Multi-angle polishing device for forge piece machining

Abstract

The utility model relates to the technical field of forging polishing, in particular to a multi-angle polishing device for forging machining, which comprises a rack, a support beam mounted on the rack, a fixing plate connected to the side of the support beam, a lantern ring arranged on the side of the fixing plate and capable of moving along a Z axis, a polishing machine fastened and sleeved in the lantern ring, and a support frame arranged at the bottom of the polishing machine and capable of moving along a Y axis. A supporting plate moving along the X axis is arranged on the supporting frame, a bearing plate overturning along the B axis is arranged on the supporting plate, a first vertical plate and a second vertical plate which are symmetrically arranged are fixedly installed on the bearing plate, a first air cylinder and a second air cylinder are fixedly installed on the outer side of the first vertical plate and the outer side of the second vertical plate respectively, and clamping plates are fixedly installed at the ends of piston rods of the first air cylinder and the second air cylinder. Omni-directional polishing operation on forgings can be achieved without large-amplitude swinging of the polishing machine, the occupied space of the whole device is reduced, a forge piece machining enterprise can reasonably utilize the machining space conveniently, meanwhile, the working condition of a polishing operation site is optimized, and safety risks are reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to forging polishing technical field, specifically disclose a multi -angle polishing device for forging machining. BACKGROUND

[0002] Forging is a metal part processed by a specific process, and is widely used in machine tool manufacturing, agricultural machinery and bearing production industries; in some mechanical manufacturing industries, the forging ratio is as high as 80% and 60%, which can fully improve the performance and reliability of mechanical equipment.

[0003] During the forging process, the surface of the forging often leaves some uneven and rough burrs, which are processing defects. This defect will adversely affect the mechanical properties, surface quality, oxidation resistance and wear resistance of the forging. Therefore, the operator needs to polish the surface of the forging by polishing machine and other polishing equipment to remove burrs, wear and oxidation skin defects on the surface of the forging, so that the surface of the forging is more smooth and clean to improve the surface quality.

[0004] At present, forging polishing operation can be divided into manual and automatic equipment operation; the former needs the operator to hold the polishing machine to polish the surface of the forging by manual operation; the latter needs the operator to load the forging on the automatic equipment, and the operator controls the automatic equipment to polish the forging. In the above two existing technologies, the automatic equipment operation is more popular; in the actual processing process, the existing automatic equipment needs to clamp the forging, adjust the arrangement position of the polishing machine, and polish the surface of the forging with the polishing head of the polishing machine. In the above operation process, since the forging remains in a fixed position, the polishing machine needs to swing greatly to realize the full -range polishing operation of the forging. As can be seen, the automatic equipment used in the prior art occupies a large space, which is not conducive to the rational use of production and processing space; and in the process of large -scale swing of the polishing machine, the power cable and communication cable connected with the polishing machine need to swing at the same time, which leads to the complex working condition of the forging polishing operation site, thus generating dangerous factors, which leaves potential safety risks to the on -site operators. UTILITARIAN CONTENT

[0005] In view of the problem that the existing automatic equipment occupies a large space and has high safety risk in the process of forging polishing operation, the utility model provides a multi -angle polishing device for forging machining.

[0006] To solve the above problems, the utility model provides the following technical scheme:

[0007] The utility model provides a multi -angle polishing device for forging processing, including the stand, vertical installation is supported the beam on the stand, the side department fastening connection of supported beam is provided with the fixed plate, the side department of fixed plate is provided with the lantern ring that moves along Z axle perpendicularly, the lantern ring is fastened and is sleeved with the polishing machine in, the polishing head of polishing machine is arranged perpendicularly downward, the bottom of polishing machine is provided with the support frame that moves along Y axle transversely, the support plate that moves along X axle transversely is provided with on the support frame, the support plate is provided with the bearing plate that overturns along B axle, the first vertical board of symmetrical arrangement is fixedly installed on the bearing plate, and the second vertical board is fixedly installed, the first vertical board, second vertical board's outside is fixedly installed with first pneumatic cylinder, second pneumatic cylinder respectively, and the piston rod end of first pneumatic cylinder, second pneumatic cylinder is fixedly installed with the clamping plate for clamping forge.

[0008] Preferably, the side of the fixed plate is fixedly installed with a Z-axis guide rail arranged vertically along the Z-axis, the outer periphery of the Z-axis guide rail is slidably sleeved with a first sliding block, and the first sliding block is fastened with a first sliding plate.

[0009] Preferably, the top of the fixed plate is fixedly installed with a first motor, the output shaft of the first motor is drivingly connected with a Z-axis lead screw, the Z-axis lead screw is threadedly sleeved with a Z-axis nut seat, and the Z-axis nut seat is fastened with the first sliding plate.

[0010] Preferably, the stand is fixedly installed with a Y-axis guide rail arranged transversely along the Y-axis, the outer periphery of the Y-axis guide rail is slidably sleeved with a second sliding block, and the second sliding block is fastened with the support frame.

[0011] Preferably, the side of the stand is fixedly installed with a second motor, the output shaft of the second motor is drivingly connected with a Y-axis lead screw, the Y-axis lead screw is threadedly sleeved with a Y-axis nut seat, and the Y-axis nut seat is fastened with the support frame.

[0012] Preferably, the support frame is fixedly installed with an X-axis guide rail arranged transversely along the X-axis, the outer periphery of the X-axis guide rail is slidably sleeved with a third sliding block, the third sliding block is fastened with a buffer plate, the top of the buffer plate is fixedly installed with an adjusting frame, and the support plate and the adjusting frame are assembled as an integral structure.

[0013] Preferably, the side of the support frame is fixedly installed with a third motor, the output shaft of the third motor is drivingly connected with an X-axis lead screw, the X-axis lead screw is threadedly sleeved with an X-axis nut seat, and the X-axis nut seat is fastened with the buffer plate.

[0014] Preferably, two sides of the support plate are respectively fixedly provided with a first shaft seat and a second shaft seat, rotating ends of inner sides of the first shaft seat and the second shaft seat are tightly connected with the bearing plate, and an outer side of the second shaft seat is tightly provided with a fourth motor, and an output shaft of the fourth motor is in transmission connection with the rotating end of the second shaft seat.

[0015] Compared with the prior art, the utility model has the advantages of the following beneficial effects:

[0016] The utility model discloses a support frame, support plate and bearing plate can be adjusted along Y axis, along X axis, along Z axis direction respectively to the forging, and the grinding machine is adapted to, thereby realizing the grinding operation of all directions to the forging, the grinding machine only moves in Z axis in the utility model, thus without the grinding machine swing greatly, can realize the grinding operation of all directions to the forging, reduces the occupied space of whole device, and the processing space is reasonably utilized in the forging processing enterprise, and the swing amplitude of cable that the grinding machine is assembled is greatly reduced, and the working condition of grinding operation site is optimized, and the safety risk is reduced, therefore has very extensive application prospect. ACCURACY OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme of the utility model, the following will be briefly introduced to the drawing needed to be used in the description, and obviously, the drawing in the following description is only some embodiments of the utility model, and for the ordinary skilled person in the art, other drawings can be obtained according to these drawings without creating labor;

[0018] Figure 1 It is the whole device structural schematic diagram of the utility model;

[0019] Figure 2 It is the first sliding plate mounting structure schematic diagram of the utility model;

[0020] Figure 3 It is the Z axis nut seat mounting structure schematic diagram of the utility model;

[0021] Figure 4 It is the mounting structure schematic diagram of support frame, support plate and bearing plate of the utility model;

[0022] Figure 5 It is the Y axis nut seat mounting structure schematic diagram of the utility model;

[0023] Figure 6 It is the first shaft seat, second shaft seat mounting structure schematic diagram of the utility model;

[0024] Figure 7 It is the X axis nut seat installation structure schematic view of the utility model;

[0025] Figure 8 It is the first cylinder, second cylinder structure schematic view of the utility model;

[0026] Figure 9 It is the clamping plate installation structure schematic view of the utility model;

[0027] In the drawing: 1. rack, 2. support beam, 3. fixed plate, 4. collar, 5. polishing machine, 6. support frame, 7. support plate, 8. bearing plate, 9. first vertical plate, 10. second vertical plate, 11. first cylinder, 12. second cylinder, 13. clamping plate, 14. Z axis guide rail, 15. first sliding block, 16. first sliding plate, 17. first motor, 18. Z axis screw, 19. Z axis nut seat, 20. Y axis guide rail, 21. second sliding block, 22. second motor, 23. Y axis screw, 24. Y axis nut seat, 25. X axis guide rail, 26. third sliding block, 27. buffer plate, 28. adjusting frame, 29. third motor, 30. X axis screw, 31. X axis nut seat, 32. first shaft seat, 33. second shaft seat, 34. fourth motor. DETAILED DESCRIPTION

[0028] In order to make the purpose, features, advantages of the utility model more obvious and easy to understand, the technical scheme in the utility model will be described clearly and completely in the following by combining the drawings in the specific embodiment, obviously, the following described embodiment is only a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment in the patent, all other embodiments obtained by the person skilled in the art without creative labor are within the scope of the patent protection.

[0029] The specific embodiment provides a multi-angle polishing device for forging machining, which comprises a rack, a support beam, a fixed plate, a collar, a polishing machine, a support frame, a support plate, a bearing plate, a first vertical plate, a second vertical plate, a first cylinder, a second cylinder, a clamping plate, a Z axis guide rail, a first sliding block, a first sliding plate, a first motor, a Z axis screw, a Z axis nut seat, a Y axis guide rail, a second sliding block, a second motor, a Y axis screw, a Y axis nut seat, an X axis guide rail, a third sliding block, a buffer plate, an adjusting frame, a third motor, an X axis screw, an X axis nut seat, a first shaft seat, a second shaft seat and a fourth motor. Figures 1-9As shown, including the rack 1, the support beam 2 is vertically mounted on the rack 1, the support beam 2 is Z-shaped structure and the bottom is fastened to the rack 1. The top end side of the support beam 2 is fastened to the fixed plate 3, the inner side plate of the fixed plate 3 is fastened to the support beam 2, the side of the fixed plate 3 is fixedly installed along the Z-axis vertical Z-axis guide rail 14, the Z-axis guide rail 14 is provided with two and is symmetrically arranged, the periphery of each Z-axis guide rail 14 is slidably sleeved with two first sliding blocks 15, the first sliding block 15 is four, each first sliding block 15 is fastened to the first sliding plate 16; The top of the fixed plate 3 is fixedly installed with the first motor 17, the first motor 17 is fastened to the fixed plate 3 through the motor support, the output shaft of the first motor 17 is vertically arranged downward along the Z-axis, the output shaft of the first motor 17 is drivingly connected with the Z-axis screw 18 through the shaft coupling, the output shaft of the first motor 17 can drive the Z-axis screw 18 to rotate, the Z-axis screw 18 is arranged on the inner side of the two Z-axis guide rails 14, the Z-axis screw 18 is assembled on the side of the fixed plate 3 through the mounting screw seat; The Z-axis nut seat 19 is threadedly sleeved on the Z-axis screw 18, the Z-axis nut seat 19 is fastened to the first sliding plate 16; When the first motor 17 drives the Z-axis screw 18 to rotate, the Z-axis nut seat 19 can be driven to move along the Z-axis screw 18, so as to adjust the arrangement position of the first sliding plate 16 in the Z-axis direction.

[0030] The first sliding plate 16 is fastened to the sleeve ring 4, the inside of the sleeve ring 4 is fastened to the polishing machine 5, the polishing head of the polishing machine 5 is vertically arranged downward along the Z-axis, and the polishing head of the polishing machine 5 is arranged above the rack 1. The Y-axis guide rail 20 is fixedly installed on the rack 1 and arranged transversely along the Y-axis, the Y-axis guide rail 20 is provided with two and is symmetrically arranged, the periphery of each Y-axis guide rail 20 is slidably sleeved with two second sliding blocks 21, the second sliding block 21 is four, each second sliding block 21 is fastened to the support frame 6. The second motor 22 is fixedly installed on the side of the rack 1, the output shaft of the second motor 22 is arranged along the Y-axis, and the output shaft end of the second motor 22 faces the support beam 2; The output shaft of the second motor 22 is drivingly connected with the Y-axis screw 23 through the shaft coupling, and the two Y-axis guide rails 20 are arranged on both sides of the Y-axis screw 23 and parallel to the Y-axis screw 23; The Y-axis screw 23 is assembled on the top of the rack 1 in the form of mounting screw seat, the Y-axis screw 23 is threadedly sleeved with the Y-axis nut seat 24, and the Y-axis nut seat 24 is fastened to the support frame 6. By setting the cooperation structure of the second motor 22 and the Y-axis screw 23, the position adjustment of the support frame 6 along the Y-axis direction can be driven.

[0031] The support frame 6 is fixedly provided with X-axis guide rails 25 arranged transversely along the X-axis, the X-axis guide rails 25 are arranged symmetrically and are provided in two, each of the X-axis guide rails 25 is slidably sleeved with two third sliding blocks 26, each of the third sliding blocks 26 is fixedly connected with a buffer plate 27, the buffer plate 27 can be made of hard rubber, the top of the buffer plate 27 is fixedly provided with an adjusting frame 28, the adjusting frame 28 can be made of a steel plate provided with a groove, and the adjusting frame 28 is integrally arranged with the support plate 7. The buffer plate 27 can effectively enhance the damping performance of the whole device, and the adjusting frame 28 can be used for adjusting the installation position of the support plate 7 according to the working condition, so that the flexibility of the whole device is improved.

[0032] The third motor 29 is arranged on the side of the support frame 6, the output shaft of the third motor 29 is arranged transversely along the X-axis, the output shaft of the third motor 29 is drivingly connected with an X-axis lead screw 30 through a shaft coupling, the X-axis lead screw 30 is arranged on the inner side of the two X-axis guide rails 25 and is arranged in parallel with the X-axis guide rails 25, the X-axis lead screw 30 is threadedly sleeved with an X-axis nut seat 31, and the X-axis nut seat 31 is fixedly connected with the buffer plate 27. The cooperation of the third motor 29 and the X-axis lead screw 30 can drive the X-axis nut seat 31 to move on the X-axis lead screw 30, so that the arrangement position of the support plate 7 on the X-axis is adjusted.

[0033] The first shaft seat 32 and the second shaft seat 33 are fixedly arranged on the two sides of the support plate 7, the first shaft seat 32 and the second shaft seat 33 are provided with rotating seats rotatingly connected therewith, the rotating end of the rotating seat in the inner side of the first shaft seat 32 and the second shaft seat 33 is fixedly connected with the bearing plate 8, the outer side of the second shaft seat 33 is fixedly provided with a fourth motor 34, the output shaft of the fourth motor 34 is drivingly connected with the rotating end of the rotating seat of the second shaft seat 33, so that the fourth motor 34 drives the bearing plate 8 to overturn along the B-axis.

[0034] The first vertical plate 9 and the second vertical plate 10 are fixedly arranged on the bearing plate 8 in a symmetrical mode, the first vertical plate 9 and the second vertical plate 10 are arranged on the inner sides of the first shaft seat 32 and the second shaft seat 33 respectively, the first vertical plate 9 and the second vertical plate 10 are fixedly provided with a first air cylinder 11 and a second air cylinder 12 respectively on the outer sides, the piston rods of the first air cylinder 11 and the second air cylinder 12 are oppositely arranged, the piston rod ends of the first air cylinder 11 and the second air cylinder 12 are fixedly provided with clamping plates 13, and the two clamping plates 13 can be used for clamping the forgings, so that the forgings are stably clamped on the bearing plate 8.

[0035] The working principle of the utility model is as follows:

[0036] When the forging is polished, the operator can place the forging on the bearing plate 8, and the clamping plate 13 can clamp the forging through the first cylinder 11 and the second cylinder 12; the polishing head of the polisher 5 can be adjusted to approach the forging along the Z axis by starting the first motor 17, so that the forging is polished. During the above polishing process, the first motor 21 can be started to adjust the arrangement position of the forging along the Y axis, the third motor 29 can be started to adjust the arrangement position of the forging along the X axis, and the fourth motor 34 can be started to overturn the bearing plate 8 and adjust the arrangement position of the forging along the B axis, so that the polisher 5 is matched to realize the all-around polishing of the forging.

[0037] The above description of disclosed embodiments enables those skilled in the art to carry out or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A multi-angle polishing device for machining a forged piece, comprising a gantry (1), characterized in that, The support frame (1) is vertically provided with a support beam (2), the side of the support beam (2) is fixedly connected with a fixed plate (3), the side of the fixed plate (3) is provided with a sleeve ring (4) moving vertically along the Z axis, the sleeve ring (4) is tightly sleeved with a polishing machine (5), the polishing head of the polishing machine (5) is arranged vertically downward, the bottom of the polishing machine (5) is provided with a support frame (6) moving laterally along the Y axis, the support frame (6) is provided with a support plate (7) moving laterally along the X axis, the support plate (7) is provided with a bearing plate (8) overturning along the B axis, the bearing plate (8) is fixedly provided with symmetrically arranged first vertical plates (9) and second vertical plates (10), the outer sides of the first vertical plates (9) and the second vertical plates (10) are respectively fixedly provided with first air cylinders (11) and second air cylinders (12), and the piston rod ends of the first air cylinders (11) and the second air cylinders (12) are fixedly provided with clamping plates (13) for clamping forgings.

2. The multi-angle polishing device for a forging machining according to claim 1, characterized by The side of the fixed plate (3) is fixedly provided with a Z-axis guide rail (14) arranged vertically along the Z axis, the outer periphery of the Z-axis guide rail (14) is slidably sleeved with a first sliding block (15), the first sliding block (15) is fixedly connected with a first sliding plate (16), and the sleeve ring (4) is fixedly connected with the first sliding plate (16).

3. The multi-angle polishing device for a forging according to claim 2, wherein The top of the fixed plate (3) is fixedly provided with a first motor (17), the output shaft of the first motor (17) is drivingly connected with a Z-axis lead screw (18), the Z-axis lead screw (18) is threadedly sleeved with a Z-axis nut seat (19), and the Z-axis nut seat (19) is fixedly connected with the first sliding plate (16).

4. The multi-angle polishing device for a forging according to claim 1, wherein The support frame (1) is fixedly provided with a Y-axis guide rail (20) arranged laterally along the Y axis, the outer periphery of the Y-axis guide rail (20) is slidably sleeved with a second sliding block (21), and the second sliding block (21) is fixedly connected with the support frame (6).

5. The multi-angle polishing device for a forging according to claim 4, wherein The side of the support frame (1) is fixedly provided with a second motor (22), the output shaft of the second motor (22) is drivingly connected with a Y-axis lead screw (23), the Y-axis lead screw (23) is threadedly sleeved with a Y-axis nut seat (24), and the Y-axis nut seat (24) is fixedly connected with the support frame (6).

6. The multi-angle polishing device for a forging according to claim 1, wherein The support frame (6) is fixedly provided with an X-axis guide rail (25) arranged laterally along the X axis, the outer periphery of the X-axis guide rail (25) is slidably sleeved with a third sliding block (26), the third sliding block (26) is fixedly connected with a buffer plate (27), the top of the buffer plate (27) is fixedly provided with an adjusting frame (28), and the support plate (7) and the adjusting frame (28) are assembled into an integral structure.

7. The multi-angle polishing device for a forging according to claim 6, wherein The side of the support frame (6) is fixedly provided with a third motor (29), the output shaft of the third motor (29) is drivingly connected with an X-axis lead screw (30), the X-axis lead screw (30) is threadedly sleeved with an X-axis nut seat (31), and the X-axis nut seat (31) is fixedly connected with the buffer plate (27).

8. The multi-angle polishing device for a forging machining according to claim 1, characterized by Two sides of the support plate (7) are respectively fixedly provided with a first shaft seat (32) and a second shaft seat (33), rotating ends in the first shaft seat (32) and the second shaft seat (33) are tightly connected with a bearing plate (8), an outer side of the second shaft seat (33) is tightly provided with a fourth motor (34), and an output shaft of the fourth motor (34) is in transmission connection with the rotating end of the second shaft seat (33).

Images