Dropping agent reaction kettle
By using a motor-driven bevel gear transmission system and water bath heating, the problems of uneven temperature and incomplete reaction in the dripping agent reactor were solved, achieving uniformity and stability in the dripping agent production process and improving product quality and efficiency.
Patent Information
- Application Number
- CN202520285020.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-21
AI Technical Summary
In existing dripping agent reactors, the temperature of raw materials near the heating source rises rapidly, while the reaction of raw materials far from the heating source is incomplete, affecting the quality consistency and production rate of the dripping agent.
The electric motor-driven bevel gear transmission system drives the rotating rod and stirring blades, combined with water bath heating to ensure temperature uniformity, and the scraper prevents material accumulation, thus achieving thorough mixing and uniform reaction.
This process ensures temperature uniformity and complete reaction during the production of dripping agents, improves product quality and production efficiency, and guarantees the stable operation of the reactor.
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Figure CN223683553U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of reaction kettle, especially relates to a flow dripping agent reaction kettle. BACKGROUND
[0002] The flow dripping agent reaction kettle is a key device for producing flow dripping agent, which provides a specific reaction environment for related chemical reactions, usually has good sealing, heating or cooling and stirring functions, can accurately control the reaction conditions, ensures the smooth synthesis of flow dripping agent through chemical reaction, mixing and other processes in the kettle, and has an important role in the field of chemical production.
[0003] Through retrieval, the patent publication number CN217120232U discloses an agricultural film flow dripping agent reaction kettle, which comprises a supporting plate, four legs are fixedly arranged at the bottom corners of the supporting plate, a kettle body is fixedly arranged on the supporting plate, a discharge port is fixedly arranged at the bottom of the kettle body, supports are fixedly arranged at the top of the supporting plate, air cylinders are fixedly arranged at the top of the supports, output ends of the air cylinders are fixedly connected with fixed plates, a motor is fixedly arranged at the bottom of the fixed plate, cross bars are fixedly arranged between adjacent legs, fixed seats are slidably arranged on one side between the cross bars, air cylinders are fixedly arranged at the top of the fixed seats, output ends of the air cylinders are fixedly connected with fixed plates, and a discharge pipe matched with the discharge port is slidably arranged on the fixed plate. UTILITY MODEL CONTENT
[0004] In order to make up for the above shortcomings, the utility model provides a flow dripping agent reaction kettle, which aims at improving the problem that in the prior art, the temperature of the part of raw materials close to the heating source rises quickly, the reaction of the raw materials far away from the heating source is insufficient, the quality consistency of the flow dripping agent is affected, and the production rate is reduced.
[0005] In order to achieve the above object, the utility model discloses the following technical scheme: a flow dripping agent reaction kettle, including the first reaction jar, the top of first reaction jar is installed with motor, the output of motor is fixedly connected with third bevel gear, the top outside of third bevel gear is fixedly connected with the top of first reaction jar, the inside installation of first reaction jar has second reaction jar, the bottom of second reaction jar is connected with the discharge pipe, the outside of discharge pipe is rotatably connected with the bottom of first reaction jar, the top left side of second reaction jar is slidably connected with the feed pipe, the inside installation of second reaction jar has stirring mechanism, and the stirring mechanism is used for the stirring of material.
[0006] Through the above technical scheme: work starts, and the third bevel gear and the first reaction jar are rotated under the drive of the motor, hot water is introduced into the second reaction jar for water bath heating, temperature uniformity is ensured, material stirring and mixing, reaction is uniform, material enters the second reaction jar through the feed pipe, and the product is discharged through the discharge pipe after completion, and the reaction kettle stably operates, and the flow dripping agent production reaction process is continuously completed.
[0007] As a further description of the above technical scheme:
[0008] The stirring mechanism includes a mounting rod, the mounting rod is installed at the right top end of the inside of the first reaction jar, a first bevel gear is rotatably connected to the left side of the mounting rod, the top of the first bevel gear is meshingly connected to the right side of the bottom of the third bevel gear, a second bevel gear is rotatably connected to the top of the second reaction jar, the right top side of the second bevel gear is meshingly connected to the left bottom side of the first bevel gear, a rotating rod is fixedly connected to the bottom of the second bevel gear, the rotating rod penetrates through the top of the second reaction jar, stirring blades are fixedly connected to the outer side of the rotating rod at the upper and lower ends, and a first scraper is fixedly connected to the right top side of the rotating rod.
[0009] Through the above technical scheme: after the motor starts, the third bevel gear rotates, is meshed with the first bevel gear, is rotated under the support of the mounting rod, the first bevel gear is meshed with the second bevel gear, drives the rotation, and then makes the rotating rod rotate, the stirring blades on the rotating rod rotate, the material in the second reaction jar is stirred, full mixing reaction is ensured, meanwhile, the scraper on the top of the rotating rod removes the material on the inner wall top of the reaction jar, prevents accumulation, guarantees the fullness and uniformity of the reaction, improves efficiency and product quality.
[0010] As a further description of the above technical scheme:
[0011] A plurality of second scrapers are fixedly connected to the bottom of the rotating rod, and mounting holes are formed in the middle front and rear ends of the stirring blades.
[0012] Through the above technical scheme: through the installation of the second scraper, material is prevented from being stuck in the inner wall of the discharge pipe.
[0013] As a further description of the above technical solutions:
[0014] The inner middle part of the discharge pipe is provided with a filter plate.
[0015] Through the above technical solutions: through the installation of the filter plate, the output material is more stable.
[0016] As a further description of the above technical solutions:
[0017] The top of the feeding pipe is provided with a top cover, and the top end middle part of the top cover is fixedly connected with a fixed short column.
[0018] Through the above technical solutions: through the installation of the top cover, avoid dirty into.
[0019] As a further description of the above technical solutions:
[0020] The outer middle part of the first reaction tank is fixedly connected with an installation plate, and the bottom of the installation plate is fixedly connected with a connecting plate.
[0021] Through the above technical solutions: through the installation of the connecting plate, the movement of the device is facilitated.
[0022] As a further description of the above technical solutions:
[0023] The middle part of the connecting plate is fixedly connected with a fixed rod.
[0024] Through the above technical solutions: through the installation of the fixed rod, the device is installed more stably.
[0025] As a further description of the above technical solutions:
[0026] The upper and lower ends of the fixed rod are fixedly connected with fixed rings.
[0027] Through the above technical solutions: through the installation of the fixed ring, the installation of the device is facilitated.
[0028] The utility model has the advantages of:
[0029] 1、The utility model discloses a reaction kettle, which comprises a first reaction tank, a second reaction tank, a third bevel gear, a first bevel gear, a motor, a feeding pipe and a discharge pipe.
[0030] 2、The utility model discloses, after the motor starts, third bevel gear rotates, with first bevel gear engages, make it rotate under the support of mounting rod, first bevel gear and second bevel gear engage, drive its rotation, further make rotating rod rotate, the stirring vane on rotating rod rotates with it, the material in the second reaction kettle is stirred, ensure full mixing reaction, simultaneously, the scraper on rotating rod top removes the material on the top of reaction kettle inner wall, prevent the accumulation, guarantee the fullness and uniformity of reaction, improve efficiency and product quality. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 A three-dimensional view of a flow dripping agent reaction kettle is provided for the utility model;
[0032] Figure 2 A front view of a flow dripping agent reaction kettle is provided for the utility model;
[0033] Figure 3 A top view of a flow dripping agent reaction kettle is provided for the utility model;
[0034] Figure 4 A partial structure sectional view of a flow dripping agent reaction kettle is provided for the utility model;
[0035] Figure 5 A partial structure schematic view of a flow dripping agent reaction kettle is provided for the utility model.
[0036] Legend:
[0037] 1, first reaction kettle;2, stirring mechanism;201, first bevel gear;202, second bevel gear;203, rotating rod;204, stirring vane;205, first scraper;206, mounting rod;3, fixed ring;4, third bevel gear;5, motor;6, fixed rod;7, mounting plate;8, discharge pipe;9, feed pipe;10, top cover;11, fixed stub;12, filter plate;13, connecting plate;14, second reaction kettle;15, mounting hole;16, second scraper. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0039] Reference Figure 1 , Figure 2 and Figure 4The utility model provides an embodiment: a flow drop agent reaction kettle, first reaction jar 1 is installed with motor 5 on the top, the output fixedly connected with third bevel gear 4 of motor 5, through the installation of motor 5, give subsequent process with power, the top outside of third bevel gear 4 is fixedly connected with the top of first reaction jar 1, the inside installation of first reaction jar 1 has second reaction jar 14, and the bottom of second reaction jar 14 is connected with discharge pipe 8, and the outside of discharge pipe 8 is rotatably connected with the bottom of first reaction jar 1, and the top left side of second reaction jar 14 is slidably connected with feed pipe 9, and the inside installation of second reaction jar 14 has stirring mechanism 2, and stirring mechanism 2 is used for the stirring of material, and the top of feed pipe 9 is provided with top cover 10, and the top end middle part of top cover 10 is fixedly connected with fixed short column 11,
[0040] Specifically, when working, first need to start motor 5, the output of motor 5 will drive third bevel gear 4 to start rotating, along with the rotation of third bevel gear 4, first reaction jar 1 also will start to rotate, realizes the stirring mixing of the material in second reaction jar 14, through this stirring mixing, can ensure that the material in the tank reacts more evenly, at the same time, hot water is introduced between the aperture of first reaction jar 1 and second reaction jar 14, and the water bath heating is carried out to second reaction jar 14, and the water bath heating mode can ensure that the reaction system is heated evenly, effectively avoids the situation of local overheating or overcooling, thereby helping the whole reaction to proceed smoothly under stable temperature conditions, and the material enters second reaction jar 14 through feed pipe 9, and starts its reaction process, and when the reaction is completed, the product is discharged through discharge pipe 8, and the bottom of discharge pipe 8 and first reaction jar 1 is rotatably connected, so that even in the case of second reaction jar 14 rotation, discharge pipe 8 can normally carry out the discharge work, and feed pipe 9 and the top left side of second reaction jar 14 are slidably connected, so that even when first reaction jar 1 rotates, feed pipe 9 can maintain stable feeding state, and will not cause the problem of feeding interruption due to the rotation of the tank body, through the above procedure, the whole reaction kettle can stably run, and continuously complete the production reaction process of flow drop agent.
[0041] Reference Figure 1 , Figure 3 and Figure 5The stirring mechanism 2 comprises a mounting rod 206 installed at the right top end of the inside of the first reaction tank 1, a first bevel gear 201 rotatably connected to the left side of the mounting rod 206, the top of the first bevel gear 201 being meshingly connected to the bottom right side of the third bevel gear 4, a second bevel gear 202 rotatably connected to the top of the second reaction tank 14, the top right side of the second bevel gear 202 being meshingly connected to the bottom left side of the first bevel gear 201, a rotating rod 203 fixedly connected to the bottom of the second bevel gear 202, the rotating rod 203 being rotatable through meshing transmission of the first bevel gear 201 and the second bevel gear 202, the bottom of the rotating rod 203 penetrating through the top of the second reaction tank 14, stirring blades 204 fixedly connected to the outer side of the rotating rod 203 at the upper and lower ends, a first scraper 205 fixedly connected to the top right side of the rotating rod 203, and a plurality of second scrapers 16 equidistantly fixedly connected to the bottom of the rotating rod 203, the middle front and back ends of the stirring blades 204 being provided with mounting holes 15, and a filter plate 12 being mounted to the middle of the inner side of the discharge pipe 8, so that the reacted material is more stable and the production quality is improved.
[0042] Specifically, when the motor 5 starts and begins to operate, it drives the third bevel gear 4 to start rotating, and since the third bevel gear 4 and the first bevel gear 201 are in precise meshing relationship, the first bevel gear 201 also starts to rotate. In order to ensure that the first bevel gear 201 can stably rotate, it is installed on the left side of the mounting rod 206, which can provide the necessary support force. At the same time, the first bevel gear 201 and the second bevel gear 202 are also in meshing state, so when the first bevel gear 201 rotates, the second bevel gear 202 will also be driven to rotate. The rotation of the second bevel gear 202 is further transmitted to the rotating rod 203, so that the rotating rod 203 also starts to rotate. The upper and lower ends of the rotating rod 203 are provided with stirring blades 204, which move with the rotation of the rotating rod 203 to effectively stir the material in the second reaction tank 14. This stirring action ensures that the material can be fully mixed and reacted to achieve the desired change. In addition, the top of the rotating rod 203 is also provided with a first scraper 205, which moves with the rotation of the rotating rod 203 to scrape and remove the material attached to the inner wall of the second reaction tank 14. Through the above process, the material is prevented from accumulating on the inner wall of the reaction tank, ensuring smooth reaction process, improving the fullness and uniformity of the reaction, and helping to improve the overall reaction efficiency and the quality of the final product.
[0043] Referring to Figure 1 , Figure 2 and Figure 3The middle part of the outer side of the first reaction tank 1 is fixedly connected with an installation plate 7 at equal intervals, the bottom of the installation plate 7 is fixedly connected with a connecting plate 13, the middle part of the connecting plate 13 is fixedly connected with a fixing rod 6, and the upper and lower ends of the fixing rod 6 are fixedly connected with fixing rings 3;
[0044] Specifically, the installation of the connecting plate 13 makes the fixing rod 6 more stable, and the installation of the fixing rings 3 makes the device more stable.
[0045] Working principle: when working, the motor 5 is started first, the output end of the motor 5 drives the third bevel gear 4 to rotate, so that the first reaction tank 1 rotates, thereby realizing the stirring and mixing effect of the materials in the tank, and ensuring that the materials are uniformly reacted, at the same time, hot water is introduced from the gap between the first reaction tank 1 and the second reaction tank 14, the second reaction tank 14 is heated by water bath, so that the reaction system is uniformly heated, local overheating or overcooling is avoided, and the reaction is carried out under stable temperature conditions, the materials enter the second reaction tank 14 from the feeding pipe 9, after the reaction is completed, the product is discharged through the discharge pipe 8, the discharge pipe 8 is rotatably connected with the bottom of the first reaction tank 1, so that the discharge pipe 8 can normally discharge materials under the condition that the second reaction tank 14 rotates, and the feeding pipe 9 is slidably connected with the top left side of the second reaction tank 14, so that the feeding pipe 9 can maintain a stable feeding state when the first reaction tank 1 rotates, and the problem of feeding interruption caused by the rotation of the tank body is avoided, so that the whole reaction kettle can stably operate and continuously complete the production reaction process of the flow dropping agent.
[0046] When the motor 5 is started to drive the third bevel gear 4 to rotate, the first bevel gear 201 is driven to rotate under the support of the mounting rod 206 due to the meshing of the third bevel gear 4 and the first bevel gear 201, the first bevel gear 201 is meshed with the second bevel gear 202, thereby driving the second bevel gear 202 to rotate, and further driving the rotating rod 203 to rotate, the stirring blades 204 at the upper and lower ends of the rotating rod 203 rotate with the rotating rod 203, so that the materials in the second reaction tank 14 are stirred and mixed, at the same time, the first scraper 205 at the top of the rotating rod 203 rotates with the rotating rod 203, and the materials attached to the inner wall of the second reaction tank 14 are scraped off, so that the materials are prevented from accumulating, the reaction is ensured to be sufficient and uniform, and the reaction efficiency and product quality are improved.
[0047] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement for some technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A flow droplet reactor comprising a first reaction tank (1), characterized in that: The top of the first reaction tank (1) is provided with a motor (5), the output end of the motor (5) is fixedly connected with a third bevel gear (4), the top outer side of the third bevel gear (4) is fixedly connected with the top of the first reaction tank (1), the inside of the first reaction tank (1) is provided with a second reaction tank (14), the bottom of the second reaction tank (14) is communicated with a discharge pipe (8), the outer side of the discharge pipe (8) is rotatably connected with the bottom of the first reaction tank (1), the top left side of the second reaction tank (14) is slidably connected with a feeding pipe (9), the inside of the second reaction tank (14) is provided with a stirring mechanism (2), and the stirring mechanism (2) is used for stirring materials.
2. The streamer droplet reactor of claim 1, wherein: The stirring mechanism (2) comprises an installation rod (206), the installation rod (206) is installed at the inside right top end of the first reaction tank (1), the left side of the installation rod (206) is rotatably connected with a first bevel gear (201), the top of the first bevel gear (201) is meshedly connected with the bottom right side of the third bevel gear (4), the top of the second reaction tank (14) is rotatably connected with a second bevel gear (202), the top right side of the second bevel gear (202) is meshedly connected with the bottom left side of the first bevel gear (201), the bottom of the second bevel gear (202) is fixedly connected with a rotating rod (203), the bottom of the rotating rod (203) penetrates through the top of the second reaction tank (14), the outer side of the rotating rod (203) is fixedly connected with stirring blades (204) at the upper and lower ends, and the top right side of the rotating rod (203) is fixedly connected with a first scraper (205).
3. The streamer droplet reactor of claim 2, wherein: A plurality of second scrapers (16) are fixedly connected with the bottom of the rotating rod (203) at equal intervals, and installation holes (15) are formed in the middle front and rear ends of the stirring blades (204).
4. The streamer droplet reactor of claim 1, wherein: The inside middle part of the discharge pipe (8) is provided with a filter plate (12).
5. The streamer droplet reactor of claim 1, wherein: The top of the feeding pipe (9) is provided with a top cover (10), and the top end middle part of the top cover (10) is fixedly connected with a fixed stub (11).
6. The streamer droplet reactor of claim 1, wherein: The middle part of the connecting plate (13) is fixedly connected with a fixed rod (6).
7. A streamer droplet reactor according to claim 6, wherein: The upper and lower ends of the fixed rod (6) are fixedly connected with fixed rings (3).
8. The streamer droplet reactor of claim 7, wherein:
Citation Information
Patent Citations
Agricultural film dripping agent reaction kettle
CN217120232U