Spraying system at top of electroplating line waste gas tower

By installing a spray system on top of the waste gas recovery tower of the electroplating line, and using a servo motor to drive the spray pipe to rotate and spray water mist, the waste gas recovery tower can be automatically cleaned, solving the problem of high labor intensity and improving cleaning efficiency.

CN223683293UActive Publication Date: 2025-12-19CHANGCHUN FUSHENG ANCHUANG AUTOMOTIVE PARTS CO LTD
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Patent Information

Application Number
CN202422684394.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-12-19
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

In existing technologies, cleaning the waste gas recovery tower of electroplating lines requires workers to enter the tower, resulting in high labor intensity.

Method used

Design a spray system for the top of an electroplating line exhaust gas tower, including a water inlet pipe, a water tank, a flow circulation pump, a spray mechanism, and a servo motor. The servo motor drives the spray pipe to rotate and spray water mist on the top of the exhaust gas recovery tower, thereby achieving automated cleaning.

Benefits of technology

This reduces the need for staff to enter the waste gas recovery tower, lowers labor intensity, and improves cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223683293U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of electroplating processing of automobile exterior trimming parts, in particular to a top spraying system of an electroplating line waste gas tower, which comprises a water inlet pipe, a water tank, a floating ball, a flow circulating pump, a water outlet pipe and five spraying mechanisms, each spraying mechanism comprises a connecting assembly, a spraying pipe, a mounting box, a servo motor, a driving part and a rotating structure, the connecting assembly is fixedly connected with the water outlet pipe, the spraying pipe, the servo motor, the driving component and the rotating structure are arranged on the mounting box, the driving component is fixedly connected with the output end of the servo motor, the rotating structure is rotationally connected with the driving component, one end of the spraying pipe is fixedly connected with the rotating structure, and the other end of the spraying pipe is rotationally connected with the connecting assembly. By means of the structural arrangement, the problem that when the waste gas recovery tower is cleaned, workers need to enter the tower to work, and consequently the work labor intensity is large is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of automobile exterior trim parts electroplating processing, especially relates to a kind of electroplating line waste gas tower top spraying system. BACKGROUND

[0002] The electroplating line waste gas tower top spraying system is a device for treating exhaust gas discharged during electroplating process, which purifies and reduces harmful substances in exhaust gas by spraying water mist or chemical solution.

[0003] Generally, a set of waste gas recovery tower is provided for an electroplating line, which functions to ensure that products are not cross-contaminated during production and that product yield is guaranteed by treating gas generated by chemical reactions and tank liquid volatilization gas in all tanks in each area of the electroplating line and discharging them to the outside.

[0004] Currently, workers need to enter the tower to work when cleaning the waste gas recovery tower, resulting in high labor intensity. UTILITY MODEL CONTENT

[0005] The utility model aims to provide an electroplating line waste gas tower top spraying system, which solves the technical problem of high labor intensity caused by the need for workers to enter the tower to work when cleaning the waste gas recovery tower in the prior art.

[0006] To achieve the above-mentioned purpose, the utility model adopts an electroplating line waste gas tower top spraying system, which comprises a water inlet pipe, a water tank, a floating ball, a flow circulation pump, a water outlet pipe and five spraying mechanisms. Each spraying mechanism comprises a connecting assembly, a spraying pipe, a mounting box, a servo motor, a driving part and a rotating structure. The water inlet pipe is fixedly connected with the water tank and located at one end of the water tank. The floating ball is arranged inside the water tank. The flow circulation pump is fixedly connected with the water tank and located at one end of the water tank. The water outlet pipe is fixedly connected with the output end of the flow circulation pump. The connecting assembly is fixedly connected with the water outlet pipe and located at one end of the water outlet pipe. The spraying pipe, the servo motor, the driving part and the rotating structure are arranged on the mounting box. The driving part is fixedly connected with the output end of the servo motor. The rotating structure is rotatably connected with the driving part and located at one end of the driving part. One end of the spraying pipe is fixedly connected with the rotating structure and located at one end of the rotating structure. The other end of the spraying pipe is rotatably connected with the connecting assembly and located at one end of the connecting assembly.

[0007] The connecting assembly comprises a connecting pipe and a water guide. The connecting pipe is fixedly connected with the water guide and located at one end of the water guide.

[0008] The spraying pipe comprises a pipe body and a plurality of spray heads, the pipe body is rotationally connected with the water guide and located at one end of the water guide, the plurality of spray heads are fixedly connected with the pipe body and uniformly arranged at one end of the pipe body.

[0009] The driving component comprises a rotating shaft and a half bevel gear, the rotating shaft is fixedly connected with the output end of the servo motor, and the half bevel gear is fixedly connected with the rotating shaft and located at one end of the rotating shaft.

[0010] The rotating structure comprises a connecting rod, a first bevel gear and a second bevel gear, the first bevel gear and the second bevel gear are both fixedly connected with the connecting rod and symmetrically arranged at one end of the connecting rod, the connecting rod is fixedly connected with the pipe body and located at one end of the pipe body, and the first bevel gear and the second bevel gear are both matched with the half bevel gear.

[0011] The utility model discloses a kind of electroplating line waste gas tower top spray systems, the water inlet pipe is fixedly connected with the water tank, and located at one end of the water tank, the float ball is arranged in the inside of the water tank, the flow circulating pump is fixedly connected with the water tank, and located at one end of the water tank, the water outlet pipe is fixedly connected with the output end of the flow circulating pump, the connecting assembly is fixedly connected with the water outlet pipe, and located at one end of the water outlet pipe, the spraying pipe, the servo motor, the driving component and the rotating structure are respectively arranged on the mounting box, the driving component is fixedly connected with the output end of the servo motor, the rotating structure is rotationally connected with the driving component, and located at one end of the driving component, one end of the spraying pipe is fixedly connected with the rotating structure, and located at one end of the rotating structure, the other end of the spraying pipe is rotationally connected with the connecting assembly, and located at one end of the connecting assembly, five spray mechanisms are arranged at the top of five waste gas recovery towers, water is added into the water tank through the water inlet pipe, then the water in the water tank is transported into the water outlet pipe through the flow circulating pump, is transported into the connecting assembly through the water outlet pipe, the connecting assembly sprays water to waste gas recovery tower through the spraying pipe, simultaneously, the servo motor drives the driving component to rotate, the driving component drives the rotating structure to rotate, the rotating structure drives the spraying pipe to rotate back and forth on the mounting box and the connecting assembly, so as to effectively solve the problem that workers need to enter the tower for work when cleaning the waste gas recovery tower, resulting in high labor intensity. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0013] Figure 1 is a system diagram of a top spraying system of a waste gas tower of an electroplating line.

[0014] Figure 2 is a structural schematic view of a spraying mechanism of the present application.

[0015] Figure 3 is a side view of the structural schematic view of the spraying mechanism of the present application.

[0016] Figure 4 is a structural sectional view of the A-A line of the present application. Figure 3

[0017] Figure 5 is a structural schematic view of a bevel gear of the present application.

[0018] 101 - water inlet pipe, 102 - water tank, 103 - floating ball, 104 - flow circulating pump, 105 - water outlet pipe, 106 - mounting box, 107 - servo motor, 108 - connecting pipe, 109 - water guide pipe, 110 - pipe body, 111 - spray head, 112 - rotating shaft, 113 - bevel gear, 114 - connecting rod, 115 - first bevel gear, 116 - second bevel gear. DETAILED DESCRIPTION

[0019] The embodiments of the present application will be described in detail below, examples of which are shown in the drawings, and the embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0020] Please refer to Figures 1-5 , wherein Figure 1 is a system diagram of a top spraying system of a waste gas tower of an electroplating line, Figure 2 is a structural schematic view of a spraying mechanism of the present application, Figure 3 is a side view of the structural schematic view of the spraying mechanism of the present application, Figure 4 is a structural sectional view of the A-A line of the present application, Figure 3 Figure 5 is a structural schematic view of a bevel gear of the present application.

[0021] ​​The utility model provides a kind of electroplating line waste gas tower top spraying system, including inlet pipe 101, water tank 102, float ball 103, flow circulating pump 104, outlet pipe 105, installation box 106, servo motor 107, connecting pipe 108, water guide 109, pipe body 110, shower head 111, shaft 112, half bevel gear 113, connecting pipe 108, first bevel gear 115 and second bevel gear 116, the aforementioned scheme solves the problem that staff needs to enter tower to work when cleaning waste gas recovery tower, resulting in heavy work intensity.

[0022] For this specific implementation, the inlet pipe 101 is fixedly connected with the water tank 102 and located at one end of the water tank 102. The float ball 103 is arranged inside the water tank 102. The flow circulating pump 104 is fixedly connected with the water tank 102 and located at one end of the water tank 102. The outlet pipe 105 is fixedly connected with the output end of the flow circulating pump 104. The connecting assembly is fixedly connected with the outlet pipe 105 and located at one end of the outlet pipe 105. The spray pipe, the servo motor 107, the driving component, and the rotating structure are arranged on the installation box 106 respectively. The driving component is fixedly connected with the output end of the servo motor 107. The rotating structure is rotatably connected with the driving component and located at one end of the driving component. One end of the spray pipe is fixedly connected with the rotating structure and located at one end of the rotating structure. The other end of the spray pipe is rotatably connected with the connecting assembly and located at one end of the connecting assembly. Five spraying mechanisms are arranged at the top ends of the five waste gas recovery towers. Water is added to the water tank 102 through the inlet pipe 101. Then, the water in the water tank 102 is transported to the outlet pipe 105 through the flow circulating pump 104. The water is transported to the connecting assembly through the outlet pipe 105. The connecting assembly sprays water into the waste gas recovery tower through the spray pipe. At the same time, the servo motor 107 drives the driving component to rotate. The driving component drives the rotating structure to rotate. The rotating structure drives the spray pipe to rotate back and forth on the installation box 106 and the connecting assembly.

[0023] The connecting assembly includes the connecting pipe 108 and the water guide 109. The connecting pipe 108 is fixedly connected with the water guide 109 and located at one end of the water guide 109. The connecting pipe 108 is installed on the water guide 109.

[0024] Secondly, the spraying pipe comprises a pipe body 110 and a plurality of spray heads 111, the pipe body 110 is rotationally connected with the water guide 109 and located at one end of the water guide 109, the plurality of spray heads 111 are fixedly connected with the pipe body 110 and uniformly arranged at one end of the pipe body 110, and the plurality of spray heads 111 are installed on the water guide 109 through the pipe body 110.

[0025] Meanwhile, the driving component comprises a rotating shaft 112 and a half bevel gear 113, the rotating shaft 112 is fixedly connected with an output end of the servo motor 107, the half bevel gear 113 is fixedly connected with the rotating shaft 112 and located at one end of the rotating shaft 112, the half bevel gear 113 has only half a circle of gear teeth, and the servo motor 107 drives the rotating shaft 112 to rotate, and the rotating shaft 112 drives the half bevel gear 113 to rotate.

[0026] In addition, the rotating structure comprises a connecting rod 114, a first bevel gear 115 and a second bevel gear 116, the first bevel gear 115 and the second bevel gear 116 are both fixedly connected with the connecting rod 114 and symmetrically arranged at one end of the connecting rod 114, the connecting rod 114 is fixedly connected with the pipe body 110 and located at one end of the pipe body 110, and the first bevel gear 115 and the second bevel gear 116 are both matched with the half bevel gear 113, when the half bevel gear 113 meshes with the first bevel gear 115, the half bevel gear 113 drives the first bevel gear 115 to rotate clockwise, the first bevel gear 115 drives the pipe body 110 to rotate clockwise through the connecting rod 114, when the half bevel gear 113 meshes with the second bevel gear 116, the half bevel gear 113 drives the second bevel gear 116 to rotate counterclockwise, and the first bevel gear 115 drives the pipe body 110 to rotate counterclockwise through the connecting rod 114.

[0027] The water tank 102 is provided with a water inlet pipe 101, a water outlet pipe 105, a water circulation pump 104, a float ball 103, a servo motor 107, a rotating shaft 112, a half bevel gear 113, a connecting rod 114, a first bevel gear 115, a second bevel gear 116, a pipe body 110, a connecting pipe 108, a water guide 109, a mounting box 106 and a plurality of spray heads 111.

[0028] The above disclosed is only a preferred embodiment of the utility model, of course, cannot with this to limit the utility model right range, the person skilled in the art can understand that the whole or part of the processes of the above-mentioned embodiment is implemented, and the equivalent changes made according to the utility model claim still belong to the range covered by the utility model.

Claims

1. An electroplating line waste gas tower top spraying system comprising a water inlet pipe, a water tank, a floating ball, a flow circulating pump and a water outlet pipe, the water inlet pipe is fixedly connected with the water tank and located at one end of the water tank, the floating ball is arranged in the water tank, the flow circulating pump is fixedly connected with the water tank and located at one end of the water tank, and the water outlet pipe is fixedly connected with the output end of the flow circulating pump, characterized in that, it further comprises five spraying mechanisms, each of which comprises a connecting assembly, a spraying pipe, a mounting box, a servo motor, a driving part and a rotating structure, the connecting assembly is fixedly connected with the water outlet pipe and located at one end of the water outlet pipe, the spraying pipe, the servo motor, the driving part and the rotating structure are arranged on the mounting box respectively, the driving part is fixedly connected with the output end of the servo motor, the rotating structure is rotationally connected with the driving part and located at one end of the driving part, one end of the spraying pipe is fixedly connected with the rotating structure and located at one end of the rotating structure, and the other end of the spraying pipe is rotationally connected with the connecting assembly and located at one end of the connecting assembly.

2. The electroplating line waste gas tower top spraying system according to claim 1, characterized in that, the connecting assembly comprises a connecting pipe and a water guide, and the connecting pipe is fixedly connected with the water guide and located at one end of the water guide.

3. The electroplating line waste gas tower top spraying system according to claim 2, characterized in that, the spraying pipe comprises a pipe body and a plurality of spray heads, the pipe body is rotationally connected with the water guide and located at one end of the water guide, and the plurality of spray heads are fixedly connected with the pipe body and uniformly arranged at one end of the pipe body.

4. The electroplating line waste gas tower top spraying system according to claim 3, characterized in that, the driving part comprises a rotating shaft and a half bevel gear, the rotating shaft is fixedly connected with the output end of the servo motor, and the half bevel gear is fixedly connected with the rotating shaft and located at one end of the rotating shaft.

5. The electroplating line waste gas tower top spraying system according to claim 4, characterized in that, the rotating structure comprises a connecting rod, a first bevel gear and a second bevel gear, the first bevel gear and the second bevel gear are both fixedly connected with the connecting rod and symmetrically arranged at one end of the connecting rod, the connecting rod is fixedly connected with the pipe body and located at one end of the pipe body, and the first bevel gear and the second bevel gear are both matched with the half bevel gear.