Quick running-in tool for speed reducer brake
By designing a rapid break-in device for speed reducers and brakes, and utilizing structures such as a break-in bench and a PCL circuit control cabinet, rapid positioning and electrical parameter monitoring of the speed reducer and brake are achieved. This solves the problems of low break-in efficiency and poor adaptability in existing technologies, and improves the break-in quality and equipment versatility.
Patent Information
- Application Number
- CN202520092994.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-15
AI Technical Summary
The existing speed reduction brake has an inefficient break-in process, is difficult to adapt to different equipment specifications, and has high operational complexity, failing to meet the high-efficiency requirements of modern production.
A rapid break-in device for a speed reducer and brake was designed, including a break-in table, a PCL circuit control cabinet, a slide and slide block, a positioning bolt and a positioning column, etc., to achieve rapid positioning and adjustment of the speed reducer and brake. The PCL circuit control cabinet monitors electrical parameters to ensure that the break-in is carried out under optimal conditions.
It improves break-in efficiency and quality, enhances the versatility and stability of the equipment, adapts to equipment of different sizes, and meets the needs of large-scale production.
Smart Images
Figure CN223685052U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of speed reducer, concretely to speed reducer brake quick running -in tooling. BACKGROUND
[0002] In industrial production and mechanical transmission system, the speed reducer brake is very important part, its main function is control mechanical system's speed and realize brake function, ensure the safety, stable operation of equipment, however, the new speed reducer brake before putting into use, often needs to go through a running -in process to reach the best working performance and service life, can guarantee the production quality of product whole simultaneously.
[0003] In the existing speed reducer brake running -in technology, some limitations exist universally, at present, mostly place single speed reducer and brake on the workbench and carry out running -in, make the efficiency low, and, in the running -in process, need to fix the speed reducer and brake to ensure the stable operation of equipment, but when facing different speed reducers and brakes, often need to change to another workbench and carry out running -in, in this process, equipment position has to be adjusted repeatedly to adapt to different specifications and sizes of speed reducer and brake, this not only increases the complexity of operation, also makes the versatility and practicability of equipment greatly discount, difficult to meet the efficient, flexible demand of modernization production. SUMMARY
[0004] The utility model solves the technical problem that the speed reducer brake quick running -in tooling can effectively solve the problem in the prior art.
[0005] The utility model adopts the technical scheme that: speed reducer brake quick running -in tooling, including running -in platform, the other end fixed mounting of running -in platform away from supporting leg is equipped with mounting bracket, the mounting bracket outer surface fixed mounting PCL circuit control cabinet, the running -in platform outer surface is equipped with through -slot, sliding slot and positioning hole no.
[0006] Preferably, the PCL circuit control cabinet inner surface is provided with an air switch and a detection table, and the PCL circuit control cabinet is electrically connected with the speed reducer body and the brake body.
[0007] By the technical scheme, when in use, the PCL circuit control cabinet is first connected to the power supply, the air switch can automatically cut off the power supply when abnormal conditions such as overloading or short circuit occur in the circuit, the safety of the power supply of the whole running-in equipment is ensured, the detection meter can monitor and display various parameters of the reducer body and the brake body in the running-in process in real time, such as current, voltage, power and the like, through the electrical connection of the PCL circuit control cabinet with the reducer and the brake, the operator can conveniently control and adjust various electrical parameters in the running-in process according to the data fed back by the detection meter, the running-in process is ensured to be carried out under the best electrical condition, the efficiency and quality of the running-in are improved, and the safety and reliability of the whole running-in process are ensured.
[0008] Preferably, the sliding grooves are in sliding connection with the sliding seats, and two sliding seats are arranged on the inner surface of each sliding groove.
[0009] By the technical scheme, when installing or adjusting the reducer body and the brake body, the sliding seats are slid along the sliding grooves, the positions of the sliding seats can be conveniently adjusted, the positions of the sliding seats in the sliding grooves can be conveniently adjusted, the distance between different reducers and brakes can be adjusted, different equipment sizes can be conveniently adapted, and the universality of the equipment is improved.
[0010] Preferably, a plurality of through grooves are arranged, the through grooves are equidistantly distributed, and the positioning pins penetrate the sliding seats and extend to the inner surfaces of the through grooves.
[0011] By the technical scheme, when the sliding seats are adjusted to appropriate positions in the sliding grooves, the positioning pins are tightened to penetrate the sliding seats and be inserted into the inner surfaces of the through grooves, so that the positions of the sliding seats are fixed. The equidistantly distributed through grooves provide a plurality of fixing position options, the sliding seats can be accurately positioned and fixed, the positions of the reducers and brakes installed on the sliding seats are more stable, it is ensured that the reducers and brakes do not displace due to vibration or other external forces in the running-in process, and the stability and reliability of the running-in are ensured.
[0012] Preferably, one positioning column is matched with the reducer bottom plate, and the other positioning column is matched with the positioning hole two.
[0013] By the technical scheme, when the reducer bottom plate is installed, one positioning column is inserted into the reducer bottom plate, and the other positioning column is inserted into the positioning hole two, so that the position of the reducer bottom plate can be quickly and accurately positioned, the accuracy and stability of the installation of the reducer bottom plate are ensured, the problems such as displacement or rotation of the reducer bottom plate in the installation process are avoided, a stable installation basis is provided for the reducer body and the brake body, the subsequent running-in process is stably carried out, it is ensured that the position of the reducer and the brake does not change due to the force and vibration generated in the running-in process, and the reliability and running-in effect of the equipment are improved.
[0014] Preferably, the sliding grooves, sliding seats, reducer bottom plates, reducer bodies and brake bodies are provided in the same plurality, and the plurality of sliding grooves, sliding seats, reducer bottom plates, reducer bodies and brake bodies are equidistantly distributed.
[0015] Through the above technical scheme, when the device is used, the equidistantly distributed sliding grooves, sliding seats, reducer bottom plates, reducer bodies and brake bodies can simultaneously perform running-in on multiple reducers, greatly improving the working efficiency of the device, meeting the needs of large-scale production, and the equidistant distribution design ensures that the working conditions of each running-in unit are relatively consistent, reduces the running-in effect difference caused by different positions, and enables each reducer to complete running-in in a similar environment, ensuring the consistency and stability of the running-in effect.
[0016] Preferably, support legs are fixedly installed at the bottom of the running-in table, and the support legs are provided in the same four, and the support legs are respectively located at the four corners of the running-in table.
[0017] Through the above technical scheme, when the running-in table is installed, the four support legs are respectively placed at the four corners of the running-in table, and the running-in table is stably supported, so that the running-in table remains horizontal and stable during the entire running-in process. The stable support legs can withstand various forces generated during the operation of the device, including the weight of the reducer and the brake, vibration during running-in, etc., preventing the running-in table from shaking or toppling due to uneven force, providing a stable working platform for the entire running-in process, and ensuring that the running-in device operates safely and stably.
[0018] Compared with the prior art, the reducer brake rapid running-in tool has the following beneficial effects:
[0019] 1. The reducer brake rapid running-in tool, the sliding connection of the sliding seat and the sliding groove facilitates the adjustment of the positions of the reducer and the brake, can adapt to different sizes of equipment, and improves the universality of the equipment. The cooperation of the positioning bolt and the through slot and the cooperation of the positioning column and the reducer bottom plate and the positioning hole two can quickly and accurately position and fix the related components, ensure the accuracy and stability of the installation, reduce the installation and debugging time, do not need to be replaced to another workbench for running-in, and improve the universality of the overall equipment.
[0020] 2. The reducer brake rapid running-in tool, the plurality of equidistantly distributed sliding grooves, sliding seats, reducer bottom plates, reducer bodies and brake bodies can simultaneously perform running-in on multiple reducers, improve the working efficiency, and meet the needs of large-scale production. The equidistant distribution design makes the working conditions of each running-in unit consistent, ensuring the consistency and stability of the running-in effect. At the same time, through the monitoring and adjustment of the electrical parameters by the PCL circuit control cabinet, the running-in is ensured to be carried out under the best electrical conditions, further improving the efficiency and quality of the running-in. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;
[0023] Figure 3 This is a schematic diagram showing the disassembled structure of the break-in table and the reducer base plate of this utility model;
[0024] Figure 4 This is a schematic diagram of the installation structure of the running table and positioning hole of this utility model;
[0025] Figure 5 This is a schematic diagram of the disassembled structure of the running table and slide of this utility model;
[0026] Figure 6 This is a schematic diagram of the installation structure of the break-in table and support legs of this utility model.
[0027] The components include: 1. Break-in table; 2. Support leg; 3. Mounting bracket; 4. PCL circuit control cabinet; 5. Air switch; 6. Test gauge; 7. Through groove; 8. Slide groove; 9. Positioning hole one; 10. Slide seat; 11. Positioning bolt; 12. Positioning column; 13. Reducer base plate; 14. Reducer body; 15. Brake body; 16. Mounting column; 17. Positioning hole two. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Example 1: As Figures 1-6 As shown, the quick break-in fixture for a speed reducer brake provided by this utility model includes a break-in table 1. A mounting bracket 3 is fixedly installed at the other end of the break-in table 1 away from the support leg 2. A PCL circuit control cabinet 4 is fixedly installed on the outer surface of the mounting bracket 3. A through groove 7, a sliding groove 8, and a positioning hole 9 are opened on the outer surface of the break-in table 1. A slide seat 10 is provided on the inner surface of the sliding groove 8. A positioning bolt 11 is threadedly connected to the outer surface of the slide seat 10. A positioning column 12 is fixedly installed on the outer surface of the slide seat 10. A speed reducer base plate 13 is provided on the outer surface of the slide seat 10. A speed reducer body 14 and a brake body 15 are fixedly installed on the outer surface of the speed reducer base plate 13. A mounting column 16 is fixedly installed on the outer surface of the speed reducer base plate 13. A positioning hole 17 is opened on the outer surface of the speed reducer base plate 13.
[0030] Specifically, the PCL circuit control cabinet 4 is internally provided with an air switch 5 and a detection meter 6, and is electrically connected with the reducer body 14 and the brake body 15. When in use, the PCL circuit control cabinet 4 is first connected to the power supply, and the air switch 5 can automatically cut off the power supply when an abnormal situation such as overloading or short circuit occurs in the circuit, thereby ensuring the safety of the power supply of the entire running-in device. The detection meter 6 can monitor and display various parameters of the reducer body 14 and the brake body 15 during the running-in process, such as current, voltage, power and other information. Through the electrical connection between the PCL circuit control cabinet 4 and the reducer and the brake, the operator can conveniently control and adjust various electrical parameters during the running-in process according to the data fed back by the detection meter 6, so as to ensure that the running-in process is carried out under the best electrical conditions, improve the efficiency and quality of the running-in process, and ensure the safety and reliability of the entire running-in process.
[0031] Specifically, the sliding groove 8 is slidably connected with the sliding seat 10, and two sliding seats 10 are arranged in the sliding groove 8. When installing or adjusting the reducer body 14 and the brake body 15, the sliding seat 10 is slid along the sliding groove 8, so that the positions of the sliding seat 10 and the reducer body 14 and the brake body 15 can be conveniently adjusted to be in the appropriate working positions. This can conveniently and easily adjust the positions of the multiple sliding seats 10 in the sliding groove 8, realize the adjustment of the spacing between different reducers and brakes, and conveniently adapt to devices of different sizes, thereby improving the versatility of the device.
[0032] Specifically, the through groove 7 is provided in multiple numbers and is equidistantly distributed, and the positioning pin 11 penetrates the sliding seat 10 and extends to the inner surface of the through groove 7. When the sliding seat 10 is adjusted to the appropriate position in the sliding groove 8, the positioning pin 11 is tightened to penetrate the sliding seat 10 and be inserted into the inner surface of the through groove 7, so as to fix the position of the sliding seat 10. The equidistantly distributed through grooves 7 provide multiple fixing position options, which facilitates the accurate positioning and fixing of the sliding seat 10, and makes the positions of the reducer and the brake installed on the sliding seat 10 more stable, thereby ensuring that they will not be displaced due to vibration or other external forces during the running-in process, and ensuring the stability and reliability of the running-in process.
[0033] Embodiment two: as shown in the following figure, which is an improvement on the previous embodiment. Figures 2-6
[0034] Specifically, one positioning column 12 is matched with the reducer bottom plate 13, and the other positioning column 12 is matched with the positioning hole two 17. The advantage is that when the reducer bottom plate 13 is installed, one positioning column 12 is inserted into the reducer bottom plate 13, and the other positioning column 12 is inserted into the positioning hole two 17. The position of the reducer bottom plate 13 can be quickly and accurately positioned, ensuring the accuracy and stability of the installation of the reducer bottom plate 13, avoiding the problems of deviation or rotation of the reducer bottom plate 13 during installation, providing a stable installation foundation for the reducer body 14 and the brake body 15, and facilitating the stable operation of the subsequent running-in process. It ensures that the force and vibration generated during the running-in process will not change the position of the reducer and brake, improving the reliability and running-in effect of the equipment.
[0035] Specifically, the chute 8, the sliding seat 10, the reducer bottom plate 13, the reducer body 14 and the brake body 15 are provided with the same plurality of equal intervals. The advantage is that when the equipment is used, the plurality of equally distributed chutes 8, sliding seats 10, reducer bottom plates 13, reducer bodies 14 and brake bodies 15 can simultaneously run-in a plurality of reducers and brakes, greatly improving the working efficiency of the equipment, meeting the needs of large-scale production, and the equally distributed design ensures that the working conditions of each running-in unit are relatively consistent, reducing the differences in running-in effect caused by different positions. Each reducer and brake can complete the running-in in a similar environment, ensuring the consistency and stability of the running-in effect.
[0036] Specifically, the running-in table 1 is fixedly installed with support legs 2, and the support legs 2 are provided with the same four. The support legs 2 are respectively located at the four corners of the running-in table 1. The advantage is that when the running-in table 1 is installed, the four support legs 2 are respectively placed at the four corners of the running-in table 1, and the running-in table 1 is stably supported to ensure that the running-in table 1 remains horizontal and stable during the entire running-in process. The stable support legs 2 can withstand various forces generated during equipment operation, including the weight of the reducer and brake, vibration during running-in, etc., preventing the running-in table 1 from shaking or toppling due to uneven force, providing a stable working platform for the entire running-in process, and ensuring the safe and stable operation of the running-in equipment.
[0037] Working principle: in use, the running-in table 1 is stably supported by the four supporting legs 2 at the bottom of the four corners, providing a stable base platform for the entire device, the mounting frame 3 is fixed at the end of the running-in table 1 away from the supporting legs 2, and the PCL circuit control cabinet 4 installed thereon is used to control and monitor the entire running-in process, on the surface of the running-in table 1, the sliding seat 10 in the sliding groove 8 can slide along the sliding groove 8, and through the cooperation of the positioning bolt 11 and the equidistantly distributed through groove 7, the sliding seat 10 can be fixed at the appropriate position, the positioning column 12 on the sliding seat 10 is matched with the positioning hole two 17 on the reducer bottom plate 13, so that the reducer bottom plate 13 can be accurately installed, ensuring the accuracy and stability of the installation, the reducer body 14 and the brake body 15 are fixedly installed on the reducer bottom plate 13, and a plurality of such combinations are equidistantly distributed on the running-in table 1, facilitating simultaneous running-in operation of multiple reducers and brakes, the PCL circuit control cabinet 4 is electrically connected with the reducer body 14 and the brake body 15, after the power is turned on, the air switch 5 ensures the safety of the circuit and prevents overloading or short circuit, the detection table 6 monitors and displays the current, voltage, power and other parameters of the reducer body 14 and the brake body 15 in the running-in process in real time, and the operating personnel controls and adjusts the electrical parameters in the running-in process through the PCL circuit control cabinet 4 according to these parameters, so that the running-in is ensured to be carried out under the best electrical conditions.
[0038] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A quick running-in tool for a retarding mechanism brake, comprising a running-in table (1), characterized in that: The other end of the support leg (2) is fixedly installed with a mounting rack (3) away from the running-in platform (1), the outer surface of the mounting rack (3) is fixedly installed with a PCL circuit control cabinet (4), the outer surface of the running-in platform (1) is provided with a through slot (7), a sliding slot (8) and a positioning hole (9), the inner surface of the sliding slot (8) is provided with a sliding seat (10), the outer surface of the sliding seat (10) is threadedly connected with a positioning bolt (11), the outer surface of the sliding seat (10) is fixedly installed with a positioning column (12), the outer surface of the sliding seat (10) is provided with a speed reducer bottom plate (13), the outer surface of the speed reducer bottom plate (13) is fixedly installed with a speed reducer body (14) and a brake body (15), the outer surface of the speed reducer bottom plate (13) is fixedly installed with a mounting column (16), and the outer surface of the speed reducer bottom plate (13) is provided with a positioning hole (17).
2. The rapid break-in tooling for a reduction gear mechanism according to claim 1, characterized in that: The inner surface of the PCL circuit control cabinet (4) is provided with an air switch (5) and a detection table (6), and the PCL circuit control cabinet (4) is electrically connected with the speed reducer body (14) and the brake body (15).
3. The rapid break-in tooling for a reduction gear mechanism according to claim 1, wherein: The sliding slot (8) is slidably connected with the sliding seat (10), and the inner surface of the sliding slot (8) is provided with two sliding seats (10).
4. The rapid running-in tool for a retarding mechanism brake according to claim 1, characterized by: The through slot (7) is provided with a plurality of same through slots (7), and the plurality of through slots (7) are equidistantly distributed.
5. The rapid break-in tooling for a reduction gear mechanism according to claim 1, wherein: One of the positioning columns (12) is matched with the speed reducer bottom plate (13), and the other positioning column (12) is matched with the positioning hole (17).
6. The rapid break-in tooling for a reduction gear mechanism according to claim 1, wherein: The sliding slot (8), the sliding seat (10), the speed reducer bottom plate (13), the speed reducer body (14) and the brake body (15) are provided with a plurality of same sliding slots (8), sliding seats (10), speed reducer bottom plates (13), speed reducer bodies (14) and brake bodies (15), and the plurality of sliding slots (8), sliding seats (10), speed reducer bottom plates (13), speed reducer bodies (14) and brake bodies (15) are equidistantly distributed.
7. The rapid running-in tool for a retarding mechanism brake according to claim 1, characterized by: The bottom of the running-in platform (1) is fixedly installed with a support leg (2), the support leg (2) is provided with four same support legs (2), and the support legs (2) are respectively located at the four corners of the running-in platform (1).