Efficient fireproof sponge cutting equipment
An automated cutting device that uses a laser ranging module and a hydraulic cylinder has solved the problems of low efficiency and low precision in traditional fireproof sponge cutting, achieving a highly efficient and safe cutting effect.
Patent Information
- Application Number
- CN202423296746.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Traditional fireproof sponge cutting processes rely on manual operation or simple mechanical equipment, resulting in low production efficiency and low cutting precision. In particular, there are safety hazards when cutting complex shapes or large-sized sponges, and the material is prone to slipping during transportation, leading to uneven cuts.
This cutting equipment uses a laser ranging module in conjunction with a hydraulic cylinder. The distance between the conveyor rollers is adjusted by a hydraulic rod, and spikes are installed to increase friction. Combined with automated cutting technology, it achieves precise cutting.
It improves cutting efficiency and precision, reduces production costs and safety hazards, meets diverse production needs, and ensures cut flatness.
Smart Images

Figure CN223685550U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to fireproof sponge cutting technical field, specifically efficient fireproof sponge cutting equipment. BACKGROUND
[0002] Server is also called server, is the device that provides computing service, is a kind of computer.It provides computing or application service for other client (such as PC, smart phone, ATM etc.
[0003] However, the traditional fireproof sponge production cutting process is mostly dependent on manual operation or simple mechanical equipment, and there are problems of low production efficiency, low cutting precision, high cost and the like.Especially when cutting complex shape or large size sponge, these problems are more prominent, manual operation also has safety hazard, increases the production risk.In addition, due to the characteristics of fireproof sponge, the fireproof sponge material of traditional scheme is prone to slipping on the conveyor belt when transporting before cutting, which can cause the problem of uneven cutting edge inclination of fireproof sponge during cutting.Therefore, the technical personnel in the art provides a kind of efficient fireproof sponge cutting equipment to solve the problems raised in the background art. UTILITY MODEL CONTENTS
[0004] (I) technical problem solved
[0005] In view of the deficiencies of the prior art, the utility model provides a kind of efficient fireproof sponge cutting equipment to solve the problems of low production efficiency, low cutting precision, high cost and the like in the existing traditional fireproof sponge production cutting process, which mostly depends on manual operation or simple mechanical equipment.Especially when cutting complex shape or large size sponge, these problems are more prominent, manual operation also has safety hazard, increases the production risk.In addition, due to the characteristics of fireproof sponge, the fireproof sponge material of traditional scheme is prone to slipping on the conveyor belt when transporting before cutting, which can cause the problem of uneven cutting edge inclination of fireproof sponge during cutting.
[0006] (II) technical scheme
[0007] In order to achieve the above object, the utility model provides the following technical scheme: An efficient fireproof sponge cutting equipment, including the work table, the one side of work table is installed with the blanking table, the one end of work table is installed with the tool rest near blanking table, is installed with hydraulic cylinder on tool rest, the bottom output of hydraulic cylinder is installed with cutting blade, the top of blanking table is provided with the support, is installed with laser ranging module on the support, the bottom side of work table is installed with first limit sleeve, first limit sleeve is connected with first toothed plate in slidingly, one side of first toothed plate is provided with the pivot, the upper end of pivot is provided with first gear part, the outer end of pivot is provided with second gear part, the one end of first toothed plate is fixedly installed with step motor away from pivot, the output of step motor is connected with conveying roller and drives, is installed with the thorn on the outer wall of conveying roller, the setting of thorn can increase the friction force of conveying roller and fireproof sponge side, the below of first limit sleeve is provided with second limit sleeve, the movable slot is opened in second limit sleeve, the second toothed plate is inserted in the movable slot in slidingly, one side of second limit sleeve is installed with hydraulic rod, pivot and second limit sleeve rotate sleeve joint, second gear part is arranged in the movable slot.
[0008] Preferably, the output end of the hydraulic rod is connected with the end of the second toothed plate, the second toothed plate is in contact with the second gear part, the first toothed plate is in slidingly connected with the first limit sleeve, the first gear part is in contact with the first toothed plate, when it is necessary to adjust the distance between the two conveying rollers according to the specifications of the fireproof sponge, the second toothed plate is driven to expand or contract by the hydraulic rod, the second toothed plate is moved to drive the pivot to rotate through the second gear part, the rotation of the pivot drives the first gear part to rotate, thereby driving the first toothed plate to rotate, under the rotation of the first gear part, the two first toothed plates relatively expand or contract, thereby achieving the effect of adjusting the distance between the two conveying rollers.
[0009] Preferably, a sliding groove is formed in the work table, and the output end of the step motor penetrates the sliding groove, thereby facilitating the movement of the conveying roller.
[0010] Preferably, a limiting rod is installed on the upper side of the second limit sleeve, a support plate is sleeved on the limiting rod, support rods are vertically installed at both ends of the support plate, a sliding sleeve is sleeved on the support rod, a fixed shaft is installed on one side of the sliding sleeve, a roller sleeve is sleeved on the fixed shaft, and a fastening bolt is threadedly connected to the side of the sliding sleeve away from the fixed shaft, which can effectively limit the top pressing of the fireproof sponge, avoid the problem of the fireproof sponge being warped, and adjust the height of the sliding sleeve to press according to the different thicknesses of the fireproof sponge.
[0011] Preferably, a spring is sleeved on the limiting rod, one end of the spring is in abutting contact with the supporting plate, and the other end of the spring is in abutting contact with the bottom side wall of the workbench, before use, the supporting plate can be lifted by a part, the spring is used, the elasticity is provided for pressing the fireproof sponge, and compensation is achieved.
[0012] Preferably, the laser ranging module is higher than the table top of the workbench, the length of the fireproof sponge extending from the cutting blade is measured by the laser ranging module, weak signals output by the laser ranging module are amplified, filtered and converted into digital signals through a signal processing system, and then the digital signals are transmitted to a control system, the conveying unit and the cutting unit in the device are controlled by the control system, so that the device has high accuracy when cutting the fireproof sponge, and continuous and accurate cutting can be carried out.
[0013] Preferably, the blanking table is inclined, so that the cut material is conveniently discharged.
[0014] (Three) beneficial effects
[0015] Compared with the prior art, the utility model provides a kind of efficient fireproof sponge cutting equipment, with following beneficial effects:
[0016] 1, the fireproof sponge cutting equipment is by using laser ranging module, with hydraulic cylinder and cutting blade's tool rest is composed laser measurement and cutting integrated equipment, when needing to adjust the distance between two conveying rollers according to the specification of fireproof sponge, second toothed plate is driven to expand by hydraulic rod, drives the rotation of the shaft, finally drives the rotation of the first toothed plate, so that the first toothed plate carries out relative expansion or contraction movement, to adjust the distance between conveying roller, different specifications of fireproof sponge material can be conveyed and cut, the friction between conveying roller and fireproof sponge side is increased by the sharp installed on the outer wall of conveying roller, avoid the problem of skidding when cutting, improve the cutting efficiency of cutting equipment;
[0017] 2, the laser ranging module of the scheme cooperates with cutting tool to realize automatic cutting operation, so that production efficiency is significantly improved, the measurement accuracy of laser ranging device is high, positioning is accurate, so as to improve the cutting precision, further improve the quality of product, reduce manual operation, reduce production cost, and safety is high, reduce the security risk in production process, and good flexibility, different shapes and sizes of sponge can be cut by adjusting the internal data of laser measuring module, meet the diversified production demand. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a kind of efficient fireproof sponge cutting equipment's three-dimensional structure schematic diagram provided by the embodiment of the present application.
[0019] Figure 2It is a bottom structure schematic view of the workbench of the efficient fireproof sponge cutting equipment provided in the embodiment of the present application.
[0020] Figure 3 It is a structure schematic view of the first limiting sleeve in the efficient fireproof sponge cutting equipment provided in the embodiment of the present application.
[0021] Figure 4 It is a structure schematic view of the second limiting sleeve in the efficient fireproof sponge cutting equipment provided in the embodiment of the present application.
[0022] Figure 5 It is a structure schematic view of the conveying roller in the efficient fireproof sponge cutting equipment provided in the embodiment of the present application.
[0023] In the figure: 1, workbench; 101, sliding chute; 102, blanking table; 2, knife holder; 3, hydraulic cylinder; 4, cutting blade; 5, support; 6, laser ranging module; 7, first limiting sleeve; 8, first toothed plate; 9, stepping motor; 10, conveying roller; 11, thorn; 12, rotating shaft; 121, first gear part; 122, second gear part; 13, second limiting sleeve; 14, movable groove; 15, second toothed plate; 16, hydraulic rod; 17, limiting rod; 18, support plate; 19, support rod; 20, sliding sleeve; 21, fixed shaft; 22, roller sleeve; 23, fastening bolt; 24, spring. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0025] The present application provides a technical scheme, an efficient fireproof sponge cutting equipment, please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5, including the workbench 1, one side of the workbench 1 is provided with a blanking table 102, the workbench 1 is installed near the blanking table 102 one end is provided with a tool holder 2, the tool holder 2 is installed with hydraulic cylinder 3, the bottom output end of the hydraulic cylinder 3 is provided with cutting blade 4, the blanking table 102 is provided with a support 5, the support 5 is installed with laser ranging module 6, the bottom side of the workbench 1 is provided with a first limiting sleeve 7, the first limiting sleeve 7 is slidably connected with a first toothed plate 8, one side of the first toothed plate 8 is provided with a rotating shaft 12, the upper end of the rotating shaft 12 is provided with a first gear part 121, the outer end of the rotating shaft 12 is provided with a second gear part 122, the end of the first toothed plate 8 away from the rotating shaft 12 is fixedly installed with a stepping motor 9, the output end of the stepping motor 9 is drivingly connected with a conveying roller 10, the outer wall of the conveying roller 10 is installed with a thorn 11, the thorn 11 can increase the friction between the conveying roller 10 and the side of the fireproof sponge, the lower side of the first limiting sleeve 7 is provided with a second limiting sleeve 13, the second limiting sleeve 13 is provided with a movable slot 14, the movable slot 14 is slidably connected with a second toothed plate 15, one side of the second limiting sleeve 13 is provided with a hydraulic rod 16, the rotating shaft 12 is rotatably connected with the second limiting sleeve 13, the second gear part 122 is arranged in the movable slot 14.
[0026] Please refer to Figure 1 、 Figure 3 、 Figure 4 , the output end of the hydraulic rod 16 is connected with the end of the second toothed plate 15, the second toothed plate 15 is in contact with the second gear part 122, the first toothed plate 8 is slidably connected with the first limiting sleeve 7, the first gear part 121 is in contact with the first toothed plate 8, when it is necessary to adjust the distance between the two conveying rollers 10 according to the specifications of the fireproof sponge, the second toothed plate 15 is driven to extend or retract by the hydraulic rod 16, the rotating shaft 12 is driven to rotate by the second gear part 122 when the second toothed plate 15 moves, the first gear part 121 is rotated by the rotating shaft 12, so as to drive the first toothed plate 8 to rotate, under the rotation of the first gear part 121, the two first toothed plates 8 are relatively expanded or contracted, so as to achieve the effect of adjusting the distance between the two conveying rollers 10, the workbench 1 is provided with a sliding groove 101, the output end of the stepping motor 9 penetrates through the sliding groove 101, so as to facilitate the movement of the conveying roller 10.
[0027] Please refer to Figure 1 、 Figure 3 、 Figure 4The upper side of the second limiting sleeve 13 is provided with a limiting rod 17, the supporting plate 18 is sleeved on the limiting rod 17, the supporting rods 19 are vertically arranged on the two ends of the supporting plate 18, the sliding sleeve 20 is sleeved on the supporting rods 19, the fixed shaft 21 is arranged on one side of the sliding sleeve 20, the roller sleeve 22 is sleeved on the fixed shaft 21, the fastening bolt 23 is threadedly connected to the side, away from the fixed shaft 21, of the sliding sleeve 20, the limiting rod 17 is sleeved with the spring 24, one end of the spring 24 is in abutting contact with the supporting plate 18, and the other end of the spring 24 is in abutting contact with the bottom side wall of the workbench 1, the supporting plate 18 can be lifted before use, the spring 24 can be used, the spring 24 has a certain elasticity when the fireproof sponge is pressed, and the spring 24 can compensate, the laser ranging module 6 is higher than the table top of the workbench 1, the length of the fireproof sponge extending from the cutting blade is measured by the laser ranging module 6, the weak signal output by the laser ranging module 6 is amplified, filtered and converted into a digital signal by the signal processing system, and then is transmitted to the control system, the conveying unit and the cutting unit in the device are controlled by the control system, the device has high accuracy when the fireproof sponge is cut, the device can be continuously and accurately cut, and the discharging table 102 is inclined, so that the cut material can be discharged.
[0028] The first limiting sleeve 7 is arranged on the bottom side of the workbench 1, the two first toothed plates 8 are slidably connected in the first limiting sleeve 7, the two first toothed plates 8 are arranged opposite to each other and in opposite directions, the rotating shaft 12 is arranged between the two first toothed plates 8, the first gear part 121 and the second gear part 122 are arranged at the upper end and the lower end of the rotating shaft 12 respectively, the first gear part 121 of the rotating shaft 12 is arranged in the first limiting sleeve 7 and is in contact and engagement with the first toothed plate 8, the stepping motor 9 is arranged at the end, away from the rotating shaft 12, of the first toothed plate 8, the output end of the stepping motor 9 is drivingly connected with the conveying roller 10, the plurality of sharp spikes 11 are arranged on the outer wall of the conveying roller 10, the conveying roller 10 is driven to rotate by the two stepping motors 9 on the workbench 1, and the fireproof sponge is limitedly conveyed, and the friction force between the conveying roller 10 and the side edge of the fireproof sponge is increased due to the arrangement of the sharp spikes 11.
[0029] The second limiting sleeve 13 is provided at the bottom side of the first limiting sleeve 7, the movable slot 14 is formed in the second limiting sleeve 13, and the second gear part 122 of the rotating shaft 12 is arranged in the movable slot 14; the rotating shaft 12 is rotatably sleeved with the second limiting sleeve 13; the hydraulic rod 16 is arranged at one side of the movable slot 14 and is fixedly inserted into the second limiting sleeve 13; the output end of the hydraulic rod 16 is connected with the second toothed plate 15 in the movable slot 14; when the distance between the two conveying rollers 10 needs to be adjusted according to the specifications of the fireproof sponge, the second toothed plate 15 is driven to extend or retract by the hydraulic rod 16; when the second toothed plate 15 moves, the rotating shaft 12 is driven to rotate by the second gear part 122; the first gear part 121 is driven to rotate by the rotating shaft 12, so that the first toothed plate 8 is driven to rotate; under the rotation of the first gear part 121, the two first toothed plates 8 are relatively expanded or contracted, so that the distance between the two conveying rollers 10 is adjusted, the conveying mechanism can convey fireproof sponges of different specifications, the conveying specifications can be quickly adjusted compared with the traditional belt type conveying, the slipping problem is less likely to occur, and the cutting efficiency of the cutting equipment is improved.
[0030] The limiting rod 17 is installed in the middle of the second limiting sleeve 13, the supporting plate 18 is arranged on the limiting rod 17, the supporting rods 19 are vertically installed at both ends of the supporting plate 18, the supporting rods 19 penetrate through the workbench 1, the sliding sleeve 20 is arranged on the part of the supporting rods 19 above the workbench 1, the fixed shaft 21 is installed on one side of the sliding sleeve 20, the roller sleeve 22 is installed on the fixed shaft 21, and the fastening bolt 23 is threadedly connected to the other side of the sliding sleeve 20; when the fireproof sponge is conveyed, the structure can effectively press and limit the top of the fireproof sponge, so that the fireproof sponge is prevented from being warped, the height of the sliding sleeve 20 can be adjusted according to the thickness of the fireproof sponge, the fireproof sponge can be pressed, the spring 24 is arranged on the limiting rod 17, the supporting plate 18 can be lifted before use, the spring 24 is used, the fireproof sponge is pressed with a certain elasticity, and compensation is achieved.
[0031] The discharging table 102 is installed at one end of the workbench 1, the step is arranged between the discharging table 102 and the workbench 1, the knife holder 2 is arranged at the connecting position of the discharging table 102 and the workbench 1, the hydraulic cylinder 3 is installed on the knife holder 2, and the cutting blade 4 is installed at the output end of the hydraulic cylinder 3; when the cutting blade 4 is pressed downward, the fireproof sponge is cut by the step between the discharging table 102 and the workbench 1.
[0032] The laser ranging module 6 is internally provided with a control module and is connected with the step drive motor part of the power supply end of the tool assembly, so as to realize the automatic ranging cutting operation.
[0033] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one from another entity or action, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0034] In this document, unless otherwise specifically stated and limited, the terms "mount", "set", "connect", "fix", "screw", and the like should be interpreted broadly, for example, can be fixed connection, can also be detachable connection, or integral; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise specifically limited, the above-mentioned terms in the utility model can be understood according to the specific meaning in the utility model by those skilled in the art.
[0035] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency fireproof sponge cutting device, comprising a workbench, characterized in that: The side of the workbench is provided with a discharging table, one end of the workbench near the discharging table is provided with a tool holder, the tool holder is provided with a hydraulic cylinder, the bottom output end of the hydraulic cylinder is provided with a cutting blade, the upper side of the discharging table is provided with a support, and the support is provided with a laser ranging module. The bottom side of the workbench is provided with a first limiting sleeve, the first limiting sleeve is slidably connected with a first toothed plate, one side of the first toothed plate is provided with a rotating shaft, the upper end of the rotating shaft is provided with a first gear part, the outer end of the rotating shaft is provided with a second gear part, the end of the first toothed plate away from the rotating shaft is fixedly provided with a stepping motor, the output end of the stepping motor is drivingly connected with a conveying roller, the outer wall of the conveying roller is provided with a thorn, the lower side of the first limiting sleeve is provided with a second limiting sleeve, the second limiting sleeve is provided with a movable groove, the movable groove is slidably connected with a second toothed plate, one side of the second limiting sleeve is provided with a hydraulic rod, the rotating shaft is rotatably connected with the second limiting sleeve, and the second gear part is arranged in the movable groove.
2. The efficient fireproof sponge cutting device according to claim 1, characterized in that: The output end of the hydraulic rod is connected with the end of the second toothed plate.
3. The efficient fireproof sponge cutting device according to claim 1, wherein: The first toothed plate is slidably connected with the first limiting sleeve, and the first gear part is in contact with the first toothed plate.
4. The efficient fireproof sponge cutting device according to claim 1, wherein: The output end of the stepping motor penetrates the sliding groove.
5. The efficient fireproof sponge cutting apparatus as claimed in claim 1, wherein: The upper side of the second limiting sleeve is provided with a limiting rod, the limiting rod is provided with a supporting plate, and the both ends of the supporting plate are vertically provided with supporting rods.
6. The efficient fireproof sponge cutting apparatus as claimed in claim 5, wherein: The supporting rod is provided with a sliding sleeve, one side of the sliding sleeve is provided with a fixing shaft, the fixing shaft is provided with a roller sleeve, and the side of the sliding sleeve away from the fixing shaft is threadedly connected with a fastening bolt.
7. The efficient fireproof sponge cutting apparatus as claimed in claim 5, wherein: The limiting rod is provided with a spring, one end of the spring is in abutting contact with the supporting plate, and the other end of the spring is in abutting contact with the bottom side wall of the workbench.
8. The efficient fireproof sponge cutting apparatus as claimed in claim 1, wherein: The laser ranging module is higher than the table top of the workbench.
9. The efficient fireproof sponge cutting apparatus as claimed in claim 1, wherein: The discharging table is inclined.