Automatic repairing device for rebate of pipe die
By designing an automatic repair device for pipe mold tongue and groove joints, automatic welding and milling were achieved, solving the problem of reduced grout sealing effect caused by tongue and groove joint wear, improving repair quality and efficiency, and reducing production costs.
Patent Information
- Application Number
- CN202520056493.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-10
AI Technical Summary
In the existing technology, the tenon and mortise of the pipe pile mold wears down during use, resulting in a decrease in the grout-stopping effect. Manual repair is inefficient and of inconsistent quality, and manual operation is required to insert straw ropes for grout-stopping.
An automatic repair device for tenons and mortises in pipe molds was designed, including a fixed base, a welding torch moving up and down mechanism, a milling cutter moving up and down mechanism, and a customized profile milling cutter. Automatic welding and milling are achieved through a servo control system to repair the outline of the tenons and mortises.
It improves the repair quality and efficiency of tenons and mortises, reduces manual labor, lowers production costs, and reduces the number of steps involved in inserting straw rope.
Smart Images

Figure CN223684770U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a pipe pile production technical field, specifically point to a kind of pipe mould concave-convex tenon automatic repairing device. BACKGROUND
[0002] In the pipe pile production process, the concave-convex tenon of pipe pile mould usually plays the role of stopping paste, but, after using for a period of time, the concave-convex tenon can be worn, and the stopping paste effect is caused to drop. At present, for this problem, the way of artificial repair is generally adopted to repair the concave-convex tenon, but this repair method can make manual labor intensity, efficiency low and repair quality unstable;At the same time, the pipe mould after repair still needs to be padded into grass rope in the concave-convex tenon for stopping paste in the production and use process, and still needs manual operation, there is obvious inconvenience. INNOVATION CONTENT
[0003] The utility model aims at overcoming the shortcoming in prior art, provide a kind of pipe mould concave-convex tenon automatic repairing device.
[0004] In order to realize the above-mentioned purpose, a kind of pipe mould concave-convex tenon automatic repairing device of the utility model is as follows specifically:
[0005] The main feature of the pipe mould concave-convex tenon automatic repairing device is that the device includes:
[0006] The fixed seat is fixedly arranged on the mobile rail trolley, is used to move the fixed seat to corresponding position according to the pipe mould concave-convex tenon of different length specifications to complete repair;
[0007] The welding gun up-down moving mechanism is arranged on one side of the fixed seat, and a welding gun is arranged thereon, for moving the position where the welding gun is located up and down;
[0008] The milling cutter up-down moving mechanism is arranged on the other side of the fixed seat, and a milling cutter is arranged thereon, for moving the position where the milling cutter is located up and down;And
[0009] The customized profile milling cutter arranged on the milling cutter spindle is used for accurately cutting the shape profile of the concave-convex tenon.
[0010] Preferably, the welding gun up-down moving mechanism is also provided with a customized elbow welding gun, which is moved to the position to be repaired of the pipe mould concave-convex tenon by the welding gun up-down moving mechanism, and the welding machine is started to carry out welding repair treatment for the worn part of the concave-convex tenon.
[0011] Preferably, the customized profile milling cutter is moved and controlled by the milling cutter up-down moving mechanism, and the customized profile milling cutter is moved to the position of the pipe mould concave-convex tenon.
[0012] Preferably, the milling cutter spindle is further connected with a milling cutter driving motor, when the milling cutter driving motor is started, the milling cutter spindle drives the customized profile milling cutter to rotate at high speed, so that the slope of the customized profile milling cutter is manually aligned with the slope of the concave-convex tenon, and the excess filler material is cut off.
[0013] Preferably, the cutting mode of the customized profile milling cutter comprises circumferential cutting or rolling cutting.
[0014] Preferably, the bottom of the customized elbow welding gun is further arranged to be directly in contact with the pipe pile mold.
[0015] Preferably, the bottom of the customized profile milling cutter is further arranged to be directly in contact with the pipe pile mold.
[0016] The pipe mold concave-convex tenon automatic repairing device has the advantages that the automatic surfacing and automatic milling of the pipe mold concave-convex tenon are realized through the servo control system, the repairing quality and efficiency of the concave-convex tenon are improved, the process step of inserting the straw rope in the pipe pile production process is reduced, and the production cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic view of a pipe pile mold concave-convex tenon.
[0018] Figure 2 It is a structural schematic view of the pipe mold concave-convex tenon automatic repairing device.
[0019] Figure 3 It is another structural schematic view of the pipe mold concave-convex tenon automatic repairing device.
[0020] Figure 4 It is a perspective view of the pipe mold concave-convex tenon automatic repairing device.
[0021] Figure 5 It is another perspective view of the pipe mold concave-convex tenon automatic repairing device.
[0022] REFERENCE NUMERALS
[0023] 1 fixed seat
[0024] 2 welding gun up-down moving mechanism
[0025] 3 customized elbow welding gun
[0026] 4 milling cutter up-down moving mechanism
[0027] 5 milling cutter driving motor
[0028] 6 milling cutter spindle
[0029] 7 customized profile milling cutter
[0030] 8 pipe pile mold
[0031] 9 cover mold
[0032] 10 bottom mold
[0033] 11 tongue and groove DETAILED DESCRIPTION
[0034] In order to more clearly describe the technical content of the utility model, the following further description is made in combination with specific embodiments.
[0035] Before the detailed description of the embodiments according to the utility model, it should be noted that in the following, the terms "comprise", "include" or any other variant are intended to cover non-exclusive inclusion, thereby enabling the process, method, article or device including a series of elements to not only include these elements, but also include other elements not explicitly listed or inherent to such process, method, article or device.
[0036] Please refer to Figure 1 and 2 The pipe mold tongue and groove automatic repairing device of the utility model, wherein the device comprises:
[0037] The fixed seat 1 is fixedly arranged on the mobile rail trolley, and is used to drive the fixed seat to move to a corresponding position to complete the repairing according to the tongue and groove of pipe molds of different length specifications.
[0038] The welding gun up-down moving mechanism 2 is arranged on one side of the fixed seat 1, and a welding gun is arranged thereon, and is used to move the position where the welding gun is located up and down.
[0039] The milling cutter up-down moving mechanism 4 is arranged on the other side of the fixed seat 1, and a milling cutter is arranged thereon, and is used to move the position where the milling cutter is located up and down.
[0040] The customized profile milling cutter 7 arranged on the milling cutter main shaft 6 is used to accurately cut the shape profile of the tongue and groove.
[0041] As a preferred embodiment of the utility model, the customized elbow welding gun 3 is further arranged on the welding gun up-down moving mechanism 2, the customized elbow welding gun 3 is moved to the position to be repaired of the pipe mold tongue and groove by the welding gun up-down moving mechanism 2, and the welding machine is started to perform welding repair processing on the worn part of the tongue and groove.
[0042] As a preferred embodiment of the utility model, the customized profile milling cutter 7 is moved and controlled by the milling cutter up-down moving mechanism 4, and the customized profile milling cutter 7 is moved to the position of the pipe mold tongue and groove.
[0043] As the preferred embodiment of the utility model, the milling cutter spindle 6 is also connected with the milling cutter driving motor 5, when the milling cutter driving motor 5 is started, the milling cutter spindle 6 drives the customized imitation milling cutter 7 to rotate at high speed, so that the bevel of the customized imitation milling cutter 7 is manually aligned with the bevel of the concave-convex tenon, and the excess filling welding material is cut off.
[0044] As the preferred embodiment of the utility model, the cutting mode of the customized imitation milling cutter 7 includes circumferential cutting or rolling cutting.
[0045] As the preferred embodiment of the utility model, the bottom of the customized elbow welding gun 3 is also arranged to be directly in contact with the pipe pile mold 8.
[0046] As the preferred embodiment of the utility model, the bottom of the customized imitation milling cutter 7 is also arranged to be directly in contact with the pipe pile mold 8.
[0047] As shown in Figure 1 and 2 The automatic repairing device is composed of a fixing base 1, a welding gun up-down moving mechanism 2, a customized elbow welding gun 3, a milling cutter up-down moving mechanism 4, a milling cutter driving motor 5, a milling cutter spindle 6 and a customized imitation milling cutter 7. The height positions of the welding gun and the milling cutter are adjusted by the welding gun up-down moving mechanism 2 and the milling cutter up-down moving mechanism 4, and are used for repairing pipe molds of different specifications and diameters. The customized imitation milling cutter 7 can accurately cut the shape profile of the concave-convex tenon. The fixing base 1 is installed on a mobile rail trolley of different lengths, so that the pipe mold repairing of different lengths can be realized.
[0048] According to the technical scheme of the utility model, the repairing steps of the pipe mold concave-convex tenon automatic repairing device are as follows:
[0049] (1) The customized elbow welding gun 3 is moved to the position where the pipe mold concave-convex tenon needs to be repaired by the welding gun up-down moving mechanism 2, a welding machine is started to perform welding, and welding material is used to fill the worn parts of the concave-convex tenon.
[0050] (2) The customized imitation milling cutter 7 is moved to the position of the pipe mold concave-convex tenon by the milling cutter up-down moving mechanism 4. The milling cutter driving motor 5 is started, the customized imitation milling cutter 7 is driven to rotate at high speed by the milling cutter spindle 6, the milling cutter bevel is manually aligned with the bevel of the concave-convex tenon, the two surfaces are completely attached, and the excess filling welding material is cut off.
[0051] (3) The fixing base 1 is installed on a mobile rail trolley, and the repairing device is moved by the rail trolley, so that the automatic repairing of the pipe mold concave-convex tenon is realized.
[0052] The pipe mould concave-convex tenon automatic repairing device adopts automatic welding, uses welding material to fill the concave-convex tenon wear position, and then cuts the excess welding material through the customized imitation milling cutter, so that the automatic repairing of the pipe mould concave-convex tenon is realized, the repairing quality and efficiency of the concave-convex tenon are improved, the process step of inserting the straw rope in the pipe pile production process is reduced, and the production cost is reduced.
[0053] In this specification, the utility model has been described with reference to its particular embodiments. However, it is obvious that various modifications and changes can still be made without departing from the spirit and scope of the utility model. Therefore, the specification and drawings should be considered as illustrative rather than restrictive.
Claims
1. A device for automatically repairing a pipe die rabbet, characterized by, The device comprises: A fixed seat (1) is fixedly arranged on a mobile rail trolley, and is used to drive the fixed seat to move to a corresponding position according to a pipe mold with different length specifications, so as to complete repair; A welding gun up-down moving mechanism (2) is arranged on one side of the fixed seat (1), and a welding gun is arranged on the welding gun up-down moving mechanism (2) and used to move the position of the welding gun up and down; A milling cutter up-down moving mechanism (4) is arranged on the other side of the fixed seat (1), and a milling cutter is arranged on the milling cutter up-down moving mechanism (4) and used to move the position of the milling cutter up and down; and A customized profile milling cutter (7) is arranged on a milling cutter main shaft (6), and the customized profile milling cutter (7) is used to accurately cut the shape profile of the concave-convex tenon.
2. The tube die rabbet automatic repair device of claim 1, wherein, The welding gun up-down moving mechanism (2) is further provided with a customized elbow welding gun (3), the customized elbow welding gun (3) is moved to the position to be repaired of the pipe mold concave-convex tenon by the welding gun up-down moving mechanism (2), and a welding machine is started to perform welding repair processing on the worn part of the concave-convex tenon.
3. The tube die rabbet automatic repair device of claim 1, wherein, The customized profile milling cutter (7) is moved and controlled by the milling cutter up-down moving mechanism (4), and the customized profile milling cutter (7) is moved to the position of the pipe mold concave-convex tenon.
4. The tube die rabbet automatic repair apparatus of claim 2, wherein, The milling cutter main shaft (6) is further connected with a milling cutter driving motor (5), when the milling cutter driving motor (5) is started, the milling cutter main shaft (6) drives the customized profile milling cutter (7) to rotate at a high speed, so that the slope of the customized profile milling cutter (7) is manually aligned with the slope of the concave-convex tenon, so as to cut off the excess filling welding material.
5. The tube die rabbet automatic repair apparatus of claim 4, wherein, The cutting mode of the customized profile milling cutter (7) includes circumferential cutting or rolling cutting.
6. The tube die rabbet automatic repair apparatus of claim 2, wherein, The bottom of the customized elbow welding gun (3) is further arranged to directly contact the pipe pile mold (8).
7. The tube die rabbet automatic repair apparatus of claim 2, wherein, The bottom of the customized profile milling cutter (7) is further arranged to directly contact the pipe pile mold (8).