Forming machine for metal corrugated pipe production
By combining the design of the limiting component and the pushing component, the problems of liquid resource waste and demolding in the production of corrugated pipes are solved, liquid recovery and convenient demolding are realized, and production efficiency is improved.
Patent Information
- Application Number
- CN202520234819.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-14
AI Technical Summary
In the current production of corrugated pipes, liquid resources are wasted in large quantities, and the corrugated pipes are prone to getting stuck in the mold during the molding process, making them difficult to demold.
The design employs a combination of a limiting component and a pushing component. The limiting component fixes the metal tube, while the pushing component pushes the formed corrugated tube to separate from the limiting component. Combined with the liquid supply component, liquid recovery and closed-loop environmental protection during the forming process are achieved.
It enables the recycling of liquid resources, avoids waste, simplifies the demolding process of corrugated pipes, and improves production efficiency.
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Figure CN223684392U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the corrugated pipe production technical field, specifically, and particularly relates to a forming machine for metal corrugated pipe production. BACKGROUND
[0002] Metal corrugated pipe is a wave-shaped pipe material with regular appearance, and commonly used metal corrugated pipes are carbon steel and stainless steel, and there are also steel lined plastic and aluminum ones. It is mainly used for connecting pipes and pipes, or connecting pipes and equipment in situations where it is difficult to install fixed elbows, or for small bending radius non-concentric axial transmission, or irregular turning, expansion, or absorbing thermal deformation of pipes, etc.
[0003] A metal corrugated pipe rapid forming machine is disclosed in Chinese patent CN221869905U, which relates to the field of corrugated pipe manufacturing. The metal corrugated pipe rapid forming machine comprises a high-pressure liquid delivery mechanism, a hydraulic cylinder one, a lower mold and an upper mold. Two mounting columns are fixedly installed on the top rear side of the high-pressure liquid delivery mechanism. The hydraulic cylinder one is fixedly installed at the top end of the two mounting columns. A vertical plate is fixedly installed between the hydraulic cylinder one and the high-pressure liquid delivery mechanism. The upper mold is slidably installed on the front surface of the vertical plate.
[0004] In the current corrugated pipe production, horizontal hydraulic forming machines are mainly used. Since the pipe blank is placed horizontally inside the mold cavity, there is usually a lot of liquid left in the pipe after the corrugated pipe is formed. When the worker or the robot arm takes out the corrugated pipe from the horizontal hydraulic forming machine, the liquid may splash onto the mold or the machine inside and even the ground around the machine, causing waste of liquid resources and making it difficult to recycle and reuse. In the above document, the corrugated pipe is placed vertically, and the liquid in the pipe will flow downward under the action of gravity, so as to avoid waste of liquid resources. However, the corrugated pipe is deformed from the inside out during the forming process, which makes it difficult to remove the corrugated pipe from the mold.
[0005] At present, there is no effective solution to the problems in the related art. UTILITY MODEL CONTENTS
[0006] In view of the problems in the related art, the utility model provides a forming machine for metal corrugated pipe production to overcome the above technical problems existing in the prior art.
[0007] To solve the above technical problems, the utility model is realized by the following technical scheme:
[0008] The utility model discloses a forming machine for metal bellows production, including base, the inside of base is provided with liquid supply component, the top of base is provided with limiting component and stand, the upper end fixedly connected with top plate of stand, the bottom of top plate is provided with telescopic component, the inside of limiting component is provided with push material component, the liquid supply component is used to inject liquid into metal pipe, the limiting component is used for fixing metal pipe, the push material component is used to push the metal bellows after forming and limiting component separates.
[0009] Further, the liquid supply component includes a water tank, the water tank is located inside the base, the top of the base is fixedly connected with a return pipe, the inside of the water tank is fixedly connected with a first pipeline, the inside of the base is fixedly connected with a water pump, the first pipeline is fixedly connected with the water pump, the outer surface of the water pump is fixedly connected with a second pipeline, the end of the second pipeline is fixedly connected with a hose.
[0010] Further, the limiting component includes a fixed plate, the fixed plate is fixedly connected at the top of the base, the outer surface of the fixed plate is fixedly installed with a first electric push rod, the movable end of the first electric push rod is fixedly installed with a mold, the mold has two groups.
[0011] Further, the telescopic component includes a second electric push rod, the second electric push rod is fixedly installed at the bottom of the top plate, the movable end of the second electric push rod is fixedly installed with a connecting seat, the bottom of the connecting seat is fixedly connected with a liquid injection head, the hose passes through the connecting seat and the liquid injection head and is mutually penetrated.
[0012] Further, the push material component includes a push plate, the push plate is slidably connected with the mold, the outer surface of the push plate is fixedly connected with a spring, the spring is fixedly connected with the mold, the inside of the mold is provided with a sliding slot, the top of the push plate is fixedly connected with a sliding block, the sliding block is slidably connected with the sliding slot.
[0013] Further, the outer surface of the base is threadedly connected with a bolt, the base is fixedly installed with a baffle through the bolt.
[0014] Further, the top of the base is fixedly connected with a sliding rail, the bottom of the mold is provided with a notch, the mold is slidably connected with the sliding rail through the notch.
[0015] The utility model has the advantages of the following:
[0016] 1. This utility model connects a limiting component and a pushing component. The pushing component is located inside the limiting component. When the limiting components are combined, the pushing component inside the limiting component is compressed. The limiting component and the pushing component can simultaneously limit and fix the metal tube. When the metal corrugated tube is formed, the limiting component begins to separate. At this time, the pushing component resets and pushes the metal corrugated tube to separate from the limiting component, which facilitates unloading and avoids the metal corrugated tube getting stuck in the limiting component.
[0017] 2. This utility model connects the water tank and the base. The water tank is located inside the base, and the water in the water tank is in a closed environment throughout the entire processing process, which can prevent external debris from entering the water and damaging the water pump. The baffle on the base can protect the water tank and the water pump, thus protecting them.
[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the utility model embodiments, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the external contour structure of this utility model. Figure 1 ;
[0021] Figure 2 This is a schematic diagram of the external contour structure of this utility model. Figure 2 ;
[0022] Figure 3 This is a cross-sectional view of the base structure of this utility model;
[0023] Figure 4 For the present utility model Figure 2 Enlarged schematic diagram of the structure at point A in the middle;
[0024] Figure 5 This is a cross-sectional view of the mold structure of this utility model;
[0025] Figure 6 For the present utility model Figure 5 Enlarged schematic diagram of the structure at point B.
[0026] The attached diagram lists the components represented by each number as follows:
[0027] 1, base; 2, liquid supply assembly; 201, water tank; 202, return pipe; 203, first pipeline; 204, water pump; 205, second pipeline; 206, hose; 3, limiting assembly; 301, fixed plate; 302, first electric push rod; 303, mold; 4, stand; 5, top plate; 6, telescopic assembly; 601, second electric push rod; 602, connecting seat; 603, liquid injection head; 7, pushing assembly; 701, push plate; 702, spring; 703, sliding groove; 704, sliding block; 8, bolt; 9, baffle; 10, sliding rail; 11, notch. DETAILED DESCRIPTION
[0028] The technical solutions in the utility model embodiments will be clearly and completely described below with reference to the drawings in the utility model embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0029] In the description of the utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the utility model.
[0030] Please refer to Figures 1-6 As shown in the figure, the utility model is a forming machine for metal bellows production, which comprises a base 1, the inside of the base 1 is provided with a liquid supply assembly 2, the top of the base 1 is provided with a limiting assembly 3 and a stand 4, the upper end of the stand 4 is fixedly connected with a top plate 5, the bottom of the top plate 5 is provided with a telescopic assembly 6, the inside of the limiting assembly 3 is provided with a pushing assembly 7, the liquid supply assembly 2 is used for injecting liquid into the metal pipe, the limiting assembly 3 is used for fixing the metal pipe, and the pushing assembly 7 is used for pushing the formed metal bellows away from the limiting assembly 3.
[0031] The metal pipe is placed between the limiting assemblies 3 on the base 1, the limiting assemblies 3 limit and fix the metal pipe, the pushing assembly 7 in the limiting assembly 3 is compressed, then the telescopic assembly 6 is started to make it descend and contact the metal pipe, the liquid supply assembly 2 in the base 1 is started, the liquid supply assembly 2 injects liquid into the metal pipe through the telescopic assembly 6, so that the metal pipe is deformed and fits the inner cavity of the limiting assembly 3, the liquid in the metal bellows is returned to the liquid supply assembly 2 for recycling after the metal bellows is formed, the limiting assemblies 3 move away from each other, and the pushing assembly 7 in the limiting assembly 3 pushes the metal bellows out to make it separate from the limiting assembly 3 and realize discharging.
[0032] The utility model discloses through the connection of limiting assembly 3 and pushing material subassembly 7, and pushing material subassembly 7 is located in limiting assembly 3, when limiting assembly 3 is combined, pushing material subassembly 7 in limiting assembly 3 is compressed, and limiting assembly 3 and pushing material subassembly 7 can be fixed simultaneously to the limiting of metal pipe, when the corrugated metal pipe is formed, limiting assembly 3 starts to separate, and pushing material subassembly 7 resets and can push the corrugated metal pipe and make it separate with limiting assembly 3, facilitate to carry out the blanking, avoid the corrugated metal pipe and be stuck in limiting assembly 3.
[0033] In an embodiment, for the above-mentioned liquid supply assembly 2, the liquid supply assembly 2 comprises a water tank 201, the water tank 201 is located inside the base 1, the top of the base 1 is fixedly connected with a return pipe 202, the inside of the water tank 201 is fixedly connected with a first pipeline 203, the inside of the base 1 is fixedly connected with a water pump 204, the first pipeline 203 is fixedly connected with the water pump 204, the outer surface of the water pump 204 is fixedly connected with a second pipeline 205, and the end of the second pipeline 205 is fixedly connected with a hose 206.
[0034] The metal pipe is vertically arranged and connected with the return pipe 202, the return pipe 202 can support the metal pipe, the water pump 204 is started, the water pump 204 draws out the liquid in the water tank 201 through the first pipeline 203, and the liquid is injected into the metal pipe after passing through the second pipeline 205 and the hose 206, so that the metal pipe is deformed.
[0035] In an embodiment, for the above-mentioned limiting assembly 3, the limiting assembly 3 comprises a fixed plate 301, the fixed plate 301 is fixedly connected to the top of the base 1, the outer surface of the fixed plate 301 is fixedly installed with a first electric push rod 302, the movable end of the first electric push rod 302 is fixedly installed with a mold 303, and the mold 303 has two groups.
[0036] The first electric push rod 302 is started, the movable end of the first electric push rod 302 is stretched out and pushes the mold 303 to move, so that the two groups of molds 303 are close to each other and clamp and fix the metal pipe on the return pipe 202, when the metal pipe starts to deform, the mold 303 can limit the deformation degree of the metal pipe to make it become a metal corrugated pipe.
[0037] In an embodiment, for the above-mentioned telescopic assembly 6, the telescopic assembly 6 comprises a second electric push rod 601, the second electric push rod 601 is fixedly installed at the bottom of the top plate 5, the movable end of the second electric push rod 601 is fixedly installed with a connecting seat 602, the bottom of the connecting seat 602 is fixedly connected with a liquid injection head 603, and the hose 206 penetrates through the connecting seat 602 and the liquid injection head 603.
[0038] The second electric push rod 601 is started, and the movable end of the second electric push rod 601 pushes the connecting seat 602 and the liquid injection head 603 to descend, so that the liquid injection head 603 is inserted with the metal pipe, and then the hose 206 injects liquid into the metal pipe through the liquid injection head 603 to deform the metal pipe into a metal corrugated pipe.
[0039] In one embodiment, for the above-mentioned pushing assembly 7, the pushing assembly 7 comprises a pushing plate 701, the pushing plate 701 is in sliding connection with the mold 303, the outer surface of the pushing plate 701 is fixedly connected with a spring 702, the spring 702 is fixedly connected with the mold 303, the inside of the mold 303 is provided with a sliding groove 703, the top of the pushing plate 701 is fixedly connected with a sliding block 704, and the sliding block 704 is in sliding connection with the sliding groove 703.
[0040] When the mold 303 is combined, the metal pipe in the mold 303 pushes the pushing plate 701 to move and compress the spring 702, at this time, the mold 303 and the pushing plate 701 can limit and fix the metal pipe, until the mold 303 is separated after the metal corrugated pipe is formed, the spring 702 pushes the pushing plate 701, the pushing plate 701 pushes the metal corrugated pipe to separate it from the mold 303, so as to avoid that the metal corrugated pipe is clamped in the mold 303, and the sliding block 704 on the pushing plate 701 slides in the sliding groove 703, and the sliding groove 703 can limit the moving distance of the sliding block 704 and the pushing plate 701.
[0041] In one embodiment, for the above-mentioned base 1, the outer surface of the base 1 is threadedly connected with a bolt 8, and the base 1 is fixedly installed with a baffle 9 through the bolt 8.
[0042] Rotating the bolt 8 to separate it from the base 1 can release the limiting and fixing between the baffle 9 and the base 1, so as to facilitate dismounting and taking out the water tank 201 and the water pump 204.
[0043] In one embodiment, for the above-mentioned base 1, the top of the base 1 is fixedly connected with a sliding rail 10, the bottom of the mold 303 is provided with a notch 11, and the mold 303 is in sliding connection with the sliding rail 10 through the notch 11.
[0044] The sliding rail 10 can support and guide the mold 303, so as to reduce the radial force borne by the first electric push rod 302 on the mold 303.
[0045] Through the technical scheme, 1, through the connection of the limiting assembly 3 and the pushing assembly 7, the pushing assembly 7 is located in the limiting assembly 3, when the limiting assembly 3 is combined, the pushing assembly 7 in the limiting assembly 3 is compressed, the limiting assembly 3 and the pushing assembly 7 can simultaneously limit and fix the metal pipe, when the metal corrugated pipe is formed, the limiting assembly 3 starts to separate, at this time, the pushing assembly 7 resets and can push the metal corrugated pipe to separate it from the limiting assembly 3, so as to facilitate the unloading and avoid the metal corrugated pipe being stuck in the limiting assembly 3; 2, through the connection of the water tank 201 and the base 1, the water tank 201 is located in the inside of the base 1, the water in the water tank 201 is in a closed environment during the whole processing process, so as to avoid foreign matters from entering the water to damage the water pump 204, the baffle 9 on the base 1 can protect the water tank 201 and the water pump 204, and the water tank 201 and the water pump 204 are protected.
[0046] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are contained in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0047] The above disclosed preferred embodiments of the utility model are only used to help explain the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific embodiments described. Obviously, according to the content of the present specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.
Claims
1. A forming machine for producing metal corrugated pipes, comprising a base (1), characterized in that, The base (1) is provided with a liquid supply component (2) inside. The top of the base (1) is provided with a limiting component (3) and a column (4). The upper end of the column (4) is fixedly connected to a top plate (5). The bottom of the top plate (5) is provided with a telescopic component (6). The limiting component (3) is provided with a pushing component (7) inside. The liquid supply component (2) is used to inject liquid into the metal tube. The limiting component (3) is used to fix the metal tube. The pushing component (7) is used to push the formed metal corrugated tube to separate from the limiting component (3).
2. The forming machine for producing metal corrugated pipes according to claim 1, characterized in that, The liquid supply assembly (2) includes a water tank (201) located inside the base (1). A return pipe (202) is fixedly connected to the top of the base (1). A first pipe (203) is fixedly connected inside the water tank (201). A water pump (204) is fixedly connected inside the base (1). The first pipe (203) is fixedly connected to the water pump (204). A second pipe (205) is fixedly connected to the outer surface of the water pump (204). A hose (206) is fixedly connected to the end of the second pipe (205).
3. The forming machine for producing metal corrugated pipes according to claim 2, characterized in that, The limiting component (3) includes a fixing plate (301), which is fixedly connected to the top of the base (1). A first electric push rod (302) is fixedly installed on the outer surface of the fixing plate (301). A mold (303) is fixedly installed on the movable end of the first electric push rod (302). There are two sets of molds (303).
4. The forming machine for producing metal corrugated pipes according to claim 3, characterized in that, The telescopic assembly (6) includes a second electric push rod (601), which is fixedly installed at the bottom of the top plate (5). A connecting seat (602) is fixedly installed at the movable end of the second electric push rod (601). An injection head (603) is fixedly connected to the bottom of the connecting seat (602). The hose (206) passes through the connecting seat (602) and communicates with the injection head (603).
5. A forming machine for producing metal corrugated pipes according to claim 4, characterized in that, The pushing assembly (7) includes a push plate (701), which is slidably connected to the mold (303). A spring (702) is fixedly connected to the outer surface of the push plate (701), and the spring (702) is fixedly connected to the mold (303). A groove (703) is provided inside the mold (303). A slider (704) is fixedly connected to the top of the push plate (701), and the slider (704) is slidably connected to the groove (703).
6. A forming machine for producing metal corrugated pipes according to claim 5, characterized in that, The outer surface of the base (1) is threaded with bolts (8), and the base (1) is fixedly installed with a baffle (9) by bolts (8).
7. A forming machine for producing metal corrugated pipes according to claim 6, characterized in that, The top of the base (1) is fixedly connected to a slide rail (10), and the bottom of the mold (303) is provided with a slot (11). The mold (303) is slidably connected to the slide rail (10) through the slot (11).
Citation Information
Patent Citations
Rapid forming machine for metal corrugated pipe
CN221869905U