Shaping and detecting integrated tool for Z-shaped gasket
By designing an integrated tooling for Z-shaped gasket shaping and inspection, the tooling utilizes inspection slots and a stamping head to automatically inspect and shape Z-shaped gaskets, solving the problems of low inspection efficiency and insufficient accuracy in existing technologies, and achieving high-efficiency and high-precision production.
Patent Information
- Application Number
- CN202423257548.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing technologies for Z-type gaskets suffer from low detection efficiency and insufficient accuracy, requiring manual mold adjustment, which leads to poor production efficiency and quality.
An integrated tooling was designed, including a detection slot and a shaping tooling. The detection slot accurately detects the deformation of the Z-shaped gasket, and the stamping head performs automatic shaping. Combined with a limit frame and a hydraulic system, stability and efficiency are ensured.
It enables precise detection and automatic shaping of Z-shaped gaskets, improving production efficiency and processing accuracy while reducing the need for manual mold adjustment.
Smart Images

Figure CN223684226U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to door and window gasket production technical field especially relates to Z type gasket shaping detection integrated tool. BACKGROUND
[0002] Door and window gasket is installed in the door and window structure one kind of auxiliary component, mainly used for filling and supporting each part of door and window, ensure the sealing, stability and safety of door and window, the following are several common door and window gaskets: foam gasket, rubber gasket, silica gel gasket, plastic gasket, high bearing capacity special door and window gasket of PP material and glass gasket, and there is a door and window gasket in Z type, called Z type gasket.
[0003] Z type gasket adopts metal blanking, after blanking, in order to improve the gasket strength and anti embroidery ability, need to carry out heat treatment to Z type gasket, after heat treatment, Z type gasket may be deformed, at this moment, need to carry out shaping again to Z type gasket and carry out detection, ensure that the shape of Z type gasket meets the requirements, but at present, when detecting Z type gasket, whether Z type gasket is deformed is observed by naked eye, still need to adjust the die of punch according to the deformation degree of Z type gasket, this way not only reduces the detection efficiency of Z type gasket, and reduces the machining precision of door and window gasket. UTILITY MODEL CONTENTS
[0004] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide Z type gasket shaping detection integrated tool.
[0005] The technical scheme of the utility model is as follows: Z type gasket shaping detection integrated tool, including punch, the inside fixed mounting of punch has workbench, the top of workbench is provided with shaping tool, the shaping tool is provided with several sections, the inside of punch and the side of workbench place detection tool block, the top of shaping tool places Z type gasket body, Z type gasket body adopts metal blanking, the inside of detection tool block is provided with detection groove that cooperates with Z type gasket body, the inside of punch and the top of shaping tool are provided with punch head.
[0006] Through the above technical scheme, by inserting Z type gasket body into the detection groove in the detection tool block, if Z type gasket body passes through the detection groove, then can show that Z type gasket body is qualified product, if Z type gasket body cannot be inserted into the detection groove, then can judge that Z type gasket body is deformed, when Z type gasket body is detected as unqualified product, then need to place Z type gasket body on shaping tool, utilize the punch head on punch to carry out punch shaping, to ensure that the shape of Z type gasket body meets the requirements.
[0007] As a preferred implementation, the inside of the punch and the four around the detection tool block are fixedly connected with a limiting box, and the limiting box is an L-shaped structure.
[0008] By adopting the above technical scheme, the four around the detection tool block can be limited by the limiting box, and the shaking phenomenon of the detection tool block during detection can be avoided.
[0009] As a preferred implementation, the outside of the punch is fixedly installed with a controller, and the two ends of the top of the punch are fixedly installed with hydraulic cylinders.
[0010] By adopting the above technical scheme, the hydraulic cylinder can drive the punch head to stamp the Z-shaped gasket body through the extension and retraction of the piston rod of the hydraulic cylinder.
[0011] As a preferred implementation, the piston rod of the hydraulic cylinder penetrates the inside of the punch and is fixedly connected with the punch head.
[0012] By adopting the above technical scheme, the normal operation of the stamping operation is ensured.
[0013] As a preferred implementation, two collecting boxes are placed on one side of the workbench on the top of the punch, and the collecting boxes are used to load the Z-shaped gasket body that passes the detection.
[0014] By adopting the above technical scheme, the Z-shaped gasket body that passes the detection can be collected through the setting of the collecting box.
[0015] As a preferred implementation, two receiving holes are formed in the inside of the shaping tool, bolts are arranged in the inside of the receiving holes, and the shaping tool is connected with the workbench through the bolts.
[0016] By adopting the above technical scheme, the shaping tool can be installed on the workbench through the setting of the bolts, and the hiding purpose of the bolts can be achieved through the setting of the receiving holes.
[0017] As a preferred implementation, the hydraulic cylinder is electrically connected with the controller, and the limiting boxes are in contact with the outer wall of the detection tool block.
[0018] By adopting the above technical scheme, the controller controls the start and stop of the hydraulic cylinder, and the stability of the detection tool block can be ensured through the setting of the limiting box.
[0019] Compared with the prior art, the advantages and positive effects of the utility model lie in,
[0020] The utility model discloses a Z type gasket body is inserted into the detection groove in detection frock block when the staff detects Z type gasket body, if Z type gasket body passes through the detection groove, can show that Z type gasket body is the qualified product, if Z type gasket body cannot insert the detection groove, can judge that Z type gasket body deforms, and through the setting of detection frock block, can realize the accurate detection purpose of Z type gasket body, to improve the machining accuracy of Z type gasket body, when Z type gasket body is detected as unqualified product, then need to place Z type gasket body on the shaping frock, utilize the punch head on the punch press and punch shaping, to ensure that Z type gasket body shape meets the requirement, and the shaping frock is provided with several sections, and the staff can select different sections of shaping frock according to the different error of Z type gasket body, so that the staff does not need to adjust the die of punch press additionally, to improve production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0021] Fig. 1 The utility model provides Z type gasket shaping detection integrated frock's whole perspective drawing;
[0022] Fig. 2 The utility model provides Z type gasket shaping detection integrated frock's plan view;
[0023] Fig. 3 The utility model provides Z type gasket shaping detection integrated frock's shaping frock structure schematic view.
[0024] Legend: 1, punch press;2, controller;3, hydraulic cylinder;4, punch head;5, workbench;6, limit frame;7, detection frock block;8, detection groove;9, collection box;10, bolt;11, Z type gasket body;12, shaping frock;13, storage hole. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, and not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.
[0026] REFERENCE Figs. 1-3The utility model relates to a Z type gasket shaping detection integrated tool, including puncher 1, the inside fixed mounting of puncher 1 has workbench 5, the top of workbench 5 is provided with shaping tool 12, shaping tool 12 is provided with several sections, the inside of puncher 1 and the one side of workbench 5 place detection tool block 7, the top of shaping tool 12 places Z type gasket body 11, Z type gasket body 11 adopts metal blanking and forms, the inside of detection tool block 7 is opened with the detection groove 8 of Z type gasket body 11 cooperation uses, the inside of puncher 1 and the top of shaping tool 12 is provided with punch head 4, when the staff detects Z type gasket body 11, can insert Z type gasket body 11 in the detection groove 8 in detection tool block 7, if Z type gasket body 11 passes through detection groove 8, then can show that Z type gasket body 11 is qualified product, if Z type gasket body 11 can not insert detection groove 8, then can judge Z type gasket body 11 deformation, and through the setting of detection tool block 7, can realize the accurate detection purpose of Z type gasket body 11 to improve the machining precision of Z type gasket body 11, when Z type gasket body 11 is detected as unqualified product, then need to place Z type gasket body 11 on shaping tool 12, utilize the punch head 4 on puncher 1 and punch and shape, to ensure that Z type gasket body 11 shape meets the requirements, and shaping tool 12 is provided with several sections, and the staff can select different sections of shaping tool 12 according to the different error of Z type gasket body 11, so that the staff need not to additional die adjusting of puncher 1, to improve production efficiency.
[0027] Specifically, the inside of puncher 1 and the four around of detection tool block 7 are fixedly connected with limiting frame 6, the limiting frame 6 is L-shaped structure, through the setting of limiting frame 6, the four around of detection tool block 7 can be limited, avoid detection tool block 7 to occur the shaking phenomenon during detection, the outside of puncher 1 is fixedly installed with controller 2, the both ends of the top of puncher 1 are fixedly installed with hydraulic cylinder 3, through the stretching and contracting of the piston rod of hydraulic cylinder 3, Z type gasket body 11 can be punched to the punch head 4, the piston rod of hydraulic cylinder 3 passes through the inside of puncher 1 and is fixedly connected with punch head 4, the top of puncher 1 and the one side of workbench 5 place two collecting boxes 9, the collecting box 9 is used to load the Z type gasket body 11 of detection qualified, through the setting of collecting box 9, the Z type gasket body 11 of detection qualified can be collected, so as to subsequent transfer and processing of Z type gasket body 11.
[0028] Specifically, two receiving holes 13 are arranged in the inner part of the shaping tool 12, the setting of the receiving holes 13 can realize the hiding purpose of the bolt 10, avoid the hindering of the exposed bolt 10 to the stamping operation, the inner part of the receiving hole 13 is provided with the bolt 10, the shaping tool 12 and the workbench 5 are connected through the bolt 10, through the setting of the bolt 10, the shaping tool 12 can be installed on the workbench 5, and the damaged or worn shaping tool 12 can be conveniently disassembled from the workbench 5, so as to replace the individual shaping tool 12, the hydraulic cylinder 3 is electrically connected with the controller 2, the hydraulic cylinder 3 can be started and stopped through the controller 2, the limiting frame 6 is in contact with the outer wall of the detection tool block 7, and the stability of the detection tool block 7 can be ensured.
[0029] Working principle: firstly, the staff can select different sections of the shaping tool 12 according to the production model of the Z-shaped gasket body 11, and install the different sections of the shaping tool 12 on the workbench 5 by using the bolt 10, when the staff detects the Z-shaped gasket body 11, the Z-shaped gasket body 11 can be inserted into the detection groove 8 in the detection tool block 7, if the Z-shaped gasket body 11 passes through the detection groove 8, it can be indicated that the Z-shaped gasket body 11 is a qualified product, and the qualified product Z-shaped gasket body 11 can be put into the collecting box 9, if the Z-shaped gasket body 11 cannot be inserted into the detection groove 8, it can be judged that the Z-shaped gasket body 11 is deformed, when the Z-shaped gasket body 11 is detected as unqualified product, the Z-shaped gasket body 11 needs to be placed on the shaping tool 12, the hydraulic cylinder 3 is started through the controller 2, and the stamping head 4 on the stamping machine 1 is used for stamping and shaping, so as to ensure that the shape of the Z-shaped gasket body 11 meets the requirements, and the shaping tool 12 is provided with several sections, the staff can select different sections of the shaping tool 12 according to different errors of the Z-shaped gasket body 11, so that the staff does not need to additionally adjust the die of the stamping machine 1.
[0030] In the description of the utility model, it needs to be explained that, unless there is definite stipulation and limitation, the terms "installation", "setting", "connection" and the like should be understood in a broad sense, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection, can be mechanical connection, can also be electrical connection, can be direct connection, can also be indirect connection through an intermediate medium, can be the communication between two elements, for those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific situation.
[0031] The above merely describes the preferred embodiments of the present application, and is not used to limit the present application, and although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or make equivalent replacements to some technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A Z-shaped gasket shaping and detecting integrated tool, comprising a punch press (1), characterized in that: The inside of the punch (1) is fixedly provided with a workbench (5), the top of the workbench (5) is provided with a shaping tooling (12), the shaping tooling (12) is provided with several sections, the inside of the punch (1) and located on one side of the workbench (5) is placed with a detection tooling block (7), the top of the shaping tooling (12) is placed with a Z-shaped gasket body (11), the Z-shaped gasket body (11) is formed by metal blanking, the inside of the detection tooling block (7) is provided with a detection groove (8) matched with the Z-shaped gasket body (11), the inside of the punch (1) and located above the shaping tooling (12) is provided with a punch head (4).
2. The Z-gasket shaping and detecting integrated tooling of claim 1, wherein: The inside of the punch (1) and located around the detection tooling block (7) is fixedly connected with a limiting frame (6), the limiting frame (6) is L-shaped structure.
3. The Z-gasket shaping and detecting integrated tooling of claim 2, wherein: The outside of the punch (1) is fixedly provided with a controller (2), both ends of the top of the punch (1) are fixedly provided with a hydraulic cylinder (3).
4. The Z-gasket shaping and detecting integrated tooling of claim 3, wherein: The piston rod of the hydraulic cylinder (3) penetrates the inside of the punch (1) and is fixedly connected with the punch head (4).
5. The Z-gasket shaping and detecting integrated tooling of claim 1, wherein: The top of the punch (1) and located on one side of the workbench (5) is placed with two collecting boxes (9), the collecting boxes (9) are used for loading the Z-shaped gasket body (11) after detection.
6. The Z-gasket shaping and detecting integrated tooling of claim 1, wherein: The inside of the shaping tooling (12) is provided with two receiving holes (13), the inside of the receiving hole (13) is provided with a bolt (10), the shaping tooling (12) and the workbench (5) are connected through the bolt (10).
7. The Z-gasket shaping and detecting integrated tooling of claim 3, wherein: The hydraulic cylinder (3) is electrically connected with the controller (2), the limiting frame (6) is in contact with the outer wall of the detection tooling block (7).