 4 and Figure 5 The rest is the same as example two, the difference is that the nozzle 621 is connected with an extension pipe 622, and the extension pipe 622 faces the power cable 4. The setting of the extension pipe 622 helps to improve the accuracy of paint spraying and reduce the deviation of paint marks caused by the environment (such as strong wind).
[0033] Further, in order to improve the stability of the extension pipe 622 and accurately align the power cable 4, a positioning rod 112 is fixedly arranged at the end of the lower arc plate 11, and a positioning hole 1121 is arranged on the positioning rod 112. The extension pipe 622 is arranged through the positioning hole 1121 to increase the positioning point of the extension pipe 622.
[0034] In this embodiment, a counter 7 is arranged on the mounting seat 61, and the counter 7 is electrically connected with the controller 51. The counter 7 is arranged to count the number of insulation defects monitored by the monitoring assembly 5, so as to avoid missing detection in the later maintenance process of the whole power cable 4 by the maintenance personnel.
[0035] Example four: as shown in Figures 2 to 4As shown, the rest is the same as in Embodiment 1, except that the concave arc surface of the upper arc plate 12 is recessed upward to form a receiving groove 121 for accommodating the traveling wheel 3. A connecting hole 122 communicating with the receiving groove 121 is provided on the convex arc surface of the upper arc plate 12. The drive motor 2 is fixedly mounted on the convex arc surface of the upper arc plate 12. The drive shaft of the drive motor 2 passes through the connecting hole 122 and connects to the center of the traveling wheel 3. The lower part of the traveling wheel 3 extends out of the receiving groove 121 and abuts against the power cable 4. This design is compact and easy for maintenance personnel to carry.
[0036] In this embodiment, one side of the lower arc plate 11 is axially connected to one side of the upper arc plate 12, and the other side of the lower arc plate 11 is locked to the other side of the upper arc plate 12 by the locking component 8.
[0037] Example 5: Figure 2 and Figure 3 As shown, the rest of the components are the same as in Embodiment 4, except that the locking assembly 8 includes a fixing plate 81, a connecting plate 82, and a bolt 83. The fixing plate 81 is fixedly connected to the other side of the lower arc plate 11, and a screw hole 811 is provided on the fixing plate 81. The connecting plate 82 is fixedly connected to the other side of the upper arc plate 12, and a through hole 821 communicating with the screw hole 811 is provided on the connecting plate 82. The bolt 83 passes through the through hole 821 and is threadedly connected to the screw hole 811. The structure is simple and easy for maintenance personnel to operate.
[0038] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the implementation of the present invention is not limited to the above-described manner. Any improvements made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, are all within the protection scope of the present invention.
Claims
1. A cable insulation monitoring device comprising a lower arcuate plate (11) and an upper arcuate plate (12) cooperating to form a cylinder (1) to be fitted over a power cable (4), characterized in that: The upper arc-shaped plate (12) is provided with a driving motor (2) and a walking wheel (3), the lower part of the walking wheel (3) extends into the barrel (1) and abuts on the power cable (4), the driving motor (2) is used for driving the walking wheel (3) to rotate, the lower arc-shaped plate (11) is provided with a monitoring assembly (5) for monitoring insulation defects and a paint spraying assembly (6) for marking on the power cable (4), and the monitoring assembly (5) and the paint spraying assembly (6) are distributed on both sides of the walking wheel (3).
2. A cable insulation monitoring device according to claim 1, characterised in that: The inner concave arc surface of the lower arc-shaped plate (11) is recessed to form a mounting groove (111), the monitoring assembly (5) comprises a controller (51), a Hall sensor (52), a power supply (53) and a carbon brush (54), the controller (51), the Hall sensor (52) and the power supply (53) are arranged in the mounting groove (111), and the carbon brush (54) is arranged at one end of the inner side of the barrel (1); the Hall sensor (52), the power supply (53) and the carbon brush (54) are electrically connected with the controller (51) respectively.
3. A cable insulation monitoring device according to claim 2, characterised in that: The paint spraying assembly (6) comprises a mounting seat (61), the mounting seat (61) is fixedly connected with the outer convex arc surface of the lower arc-shaped plate (11), the mounting seat (61) is provided with a paint spraying tank (62), a clamp (63), an air cylinder (64) and a pressing plate (65), the clamp (63) and the air cylinder (64) are fixedly connected with the mounting seat (61) respectively, the clamp (63) is used for clamping the paint spraying tank (62), the nozzle (621) of the paint spraying tank (62) is staggered with the lower arc-shaped plate (11) and faces the power cable (4), the air cylinder (64) is used for pushing and pulling the pressing plate (65), so that the pressing plate (65) presses or separates from the nozzle (621) of the paint spraying tank (62), and the air cylinder (64) is electrically connected with the controller (51).
4. A cable insulation monitoring device according to claim 3, characterised in that: The nozzle (621) is connected with an extension pipe (622), and the extension pipe (622) faces the power cable (4).
5. A cable insulation monitoring device according to claim 4, characterised in that: The end of the lower arc-shaped plate (11) is fixedly provided with a positioning rod (112), the positioning rod (112) is provided with a positioning hole (1121), and the extension pipe (622) penetrates through the positioning hole (1121).
6. A cable insulation monitoring device according to claim 3, characterised in that: The mounting seat (61) is provided with a counter (7), and the counter (7) is electrically connected with the controller (51).
7. A cable insulation monitoring device according to claim 1, characterised in that: The inner concave arc surface of the upper arc-shaped plate (12) is upwardly recessed to form a containing groove (121) for containing the walking wheel (3), the outer convex arc surface of the upper arc-shaped plate (12) is provided with a connecting hole (122) in communication with the containing groove (121), the driving motor (2) is fixedly arranged on the outer convex arc surface of the upper arc-shaped plate (12), the driving shaft of the driving motor (2) is connected with the center of the walking wheel (3) after penetrating through the connecting hole (122), and the lower part of the walking wheel (3) protrudes out of the containing groove (121) and abuts against the power cable (4).
8. A cable insulation monitoring device according to claim 1, characterised in that: One side of the lower arc-shaped plate (11) is connected with one side of the upper arc-shaped plate (12) through a shaft, and the other side of the lower arc-shaped plate (11) is locked and matched with the other side of the upper arc-shaped plate (12) through a locking assembly (8).
9. A cable insulation monitoring apparatus according to claim 8, characterised in that: The locking assembly (8) comprises a fixed plate (81), a connecting plate (82) and a bolt (83), the fixed plate (81) is fixedly connected with the other side of the lower arc-shaped plate (11), the fixed plate (81) is provided with a threaded hole (811), the connecting plate (82) is fixedly connected with the other side of the upper arc-shaped plate (12), the connecting plate (82) is provided with a through hole (821) in communication with the threaded hole (811), and the bolt (83) is threadedly connected with the threaded hole (811) after penetrating through the through hole (821).