Reaction kettle with lifting device
By introducing a lifting device and a stirring assembly into the reactor, the problem of solid material accumulation at the bottom of the reactor was solved, enabling efficient solid-liquid reaction and improving the reactor's working efficiency and mixing uniformity.
Patent Information
- Application Number
- CN202520044872.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-08
AI Technical Summary
When existing reactors handle solid-liquid reactions, solid materials tend to accumulate at the bottom of the vessel, making it difficult to drive the stirring device and resulting in low working efficiency.
A lifting device, including a lifting motor, a guide tube, and an auger, is used to lift solid materials from the bottom of the vessel into the liquid by rotating the auger. Combined with a stirring assembly and a guide plate, this ensures that the solid materials are in full contact with the liquid.
It improves the speed and efficiency of solid-liquid reactions, ensures uniform mixing of solid materials and liquids, and enhances the working efficiency of the reactor.
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Figure CN223683544U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of reaction kettles, in particular to a reaction kettle with a lifting device. BACKGROUND
[0002] A reaction kettle is a device for realizing a chemical reaction process, which is widely used in the fields of chemical industry, pharmaceutical industry, etc. It can realize liquid reaction process and multiphase reaction process such as liquid-liquid, gas-liquid, liquid-solid, and gas-liquid-solid. The design and manufacture of the reaction kettle need to be based on relevant technical standards to ensure that it can meet the process requirements of heating, evaporation, cooling, and low-speed mixing reaction functions.
[0003] When the reaction kettle involves solid participation, the density of the solid is greater than that of the liquid, which easily causes the solid to always be on the bottom wall of the reaction kettle, resulting in the inability of the fixed side abutting the bottom wall of the reaction kettle to contact the liquid. Moreover, the stirring device in the reaction kettle is difficult to drive the solid to separate from the bottom wall of the reaction kettle, and the working efficiency of the reaction kettle in processing solid-liquid reaction is not high. CONTENT OF THE UTILITY MODEL
[0004] In order to improve the working efficiency of the reaction kettle in processing solid-liquid reaction, the present application provides a reaction kettle with a lifting device.
[0005] The present application provides a reaction kettle with a lifting device, which adopts the following technical solution:
[0006] The reaction kettle with a lifting device comprises a kettle body and a lifting assembly. The lifting assembly comprises a lifting motor, a guide pipe, and an auger. The guide pipe is coaxially arranged with the kettle body. One end of the guide pipe is arranged on the inner bottom wall of the kettle body. The guide pipe is provided with a through hole for the material to enter. The auger is coaxially arranged with the guide pipe. The auger is rotationally connected in the kettle body. The lifting motor is used to drive the rotation of the auger.
[0007] By adopting the above technical solution, when the solid and liquid materials are reacted, the solid materials will accumulate on the inner bottom wall of the kettle body under the action of gravity. The solid materials enter the guide pipe through the through hole. The lifting motor drives the rotation of the auger. The auger drives the solid materials to lift along the length direction of the guide pipe until the solid materials separate from the upper end surface of the guide pipe. At this time, the solid materials re-enter the liquid materials. At this time, the circumferential side of the solid materials is in contact with the liquid materials, which accelerates the reaction speed and improves the working efficiency of the reaction kettle.
[0008] Optionally, the outer side wall of the guide pipe is provided with a guide plate. The guide plate extends circumferentially along the outer side wall of the guide pipe. The height of the guide plate gradually decreases away from the guide pipe.
[0009] By adopting the technical scheme, the solid material falls from the upper end surface of the guide pipe to the outside of the guide pipe, contacts the guide plate, and slides along the inclined direction of the guide plate, so that the solid material falls without adhering to the outer side wall of the guide pipe, thereby better contacting the liquid material and improving the reaction speed of the material.
[0010] Optionally, the kettle body is provided with a stirring assembly, the stirring assembly comprises a mounting disc, a stirring blade and a connecting rod, the stirring blade is sleeved on the outer side wall of the guide pipe, the mounting disc is coaxially arranged on the guide pipe, the mounting disc is arranged on the output shaft of the lifting motor, one end of the connecting rod is arranged on the mounting disc, and the other end of the connecting rod is arranged on the stirring blade.
[0011] By adopting the technical scheme, the stirring assembly is used to stir the liquid in the kettle body, so that the liquid in the kettle body is more uniformly mixed with the solid, and the lifting motor drives the mounting disc to rotate through the lifting assembly, the mounting disc drives the stirring blade to rotate through the connecting rod, without the need for an additional power source, which meets the green environmental protection concept.
[0012] Optionally, the outer side wall of the guide pipe is provided with an annular groove, the annular groove is in a wave shape, the stirring blade is provided with a matching rod, the matching rod is located in the annular groove, and the connecting rod comprises a sliding rod and a sleeve.
[0013] By adopting the technical scheme, the wave-shaped annular groove cooperates with the matching rod on the stirring blade to achieve the effect of up-and-down sliding of the stirring blade during rotation, thereby improving the stirring range of the stirring blade, and the connecting rod comprises a sliding rod and a sleeve, and the sliding rod is slidably connected to the sleeve, which is reasonable in structure.
[0014] Optionally, the matching rod is rotatably connected with a roller, and the roller abuts against the inner side wall of the annular groove.
[0015] By adopting the technical scheme, the roller is located in the annular groove, and the matching rod moves in the annular groove through the roller during rotation of the stirring blade, so that the roller reduces the friction with the annular groove and reduces the output torque required by the lifting motor.
[0016] Optionally, the guide plate is provided with a scraper, and the scraper abuts against the inner side wall of the kettle body.
[0017] By adopting the technical scheme, part of the solid material is in a powder form, the powder-shaped material is easy to adhere to the inner side wall of the kettle body, the scraper is used to scrape off the material adhering to the inner side wall of the kettle body, and the utilization rate of the powder-shaped material is improved.
[0018] Optionally, the stirring blade is provided with a through hole.
[0019] By adopting the technical scheme, the through hole is used for liquid material flow, the flow speed of the liquid material contacted by the stirring blade is changed, the turbulent flow of the liquid material in the kettle body is facilitated, and the reaction speed of the material is improved.
[0020] Optionally, the kettle body is provided with an observation window for facilitating observation of the inside.
[0021] By adopting the technical scheme, the observation window facilitates observation of the reaction requirement in the kettle body by the staff.
[0022] To sum up, the application has at least one of the following beneficial technical effects:
[0023] 1. The lifting assembly is used for lifting the solid material in the kettle body, the solid material falls from the upper end surface of the guide pipe, and the solid material is fully contacted with the liquid material during the falling process, and the reaction is sufficient;
[0024] 2. The stirring assembly is used for stirring the liquid material, and the uniformity of the liquid material is improved;
[0025] 3. The ring groove is matched with the upper matching rod of the stirring blade, so that the stirring blade moves up and down during rotation, and the stirring range of the stirring blade is improved. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a structural schematic view of a reaction kettle with a lifting device.
[0027] Figure 2 is Figure 1 is a sectional view of the kettle body in the kettle body, and is used to show the lifting assembly.
[0028] Figure 3 is Figure 2 is a sectional view of the stirring blade, and is used to show the ring groove of the outer wall of the homogenizing pipe.
[0029] Figure 4 is Figure 2 is a structural schematic view of the stirring blade.
[0030] The drawings show that: 1, kettle body; 2, lifting assembly; 21, lifting motor; 22, guide pipe; 221, folding pipe; 222, homogenizing pipe; 223, through hole; 224, ring groove; 23, auger; 3, stirring assembly; 31, mounting disc; 32, stirring blade; 33, connecting rod; 331, sliding rod; 332, sleeve; 34, matching rod; 35, roller; 4, observation window; 5, guide plate; 6, scraper. DETAILED DESCRIPTION
[0031] The following will be described in detail in combination with the drawings Figure 1 - the drawings Figure 4 The application will be further described in detail.
[0032] The embodiment of the present application discloses a reaction kettle with lifting device. Referring to Figure 1 and Figure 2 The reaction kettle with lifting device comprises a kettle body 1, a lifting assembly 2 and a stirring assembly 3, and an observation window 4 is arranged on the upper end surface of the kettle body 1 to facilitate observation of the internal reaction of the kettle body 1.
[0033] Referring to Figure 2 and Figure 3 The lifting assembly 2 comprises a lifting motor 21, a guide pipe 22 and an auger 23, the guide pipe 22 is arranged in the kettle body 1 and coaxially arranged with the kettle body 1, the guide pipe 22 comprises a folding pipe 221 and a homogenizing pipe 222, the folding pipe 221 is fixedly arranged on the inner bottom wall of the kettle body 1, the diameter of the folding pipe 221 gradually increases in the vertical downward direction, a plurality of through holes 223 are arranged on the side of the folding pipe 221, the plurality of through holes 223 are distributed in the circumferential direction along the axis of the folding pipe 221, the lower end of the homogenizing pipe 222 is fixedly arranged on the upper end of the folding pipe 221, the diameter of the homogenizing pipe 222 is the same as the top end of the folding pipe 221, the homogenizing pipe 222 is spaced from the inner top wall of the kettle body 1, the auger 23 is coaxially arranged with the homogenizing pipe 222, the auger 23 is rotationally connected to the upper end surface of the kettle body 1, the auger 23 abuts against the inner side wall of the homogenizing pipe 222, the length of the auger 23 is longer than the length of the guide pipe 22, the lifting motor 21 is fixedly arranged on the upper end surface of the kettle body 1, and the output shaft of the lifting motor 21 is fixedly connected to the upper end surface of the auger 23.
[0034] Referring to Figure 2 and Figure 3 The outer side wall of the homogenizing pipe 222 is fixedly provided with a guide plate 5, the guide plate 5 extends in the circumferential direction of the outer side wall of the homogenizing pipe 222, the guide plate 5 is coaxially arranged with the homogenizing pipe 222, the height of the guide plate 5 gradually decreases in the direction away from the homogenizing pipe 222, four scraper plates 6 are arranged on the guide plate 5, the four scraper plates 6 are uniformly distributed in the circumferential direction along the axis of the homogenizing pipe 222, the scraper plates 6 are fixedly arranged on the guide plate 5, and the scraper plates 6 abut against the inner side wall and the inner bottom wall of the kettle body 1.
[0035] Referring to Figure 3 and Figure 4The stirring assembly 3 comprises a mounting disc 31, a stirring blade 32 and four connecting rods 33, the outer side wall of the homogenizing pipe 222 is provided with a ring groove 224, the ring groove 224 is wavy, the stirring blade 32 is coaxially arranged with the homogenizing pipe 222, the stirring blade 32 is sleeved on the homogenizing pipe 222, the inner side wall of the stirring blade 32 is provided with four matching rods 34, the four matching rods 34 are evenly distributed along the axis of the stirring blade 32, the length direction of the matching rod 34 is parallel to the radial direction of the homogenizing pipe 222, the matching rod 34 is located in the ring groove 224, the matching rod 34 is provided with a roller 35, the roller 35 is coaxially arranged with the matching rod 34, the roller 35 is rotationally connected to the matching rod 34, the roller 35 abuts against the groove side wall of the ring groove 224, the four connecting rods 33 are evenly distributed along the axis of the stirring blade 32, the connecting rod 33 comprises a sliding rod 331 and a sleeve 332, the sleeve 332 is vertically arranged, the lower end surface of the sleeve 332 is fixedly arranged on the stirring blade 32, the sliding rod 331 is coaxially arranged with the sleeve 332, the sliding rod 331 is slidingly connected in the sleeve 332 in the vertical direction, the sliding rod penetrates through the guide plate 5, the mounting disc 31 is coaxially arranged with the homogenizing pipe 222, the mounting disc 31 is fixedly arranged on the output shaft of the lifting motor 21, the upper end surface of the sliding rod is fixedly arranged on the lower end surface of the mounting disc 31, the stirring blade 32 is evenly provided with through holes 223 for liquid circulation.
[0036] The working personnel add solid materials and liquid materials into the kettle body 1, the solid materials enter into the gathering pipe 221 through the through hole 223 when the solid materials are deposited to the bottom of the kettle body 1 under the action of gravity, the working personnel starts the lifting motor 21, the lifting motor 21 drives the auger 23 to rotate, the auger 23 lifts the solid materials and re-puts the solid materials into the liquid materials along the guide plate 5, at this time, the solid materials and the liquid materials are in full contact, the reaction is sufficient, the lifting motor 21 drives the stirring blade 32 to rotate in the lifting process, the stirring blade 32 moves up and down under the action of the ring groove 224 and the matching rod 34, and the stirring range of the stirring blade 32 is improved.
[0037] The above are the preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape and principle of the present application should be covered into the protection scope of the present application.
Claims
1. A reactor vessel with a lifting device, characterized in that: The utility model relates to a kettle body (1) and lifting assembly (2) are included, lifting assembly (2) includes lifting motor (21), guide pipe (22) and auger (23), guide pipe (22) with the coaxial arrangement of kettle body (1), one end of guide pipe (22) is arranged on the inner bottom wall of kettle body (1), and guide pipe (22) is opened with the through -hole (223) of material entering, auger (23) with the coaxial arrangement of guide pipe (22), auger (23) is rotatably connected in kettle body (1), and lifting motor (21) is used to drive auger (23) rotation.
2. The reactor vessel with lifting device according to claim 1, characterized in that: The outer side wall of the guide pipe (22) is provided with a guide plate (5), the guide plate (5) extends along the outer side wall of the guide pipe (22) in the circumferential direction, and the height of the guide plate (5) gradually decreases away from the guide pipe (22).
3. The reactor vessel with lifting device as claimed in claim 1, wherein: The kettle body (1) is provided with a stirring assembly (3), the stirring assembly (3) includes a mounting disc (31), a stirring blade (32) and a connecting rod (33), the stirring blade (32) is sleeved on the outer side wall of the guide pipe (22), the mounting disc (31) is coaxially arranged with the guide pipe (22), the mounting disc (31) is arranged on the output shaft of the lifting motor (21), one end of the connecting rod (33) is arranged on the mounting disc (31), and the other end of the connecting rod (33) is arranged on the stirring blade (32).
4. The reactor vessel with lifting device according to claim 3, characterized in that: The outer side wall of the guide pipe (22) is provided with a ring groove (224), the ring groove (224) is in a wave shape, the stirring blade (32) is provided with a matching rod (34), the matching rod (34) is located in the ring groove (224), the connecting rod (33) includes a sliding rod (331) and a sleeve (332), one end of the sliding rod (331) is arranged on the mounting disc (31), one end of the sleeve (332) is arranged on the stirring blade (32), and the sliding rod (331) is slidably connected in the sleeve (332).
5. The reactor vessel with lifting device according to claim 4, characterized in that: The matching rod (34) is rotatably connected with a roller (35), and the roller (35) abuts against the inner side wall of the ring groove (224).
6. The reactor vessel with lifting device as claimed in claim 2, characterized in that: The guide plate (5) is provided with a scraper (6), and the scraper (6) abuts against the inner side wall of the kettle body (1).
7. The reactor vessel with lifting device as claimed in claim 3, characterized in that: The stirring blade (32) is provided with a through hole (223).
8. The reactor vessel with lifting device as claimed in claim 1, characterized in that: The kettle body (1) is provided with an observation window (4) for observing the inside.