Sensor core upper plate seat assembling mechanism

Abstract

The utility model relates to the field of sensor production and assembly equipment, and discloses a sensor core upper plate seat assembly mechanism which is characterized in that an installation substrate and a turntable mechanism are arranged in an equipment rack, and a plurality of assembly jigs which are driven by the turntable mechanism and are used for placing and assembling product parts are arranged on the turntable mechanism; a core body feeding mechanism and a plate base assembling mechanism which are used for feeding core bodies and assembling plate bases in sequence are further arranged in the equipment rack, and the core body feeding mechanism comprises a core body supply mechanism, a core body feeding detection mechanism arranged on the core body supply mechanism in a striding mode and a core body transferring and implanting mechanism for transferring the core bodies between the assembling jig and the core body supply mechanism; the plate base assembling mechanism comprises a plate base feeding mechanism, a plate base transferring and installing mechanism used for transferring and placing plate bases between the plate base feeding mechanism and the assembling jig, and a plate base detecting mechanism located within the plate base transferring and moving range of the plate base transferring and installing mechanism. The assembly automation degree of the sensor core and the plate base is high, the assembly speed is high, the efficiency is high, and the assembly quality is stable.

Description

TECHNICAL FIELD

[0001] The utility model relates to sensor production and assembly equipment field, especially sensor core body upper plate seat assembly mechanism. BACKGROUND

[0002] With the development of social technology, the automatic equipment is used more and more widely in various trades, which also drives the high-speed development of various sensors. The ESC sensor generally completes the assembly of the FPC flexible circuit board in the production and assembly process, and the plate seat needs to be installed on the core body with the FPC flexible circuit board assembled during assembly. The FPC flexible circuit board on the core body is buckled to the corresponding structure of the plate seat, and then the FPC flexible circuit board on the core body is fixed to the corresponding position through hot riveting. The whole process is completed manually because the core body with the FPC flexible circuit board is a sensitive element, and the automation degree is low, the assembly speed is slow, the efficiency is low, and the assembly quality is not stable enough. UTILITY MODEL CONTENTS

[0003] The utility model provides sensor core body upper plate seat assembly mechanism, solves the technical problem that the existing sensor assembly is generally completed manually, and the automation degree is low, the assembly speed is slow, the efficiency is low, and the assembly quality is not stable enough.

[0004] The utility model adopts the technical scheme that sensor core body upper plate seat assembly mechanism, including equipment frame, be provided with the installation base plate in the equipment frame, be provided with the carousel mechanism on the installation base plate, be provided with a plurality of installation fixtures of the product component of setting up of being driven by carousel mechanism on carousel mechanism, still be provided with the core body feeding mechanism and the plate seat assembly mechanism that carry out core body feeding and plate seat assembly respectively in the equipment frame, the core body feeding mechanism includes core body supply mechanism, the core body feeding detection mechanism that is set on the core body supply mechanism and the core body transfer implantation mechanism that transfers the core body between assembly fixture and core body supply mechanism, the plate seat assembly mechanism includes plate seat supply mechanism, the plate seat transfer installation mechanism that transfers and sets up the plate seat between plate seat supply mechanism and assembly fixture, and the plate seat detection mechanism in the plate seat transfer installation mechanism transfer plate seat movement range. Sensor core body and plate seat assembly automation degree is high, and the assembly speed is fast, and the efficiency is high, and the assembly quality is stable.

[0005] Further, the core feeding mechanism comprises two support plate frames vertically arranged side by side on the mounting base plate, two first horizontal slide rail assemblies horizontally arranged side by side and correspondingly arranged inside the two support plate frames, a first slide plate horizontally slidably arranged on the two first horizontal slide rail assemblies, a first horizontal drive mechanism arranged outside the support plate frame and connected to and driving the first slide plate to slide horizontally, two second horizontal slide rail assemblies horizontally arranged side by side and correspondingly arranged inside the two support plate frames and below the two first horizontal slide rail assemblies, a second slide plate horizontally slidably arranged on the two second horizontal slide rail assemblies, a second horizontal drive mechanism arranged inside the support plate frame and connected to and driving the second slide plate to slide horizontally, and a plurality of chip core storage trays for batch storage of cores, and the first slide plate and the second slide plate are both provided with a limiting mechanism for limiting the core storage tray. The double-layer reciprocating feeding design is simple in structure, convenient in feeding and less in failure.

[0006] Further, the core feeding mechanism comprises two support plate frames vertically arranged side by side on the mounting base plate, two first horizontal slide rail assemblies horizontally arranged side by side and correspondingly arranged inside the two support plate frames, a first slide plate horizontally slidably arranged on the two first horizontal slide rail assemblies, a first horizontal drive mechanism arranged outside the support plate frame and connected to and driving the first slide plate to slide horizontally, two second horizontal slide rail assemblies horizontally arranged side by side and correspondingly arranged inside the two support plate frames and below the two first horizontal slide rail assemblies, a second slide plate horizontally slidably arranged on the two second horizontal slide rail assemblies, a second horizontal drive mechanism arranged inside the support plate frame and connected to and driving the second slide plate to slide horizontally, and a plurality of chip core storage trays for batch storage of cores, and the first slide plate and the second slide plate are both provided with a limiting mechanism for limiting the core storage tray. The double-layer reciprocating feeding design is simple in structure, convenient in feeding and less in failure.

[0007] Further, the core feeding mechanism comprises two support plate frames vertically arranged side by side on the mounting base plate, two first horizontal slide rail assemblies horizontally arranged side by side and correspondingly arranged inside the two support plate frames, a first slide plate horizontally slidably arranged on the two first horizontal slide rail assemblies, a first horizontal drive mechanism arranged outside the support plate frame and connected to and driving the first slide plate to slide horizontally, two second horizontal slide rail assemblies horizontally arranged side by side and correspondingly arranged inside the two support plate frames and below the two first horizontal slide rail assemblies, a second slide plate horizontally slidably arranged on the two second horizontal slide rail assemblies, a second horizontal drive mechanism arranged inside the support plate frame and connected to and driving the second slide plate to slide horizontally, and a plurality of chip core storage trays for batch storage of cores, and the first slide plate and the second slide plate are both provided with a limiting mechanism for limiting the core storage tray. The double-layer reciprocating feeding design is simple in structure, convenient in feeding and less in failure.

[0008] Further, the core feeding mechanism comprises two support plate frames vertically arranged side by side on the mounting base plate, two first horizontal slide rail assemblies horizontally arranged side by side and correspondingly arranged inside the two support plate frames, a first slide plate horizontally slidably arranged on the two first horizontal slide rail assemblies, a first horizontal drive mechanism arranged outside the support plate frame and connected to and driving the first slide plate to slide horizontally, two second horizontal slide rail assemblies horizontally arranged side by side and correspondingly arranged inside the two support plate frames and below the two first horizontal slide rail assemblies, a second slide plate horizontally slidably arranged on the two second horizontal slide rail assemblies, a second horizontal drive mechanism arranged inside the support plate frame and connected to and driving the second slide plate to slide horizontally, and a plurality of chip core storage trays for batch storage of cores, and the first slide plate and the second slide plate are both provided with a limiting mechanism for limiting the core storage tray. The double-layer reciprocating feeding design is simple in structure, convenient in feeding and less in failure.

[0009] Further, the core feeding mechanism comprises two support plate frames vertically arranged side by side on the mounting base plate, two first horizontal slide rail assemblies horizontally arranged side by side and correspondingly arranged inside the two support plate frames, a first slide plate horizontally slidably arranged on the two first horizontal slide rail assemblies, a first horizontal drive mechanism arranged outside the support plate frame and connected to and driving the first slide plate to slide horizontally, two second horizontal slide rail assemblies horizontally arranged side by side and correspondingly arranged inside the two support plate frames and below the two first horizontal slide rail assemblies, a second slide plate horizontally slidably arranged on the two second horizontal slide rail assemblies, a second horizontal drive mechanism arranged inside the support plate frame and connected to and driving the second slide plate to slide horizontally, and a plurality of chip core storage trays for batch storage of cores, and the first slide plate and the second slide plate are both provided with a limiting mechanism for limiting the core storage tray. The double-layer reciprocating feeding design is simple in structure, convenient in feeding and less in failure. BRIEF DESCRIPTION OF DRAWINGS

[0010] Figure 1 It is the front view schematic drawing of the utility model;

[0011] Figure 2 It is the front view schematic drawing of the core body feeding mechanism;

[0012] Figure 3 It is the front view schematic drawing of the core body feeding mechanism;

[0013] Figure 4 It is the front view schematic drawing of the core body feeding detection mechanism;

[0014] Figure 5 It is the front view schematic drawing of the plate seat assembling mechanism.

[0015] Marked in the drawing: equipment rack 100, mounting base plate 101, assembling jig 210, core body feeding mechanism 310, support plate rack 311, first horizontal slide rail assembly 312, first slide plate 313, first horizontal drive mechanism 314, second horizontal slide rail assembly 315, second slide plate 316, second horizontal drive mechanism 317, core body storage tray 318, core body feeding detection mechanism 320, third horizontal drive mechanism 321, fourth horizontal drive mechanism 322, first vertical drive mechanism 323, detection camera assembly 324, core body transfer implantation mechanism 330, first four-axis robot 331, first electric clamping jaw 332, static electricity removal connector 400, plate seat feeding mechanism 510, plate seat transfer installation mechanism 520, second four-axis robot 521, vacuum suction head 522, plate seat detection mechanism 530. DETAILED DESCRIPTION

[0016] The utility model is further explained below in combination with the drawings and specific embodiments.

[0017] As Figure 1 The sensor core body plate seat assembling mechanism shown in the drawing, including equipment rack 100, the equipment rack 100 is provided with mounting base plate 101, be provided with carousel mechanism on the mounting base plate 101, be provided with multiple assembling jigs 210 that place assembling product components by the drive of carousel mechanism on carousel mechanism, the equipment rack 100 is also provided with core body feeding mechanism and plate seat assembling mechanism that carry out core body feeding and assembling plate seat respectively in succession in it, the core body feeding mechanism includes core body feeding mechanism 310, cross on core body feeding mechanism 310 on core body feeding detection mechanism 320 and the core body transfer implantation mechanism 330 that transfer core body between assembling jig 210 and core body feeding mechanism 310, the plate seat assembling mechanism includes plate seat feeding mechanism 510, plate seat transfer installation mechanism 520 that transfer place plate seat between plate seat feeding mechanism 510 and assembling jig 210, and plate seat detection mechanism 530 in the plate seat transfer installation mechanism 520 transfer plate seat mobile range.

[0018] In the specific implementation, the FPC flexible circuit board is attached to the core body of the sensor, a batch of core bodies are stored in the corresponding position structure of the core body feeding mechanism 310, and a batch of board seats are stored in the corresponding position structure of the board seat feeding mechanism 510; the assembly is as follows: first, the core body feeding detection mechanism 320 detects and positions the core bodies in the core body feeding mechanism 310, then the core body transfer implantation mechanism 330 feeds the good core bodies in the core body feeding mechanism 310 to the corresponding assembly jig 210 accommodation hole on the turntable mechanism; then, the turntable mechanism transfers the assembly jig 210 carrying the core bodies to the corresponding position of the board seat assembly mechanism, the board seat transfer installation mechanism 520 transfers the board seat feeding mechanism 510 to the board seat detection mechanism 530 above for detection and positioning, then the board seat transfer installation mechanism 520 adjusts the posture of the board seat according to the detection and positioning information and installs it on the core body in the corresponding assembly jig 210, that is, the preliminary assembly of the core body and the board seat is completed; in this specific embodiment, the board seat feeding mechanism 510 is a vibration feeding disc, the sensor core body and the board seat are assembled with high automation, high speed, high efficiency and stable assembly quality.

[0019] On the basis of the above, Figures 1 to 3 As shown, the core body feeding mechanism 310 includes two support plate frames 311 vertically arranged side by side on the mounting base plate 101, two first horizontal slide rail assemblies 312 horizontally arranged side by side and corresponding to the inner sides of the two support plate frames 311, a first slide plate 313 horizontally slidingly arranged on the two first horizontal slide rail assemblies 312, a first horizontal drive mechanism 314 arranged outside the support plate frame 311 and connected to and driving the first slide plate 313 to slide horizontally, two second horizontal slide rail assemblies 315 horizontally arranged side by side and corresponding to the inner sides of the two support plate frames 311 and located below the two first horizontal slide rail assemblies 312, a second slide plate 316 horizontally slidingly arranged on the two second horizontal slide rail assemblies 315, a second horizontal drive mechanism 317 arranged inside the support plate frame 311 and connected to and driving the second slide plate 316 to slide horizontally, and a plurality of chip core storage discs 318 for storing a batch of core bodies, and the first slide plate 313 and the second slide plate 316 are both provided with a limiting mechanism for limiting the chip core storage disc 318.

[0020] The core storage tray 318 filled with the cores is placed on the limiting mechanism on the first sliding plate 313 and the second sliding plate 316; the first sliding plate 313 is driven by the first horizontal driving mechanism 314 to move along the first horizontal sliding rail assembly 312 to the range of the core transfer and implantation mechanism 330, and the second sliding plate 316 is driven by the second horizontal driving mechanism 317 to move along the second horizontal sliding rail assembly 315 to the range of the core transfer and implantation mechanism 330; when the cores in the core storage tray 318 on the first sliding plate 313 are taken out by the core transfer and implantation mechanism 330, the first sliding plate 313 is driven by the first horizontal driving mechanism 314 to move along the first horizontal sliding rail assembly 312 out of the range of the core transfer and implantation mechanism 330, the empty core storage tray 318 is taken out, and the core storage tray 318 loaded with the cores is replaced, and the first sliding plate 313 is driven by the first horizontal driving mechanism 314 to move along the first horizontal sliding rail assembly 312 to the range of the core transfer and implantation mechanism 330; when the cores in the core storage tray 318 on the second sliding plate 316 are taken out by the core transfer and implantation mechanism 330, the second sliding plate 316 is driven by the second horizontal driving mechanism 317 to move along the second horizontal sliding rail assembly 315 out of the range of the core transfer and implantation mechanism 330, the empty core storage tray 318 is taken out, and the core storage tray 318 loaded with the cores is replaced, and the second sliding plate 316 is driven by the second horizontal driving mechanism 317 to move along the second horizontal sliding rail assembly 315 to the range of the core transfer and implantation mechanism 330.

[0021] The double-layer reciprocating feeding design is simple in structure, convenient in feeding, and less in failure.

[0022] On the basis of the above, as shown in Figures 1 to 4 The core feeding detection mechanism 320 includes a third horizontal driving mechanism 321 fixedly arranged on the mounting base plate 101, a fourth horizontal driving mechanism 322 arranged on the third horizontal driving mechanism 321 and driven by the third horizontal driving mechanism 321 to move in the first horizontal direction, a first vertical driving mechanism 323 vertically arranged on the fourth horizontal driving mechanism 322 and driven by the fourth horizontal driving mechanism 322 to move in the vertical first horizontal direction, and a detection camera assembly 324 fixedly arranged on the first vertical driving mechanism 323 and driven by the first vertical driving mechanism 323 to move in the vertical direction. In a specific implementation, the detection camera assembly 324 is an industrial camera assembly including a ring-shaped light source, which realizes detection and positioning of each core before feeding, avoids defective core assemblies, and determines the angle that needs to be accurately compensated by the core transfer and implantation mechanism 330 in the transfer process, reduces resource waste, and improves assembly precision.

[0023] On the basis of the above, as shown in Figure 1 and Figure 2As shown in the first four-axis robot 331 and the first electric clamping jaw 332 driven by the first four-axis robot 331 to move in the horizontal direction, move in the vertical direction and rotate in the horizontal direction, the first electric clamping jaw 332 is provided with a clamping jaw matched with the core clamping position. The rotating core can be rotated during the transfer of the core, and the angle of the core with an angle deviation can be corrected and compensated with high precision, thereby improving the assembly precision.

[0024] On the basis of the above, Figure 1 and Figure 5 As shown in the second four-axis robot 521 and the vacuum suction head 522 driven by the second four-axis robot 521 to move in the horizontal direction, move in the vertical direction and rotate in the horizontal direction, the vacuum suction head 522 is provided with a suction sleeve matched with the plate seat, and the vacuum suction head 522 is connected with a vacuum device. In a specific implementation, the plate seat detection mechanism 530 is an industrial camera assembly including a ring-shaped light source, which realizes positioning of each plate seat before feeding, determines the angle that needs to be accurately compensated by the plate seat transfer and installation mechanism 520 during the transfer process, and improves the assembly precision.

[0025] On the basis of the above, Figure 1 and Figure 5 As shown in the first four-axis robot 331 and the first electric clamping jaw 332 driven by the first four-axis robot 331 to move in the horizontal direction, move in the vertical direction and rotate in the horizontal direction, the first electric clamping jaw 332 is provided with a clamping jaw matched with the core clamping position. The rotating core can be rotated during the transfer of the core, and the angle of the core with an angle deviation can be corrected and compensated with high precision, thereby improving the assembly precision.

[0026] The above specific embodiments further illustrate the purpose, technical solutions and advantages of the present application. It should be understood that the above description is only a specific embodiment of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A sensor core upper plate seat assembly mechanism, comprising a device rack (100), a mounting base plate (101) is arranged in the device rack (100), and a turntable mechanism is arranged on the mounting base plate (101), characterized in that: The rotary table mechanism is provided with a plurality of assembly jigs (210) for placing and assembling product components, and the equipment rack (100) is further provided with a core feeding mechanism and a seat assembly mechanism for sequentially feeding cores and assembling seats, respectively.

2. The sensor core on-board seating assembly mechanism according to claim 1, characterized by: The core feeding mechanism (310) comprises two support plate racks (311) vertically arranged on the mounting base plate (101), two first horizontal slide rail assemblies (312) horizontally and correspondingly arranged on the inner sides of the two support plate racks (311), a first slide plate (313) horizontally and slidably arranged on the two first horizontal slide rail assemblies (312), a first horizontal drive mechanism (314) arranged on the outer side of the support plate rack (311) and connected to drive the first slide plate (313) to slide horizontally, two second horizontal slide rail assemblies (315) horizontally and correspondingly arranged on the inner sides of the two support plate racks (311) and located below the two first horizontal slide rail assemblies (312), a second slide plate (316) horizontally and slidably arranged on the two second horizontal slide rail assemblies (315), a second horizontal drive mechanism (317) arranged on the inner side of the support plate rack (311) and connected to drive the second slide plate (316) to slide horizontally, and a plurality of chip core storage trays (318) for batch storing cores.

3. The sensor core upper plate seating mechanism of claim 2, wherein: The core feeding detection mechanism (320) comprises a third horizontal drive mechanism (321) fixedly arranged on the mounting base plate (101), a fourth horizontal drive mechanism (322) arranged on the third horizontal drive mechanism (321) and driven by the third horizontal drive mechanism (321) to move in the first horizontal direction, a first vertical drive mechanism (323) vertically arranged on the fourth horizontal drive mechanism (322) and driven by the fourth horizontal drive mechanism (322) to move horizontally in the vertical first horizontal direction, and a detection camera assembly (324) fixedly arranged on the first vertical drive mechanism (323) and driven by the first vertical drive mechanism (323) to move vertically.

4. The sensor core upper plate seating mechanism of claim 2, wherein: The core feeding mechanism comprises a first four-axis robot (331) fixedly arranged on the mounting base plate (101) and a first electric gripper (332) driven by the first four-axis robot (331) to move in the horizontal direction, move in the vertical direction and rotate in the horizontal direction, and the first electric gripper (332) is provided with a gripper matched with the core clamping position.

5. The sensor core on-board seating assembly mechanism of claim 1, wherein: The plate seat transfer mounting mechanism (520) comprises a second four-axis robot (521) fixedly arranged on the mounting base plate (101) and a vacuum suction head (522) driven by the second four-axis robot (521) to move in the horizontal direction, move in the vertical direction and rotate in the horizontal direction, and the vacuum suction head (522) is provided with a suction sleeve matched with the plate seat, and the vacuum suction head (522) is connected with a vacuum device.

6. The sensor core upper plate seating mechanism of claim 5, wherein: The plate seat detection mechanism (530) is provided with an electrostatic contact (400).

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