Intelligent detecting and sorting device for small hardware

By designing the fixed box, collection funnel, and adjustable collection trough structure of the intelligent detection device, the positioning and buffering problems in the hardware detection device are solved, realizing the precise positioning and buffering sorting of hardware parts, and improving the applicability and service life of the device.

CN223684016UActive Publication Date: 2025-12-19DONGGUAN GAOSHI HARDWARE CO LTD
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Patent Information

Application Number
CN202423255779.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-12-19
Estimated Expiration
2034-12-28

AI Technical Summary

Technical Problem

Existing hardware inspection devices lack positioning functions, the waste bin position is not fixed, making it impossible to effectively locate hardware parts, and they also lack buffering functions, which makes the waste bin easy to damage.

Method used

An intelligent detection device was designed, comprising a first conveying mechanism, a second conveying mechanism, a feeding mechanism, a camera, and a rotating electromagnet. Combined with a fixed box, a collection funnel, a collection trough, a buffer pad, and an adjustable collection trough structure, it enables precise positioning and buffered sorting of hardware parts.

Benefits of technology

It achieves precise positioning and buffer sorting of hardware parts, improves the applicability and service life of the device, and is simple and convenient to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The intelligent detecting and sorting device comprises a first conveying mechanism, a second conveying mechanism, a feeding mechanism, a camera and a rotary electromagnet, the feeding mechanism is arranged on one side of the first conveying mechanism, the camera is arranged on the upper side of the first conveying mechanism, and the rotary electromagnet is arranged on the upper side of the second conveying mechanism. A second conveying mechanism is arranged on the side, away from the feeding device, of the first conveying mechanism, a baffle is arranged between the second conveying mechanism and the first conveying mechanism, a rotary electromagnet is arranged between the baffle and the first conveying mechanism, a fixing box is arranged on the lower side of the baffle, and the front side and the top of the fixing box are open. According to the intelligent detecting and sorting device for the small hardware, when the collecting tank is installed, only the collecting tank needs to be moved through the handle, then the collecting tank is clamped and fixed between the extrusion plate and the movable plate through the elasticity of the compression spring, and operation is easy, convenient and fast.
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Description

TECHNICAL FIELD

[0001] The utility model relates to hardware technical field, concretely is a kind of intelligent detection and sorting device for small hardware. BACKGROUND

[0002] Hardware is the tool that gold, silver, copper, iron, tin and other metals are obtained by processing, casting, used to fix things, process things, decorate etc.

[0003] Chinese patent application No.2013203565067 discloses a hardware appearance automatic detection device, belonging to appearance detection device technical field.The device includes first conveying device, second conveying device, feeding device, main control unit, image processing unit and reversing device between first conveying device and second conveying device;The reversing device includes rotating electromagnet and baffle, one end of the baffle is connected with the rotating shaft of rotating electromagnet;The top of first conveying device is provided with a camera;The lower part of reversing device is provided with a waste box.The utility model can automatically detect the appearance and size of hardware, and remove unqualified products from conveying device, saving manpower.

[0004] The above disclosed patent does not have positioning function, and cannot position and fix the position of waste box, so that unqualified hardware cannot fall into waste box, and the original waste box does not have buffering function, so that unqualified hardware directly falls into waste box, and waste box is easy to be damaged after long time use. UTILITY MODEL CONTENT

[0005] The technical problem solved by the utility model is to overcome the defects of prior art, and provide an intelligent detection and sorting device for small hardware.

[0006] To achieve the above purpose, the utility model provides the following technical scheme:

[0007] The utility model provides a kind of intelligent detection and sorting device for small hardware, including first conveying mechanism, second conveying mechanism, feeding mechanism, camera and rotary electromagnet, the feeding mechanism is arranged on the side of first conveying mechanism, the camera is arranged on the upper side of first conveying mechanism, the second conveying mechanism is arranged on the side of first conveying mechanism away from feeding device, the baffle is arranged between second conveying mechanism and first conveying mechanism, the baffle is arranged between first conveying mechanism, and rotary electromagnet is arranged between the baffle, the fixed box is arranged in the lower side of baffle, the front side and top of fixed box are open, the inner chamber top of fixed box is fixedly connected with collection hopper, the lower of collection hopper is equipped with collection groove, the inner chamber bottom of collection groove is fixedly connected with buffer pad, the rear side of collection groove is equipped with extrusion plate, the rear side of extrusion plate is fixedly connected with two movable rods, the outer side edge of movable rod is movably equipped with compression spring, movable rod rear end is movably penetrated through the rear side of fixed box, and limit board is fixedly connected, the front side of collection groove is equipped with movable plate near bottom, the bottom of fixed box is equipped with slot, the bottom of movable plate is movably penetrated through slot, screw hole is formed in movable plate, and screw rod is penetrated in the inner chamber of screw hole, and the front end of screw rod is fixedly connected with hand wheel.

[0008] Preferably, the front side of the compression spring is fixedly connected with the extrusion plate, and the rear side of the compression spring is fixedly connected with the inner chamber rear side of the fixed box.

[0009] Preferably, the front side of the collection groove is fixedly connected with the handle, the rear side of the collection groove is mutually attached with the extrusion plate, and the front side of the collection groove is mutually attached with the movable plate.

[0010] Preferably, the bottom of the fixed box is fixedly connected with the fixed plate near the front and rear sides, the screw rod is penetrated through the adjacent fixed plate, the screw rod and the fixed plate are rotationally connected, and the screw rod and the screw hole are threadedly connected.

[0011] Preferably, the bottom opening of the collection hopper is smaller than the top opening of the collection groove.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] 1、The utility model discloses a kind of intelligent detection and sorting device for small hardware, when the device installation collection groove, just by handle moves collection groove, then by the elasticity of compression spring is clamped and fixed in extrusion plate and movable plate between collection groove, it is simple and convenient to operate;

[0014] 2, The utility model discloses a kind of intelligent detection and sorting device for small hardware, the distance between the movable plate and extrusion plate can be adjusted by rotating hand wheel, so that the device can use different width collection groove, when adjusting movable plate position, by rotating screw rod of hand wheel, movable plate moves relative to screw rod under the action of thread, to adjust the distance between movable plate and extrusion plate, so that the device can use different width collection groove, greatly improve the scope of application of the device. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is front view perspective drawing of the utility model;

[0016] Figure 2 It is front view perspective drawing of the utility model component fixing box;

[0017] Figure 3 It is bottom view perspective drawing of the utility model component fixing box;

[0018] Figure 4 It is sectional view perspective drawing of the utility model component fixing box;

[0019] Figure 5 It is bottom view perspective drawing of the utility model; Figure 4

[0020] Figure 6 It is front view perspective drawing of the utility model component collecting hopper;

[0021] Figure 7 It is front view perspective drawing of the utility model component extrusion plate;

[0022] Figure 8 It is right view sectional view of the utility model component collection groove.

[0023] Marked number in drawing: 1, first conveying mechanism;2, second conveying mechanism;3, feeding mechanism;4, camera;5, rotating electromagnet;6, fixed box;7, collecting hopper;8, collection groove;9, extrusion plate;10, compression spring;11, movable rod;12, limit plate;13, movable plate;14, slot;15, screw hole;16, screw rod;17, fixed plate;18, hand wheel;19, handle;20, buffer pad. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model. ​

[0025] Referring to Figures 1-8 The utility model provides a technical scheme:

[0026] A kind of for small hardware's intelligent detection and sorting device, including first conveying mechanism 1, second conveying mechanism 2, feeding mechanism 3, camera 4 and rotary electromagnet 5, first conveying mechanism 1 side is provided with feeding mechanism 3, first conveying mechanism 1 upper side is provided with camera 4, first conveying mechanism 1 is away from the side of feeding device and is provided with second conveying mechanism 2, baffle is arranged between second conveying mechanism 2 and first conveying mechanism 1, rotary electromagnet 5 is arranged between baffle and first conveying mechanism 1, baffle lower side is provided with fixed box 6, the front side and top of fixed box 6 are all open settings, the inner chamber top of fixed box 6 is fixedly connected with material collecting hopper 7, collecting groove 8 is equipped below material collecting hopper 7, the bottom opening of material collecting hopper 7 is less than the top opening of collecting groove 8, the inner chamber bottom of collecting groove 8 is fixedly connected with buffer pad 20, the rear side of collecting groove 8 is equipped with extrusion plate 9, the rear side of extrusion plate 9 is fixedly connected with two movable rods 11, the outer side edge of movable rod 11 is movably equipped with compression spring 10, the front side of compression spring 10 is fixedly connected with extrusion plate 9, the rear side of compression spring 10 is fixedly connected with the inner chamber rear side of fixed box 6;

[0027] The rear end of movable rod 11 is movably penetrated through the rear side of fixed box 6, and is fixedly connected with limit plate 12, the front side of collecting groove 8 is equipped with movable plate 13 near the bottom, the front side of collecting groove 8 is fixedly connected with handle 19, the rear side of collecting groove 8 is mutually attached with extrusion plate 9, the front side of collecting groove 8 is mutually attached with movable plate 13, the bottom of fixed box 6 is provided with slot 14, the bottom of movable plate 13 is movably penetrated through slot 14, screw hole 15 is formed in movable plate 13, and screw rod 16 is penetrated through the inner cavity of screw hole 15, the bottom of fixed box 6 is fixedly connected with fixed plate 17 near the front and rear sides, the both ends of screw rod 16 are penetrated through adjacent fixed plate 17, screw rod 16 is rotatably connected with fixed plate 17, screw rod 16 is screw-connected with screw hole 15, and the front end of screw rod 16 is fixedly connected with rocking wheel 18.

[0028] The structure and working principle of first conveying mechanism 1, second conveying mechanism 2, feeding mechanism 3, camera 4, baffle and rotary electromagnet 5 in the utility model have been disclosed in the automatic detection device for hardware appearance of Chinese patent application No.2013203565067, and the working principle is that feeding mechanism 3 conveys hardware to first conveying mechanism 1, camera 4 photographs hardware, qualified hardware is continuously conveyed to second conveying mechanism 2, when there is unqualified hardware, rotary electromagnet 5 drives baffle to rotate, and hardware falls into fixed box 6, to complete the sorting work of hardware.

[0029] Working principle: This utility model is an intelligent detection and sorting device for small hardware parts. During use, the collection trough 8 is moved by the handle 19. The collection trough 8 is moved to the bottom of the collection funnel 7, so that the rear side of the collection trough 8 is in contact with the front side of the extrusion plate 9. Then the collection trough 8 is pushed to the rear, and the collection trough 8 pushes the extrusion plate 9. The extrusion plate 9 drives the movable rod 11 to move. At the same time, the compression spring 10 is compressed and deformed. Then the collection trough 8 is moved downward, so that the bottom of the collection trough 8 is in contact with the bottom of the inner cavity of the fixed box 6. At this time, the collection trough 8 is located on the rear side of the movable plate 13. Then the force on the collection trough 8 is released. Under the elastic action of the compression spring 10, the collection trough 8 moves forward until it is in contact with the rear side of the movable plate 13, thereby fixing the collection trough 8.

[0030] The feeding mechanism 3 transports the hardware parts to the first conveying mechanism 1. The camera 4 takes pictures of the hardware parts. Qualified hardware parts are transported to the second conveying mechanism 2 for further transport. When there are unqualified hardware parts, the rotating electromagnet 5 drives the baffle to rotate, and the hardware parts fall into the fixed box 6. The hardware parts that fall into the fixed box 6 pass through the collection funnel 7 and finally enter the collection trough 8. The buffer pad 20 cushions the hardware parts, thereby completing the sorting of hardware parts.

[0031] When it is necessary to remove the collection trough 8, move the collection trough 8 to the rear by using the handle 19. The collection trough 8 moves to the right and away from the movable plate 13. The collection trough 8 pushes the extrusion plate 9. The extrusion plate 9 drives the movable rod 11 to move. At the same time, the compression spring 10 is compressed and deformed. Then, move the collection trough 8 upward so that the collection trough 8 is away from the bottom of the inner cavity of the fixed box 6. Then, move the collection trough 8 forward so that the collection trough 8 is away from the fixed box 6. In this way, the collection trough 8 is removed, so as to facilitate the centralized processing of its internal hardware.

[0032] When installing the collection trough 8, the device can be easily and conveniently operated by simply moving the collection trough 8 with the handle 19 and then clamping and fixing the collection trough 8 between the compression plate 9 and the movable plate 13 by the elasticity of the compression spring 10.

[0033] In addition, the distance between the movable plate 13 and the extrusion plate 9 can be adjusted by rotating the rocker wheel 18, so that the device can be used with collection troughs 8 of different widths. When adjusting the position of the movable plate 13, the screw 16 is rotated by the rocker wheel 18, and the movable plate 13 moves relative to the screw 16 under the action of the thread, thereby adjusting the distance between the movable plate 13 and the extrusion plate 9. This allows the device to be used with collection troughs 8 of different widths, greatly improving the applicability of the device.

[0034] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0035] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0036] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, it can be the communication or interaction relationship between two elements, unless otherwise specifically limited. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0037] In the utility model, unless otherwise specifically defined and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.

[0038] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. Furthermore, the person skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples, without contradiction.

[0039] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and variations to the above-described embodiments within the scope of the present application.

Claims

1. An intelligent detection and sorting device for small hardware parts, comprising a first conveying mechanism (1), a second conveying mechanism (2), a feeding mechanism (3), a camera (4), and a rotary electromagnet (5), wherein the feeding mechanism (3) is provided on one side of the first conveying mechanism (1), the camera (4) is provided on the upper side of the first conveying mechanism (1), the second conveying mechanism (2) is provided on the side of the first conveying mechanism (1) away from the feeding mechanism, a baffle is provided between the second conveying mechanism (2) and the first conveying mechanism (1), a rotary electromagnet (5) is provided between the baffle and the first conveying mechanism (1), and a fixed box (6) is provided on the lower side of the baffle, characterized in that: The front side and top of the fixed box (6) are provided with openings, the inner cavity top of the fixed box (6) is fixedly connected with a material collecting funnel (7), the lower portion of the material collecting funnel (7) is provided with a collecting groove (8), the inner cavity bottom of the collecting groove (8) is fixedly connected with a buffer pad (20), the rear side of the collecting groove (8) is provided with a pressing plate (9), the rear side of the pressing plate (9) is fixedly connected with two movable rods (11), the outer side edges of the movable rods (11) are movably sleeved with compression springs (10), the rear ends of the movable rods (11) movably penetrate through the rear side of the fixed box (6) and are fixedly connected with limit plates (12), the front side of the collecting groove (8) is provided, close to the bottom, with a movable plate (13), the bottom of the fixed box (6) is provided with a slot (14), the bottom of the movable plate (13) movably penetrates through the slot (14), the movable plate (13) is provided with a screw hole (15), the screw hole (15) is provided with a lead screw (16) penetrating through the inner cavity, and the front end of the lead screw (16) is fixedly connected with a hand wheel (18).

2. The intelligent detection and sorting device for small hardware according to claim 1, characterized in that: The front side of the compression spring (10) is fixedly connected with the pressing plate (9), and the rear side of the compression spring (10) is fixedly connected with the inner cavity rear side of the fixed box (6).

3. The intelligent detection and sorting device for small hardware according to claim 1, characterized in that: The front side of the collecting groove (8) is fixedly connected with a handle (19), the rear side of the collecting groove (8) is attached to the pressing plate (9), and the front side of the collecting groove (8) is attached to the movable plate (13).

4. The intelligent detection and sorting device for small hardware according to claim 1, characterized in that: The bottom of the fixed box (6) is fixedly connected with fixed plates (17) close to the front and rear sides, the lead screw (16) penetrates through adjacent fixed plates (17), the lead screw (16) and the fixed plates (17) are rotationally connected, and the lead screw (16) and the screw hole (15) are threadedly connected.

5. The intelligent detection and sorting device for small hardware according to claim 1, characterized in that: The bottom opening of the material collecting funnel (7) is smaller than the top opening of the collecting groove (8).