Film surface punching mechanism
By designing a drive and limiting mechanism, the height of the transfer roller is quickly and accurately adjusted and stably positioned, solving the problem of complex height adjustment of the transfer roller and improving the accuracy of film punching and the convenience of equipment maintenance.
Patent Information
- Application Number
- CN202522243977.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-10-23
AI Technical Summary
During film processing, the height of the transfer roller needs to be adjusted repeatedly, which increases the workload of the workers. In addition, the position of the transfer roller is not stable enough, which affects the accuracy of punching.
A perforation mechanism for a thin film surface was designed. Through the cooperation of a drive mechanism and a limiting mechanism, the height of the transfer roller can be accurately adjusted and stably positioned. The mechanism includes the cooperation of components such as sliders, limiting blocks, and stops. The screw and threaded connection facilitates the height adjustment and positioning of the transfer roller.
It enables rapid and precise adjustment of the height of the transmission roller, reduces the complexity of maintenance operations, ensures the stability and accuracy of the punching position, and improves the operating efficiency and maintenance convenience of the equipment.
Smart Images

Figure CN223685613U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to sampling device technical field, concretely relates to a film surface punching mechanism. BACKGROUND
[0002] Surface punching in film processing is a key process to improve material performance and expand application scenarios. The purpose of punching is various, such as in the field of agricultural mulching film and food packaging, laser punching can precisely control aperture (micron to millimeter) and distribution density, realize the balance of air permeability and sealing, for example, greenhouse film adjusts air circulation through punching to promote plant photosynthesis; the air permeable hole of food packaging can prolong the shelf life, prevent external pollution at the same time, the purpose of punching is to improve the uniformity of heat distribution and reduce the risk of local overheating after punching of carbon fiber film; at the same time, the hole can release surface compression stress, prevent material deformation or cracking, and improve structural stability.
[0003] As described above, in the process of film processing, punching treatment will be carried out on the outer surface of the film as needed, such as Figure 1 As shown, transmission rollers are arranged on the transmission machine of the film, the outer surface of the transmission roller is provided with a plurality of punching needles, the film passes through the outer surface of the lower side of the transmission roller, and the transmission roller can punch the film in the transmission process through the punching needle in the process of rotating, and in the actual use process, when the transmission roller is used for a long time, the height of the transmission roller needs to be adjusted to facilitate the maintenance of the transmission roller by the staff, and then the transmission roller is adjusted to the height of daily use.
[0004] However, after adjusting the height of the transmission roller in daily maintenance, when the staff needs to adjust the transmission roller to the height of daily use again, the staff needs to repeatedly adjust the height of the transmission roller to accurately reach the height of daily use, and the work burden of the staff is large. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a film surface punching mechanism to solve the problems in the background art.
[0006] In order to achieve the above technical purpose, the utility model adopts the following technical scheme:
[0007] The utility model provides a kind of film surface punching mechanism, including transmission roller, the outer surface of the transmission roller is equipped with several puncture needle, the left and right sides of the transmission roller are equipped with support frame, two The support frame is equipped with sliding slot in, two The sliding slot is slidably equipped with sliding block in, two The sliding block is connected with the both ends of transmission roller respectively, two The support frame is equipped with driving mechanism with sliding block transmission connection, two The support frame is equipped with limit mechanism matched with sliding block in, the limit mechanism includes the vertical slot being equipped in the inner wall of sliding slot, the vertical slot is slidably equipped with limit block in, the side of limit block facing sliding block is equipped with recess, the recess is slidably equipped with stop block matched with sliding block in, the inner wall of the side of vertical slot away from sliding block is equipped with through groove being communicated with outside, the first screw rod of limit block is equipped with passing through through groove, the outside of support frame is equipped with locking handle with first screw rod screw connection.
[0008] The trigger mechanism includes a threaded hole provided in the inner wall of the recess, one side of the threaded hole passes through the inner wall of the first screw rod, and the stop block is rotatably connected with a second screw rod on one side. The second screw rod is equipped with a tightening member through the threaded hole.
[0009] The left and right sides of the limit block are equipped with mounting grooves, and the top blocks are slidably equipped in the two mounting grooves. The mutually away sides of the two top blocks are equipped with a plurality of clamping teeth, and the inner wall of the sliding slot is equipped with a rack matched with the plurality of clamping teeth.
[0010] Both the inner walls of the mounting grooves are equipped with telescopic rods, one end of the two telescopic rods is connected with the top block, and the outer sides of the two telescopic rods are both sleeved with springs. The top block and the stop block are matched with the connecting assembly.
[0011] The connecting assembly includes a connecting rod connected with the top block, and the connecting rod is provided with an iron block on the side facing the stop block. The two sides of the stop block are both equipped with a magnet block matched with the iron block.
[0012] The upper sides of the two stop blocks are both equipped with a buffer pad.
[0013] The lower sides of the two support frames are both equipped with mounting plates, and the mounting plates are all equipped with fixing nails at the positions of the four corners.
[0014] The driving mechanism includes a screw rod rotatably arranged in the sliding slot, the screw rod is threadedly connected with the sliding block, and the screw rod is upwardly rotatably equipped with a handle through the support frame.
[0015] Compared with the prior art, the utility model has the following technical advantages:
[0016] 1. The driving mechanism (the screw rod is threadedly connected with the sliding block, and the handle is used to rotate the screw rod) can conveniently adjust the height of the transmission roller, so as to adapt to the punching requirements of different specifications of films and the operation space requirements during equipment maintenance.
[0017] 2. The position of the sliding block can be accurately positioned by the cooperation of the limiting block, the stop block and other components in the limiting mechanism, ensuring the stability of the transmission roller position during the punching process and the accuracy of the punching position.
[0018] 3. When the stop block extends out of the groove, the top block extends out of the installation slot under the action of the spring, and the teeth engage with the rack, which can effectively prevent the limiting block from sliding down due to the impact of the sliding block, thereby enhancing the stability of the entire mechanism.
[0019] 4. When maintenance of the transmission roller is needed, the stop block can be retracted into the groove by operation, canceling the limiting of the sliding block, freely adjusting the height of the transmission roller, and facilitating the maintenance operation of the staff; and after the maintenance is completed, the stop block can be quickly reset. BRIEF DESCRIPTION OF DRAWINGS
[0020] The utility model can be further illustrated by the non-limiting embodiments shown in the drawings.
[0021] Figure 1 It is a structural schematic view of the transmission roller of the utility model;
[0022] Figure 2 It is a structural schematic view of the utility model;
[0023] Figure 3 It is Figure 2 It is an enlarged structural schematic view of position A;
[0024] Figure 4 It is a partial structural schematic view of the utility model;
[0025] Figure 5 It is an assembly structural schematic view of the limiting block, the first screw rod, the locking handle, the second screw rod and the tightening member of the utility model;
[0026] Figure 6 It is a cross-sectional structural schematic view of the limiting block and the second screw rod of the utility model;
[0027] Figure 7 It is an assembly structural schematic view of the limiting block, the stop block, the first screw rod and the tightening member of the utility model.
[0028] The main element symbols are explained as follows:
[0029] Transmission roller 1, puncture needle 11, support frame 12, sliding chute 13, sliding block 14, vertical groove 2, limiting block 21, groove 22, stop block 23, through groove 24, first screw rod 25, locking handle 26, threaded hole 3, second screw rod 31, tightening member 32, installation slot 33, top block 34, tooth 35, rack 36, telescopic rod 4, spring 41, connecting rod 42, iron block 43, magnet block 44, mounting plate 5, fixing nail 51, screw rod 52, handle 53. DETAILED DESCRIPTION
[0030] In order for those skilled in the art to better understand the present application, the technical scheme of the present application is further described below in conjunction with the drawings and examples.
[0031] As shown in Figures 2-7 The utility model discloses a film surface punching mechanism, including transmission roller 1, the outer surface of transmission roller 1 is equipped with a plurality of puncture needle 11, the left and right sides of transmission roller 1 are equipped with support frame 12, two support frames 12 are equipped with sliding slot 13 in, two sliding slots 13 are equipped with sliding block 14 in sliding, two sliding blocks 14 are connected with the both ends of transmission roller 1 respectively, two support frames 12 are equipped with the drive mechanism of transmission with sliding block 14, two support frames 12 are equipped with the limiting mechanism matched with sliding block 14 in, the limiting mechanism includes the vertical slot 2 of being arranged in the inner wall of sliding slot 13, the vertical slot 2 is equipped with the limiting block 21 of sliding up and down in, the recess 22 of limiting block 21 is equipped with the stop block 23 matched with sliding block 14 in sliding, the inner wall of vertical slot 2 is equipped with the through slot 24 of being communicated with the outside away from sliding block 14, limiting block 21 is equipped with the first screw rod 25 of passing through through slot 24, the lock handle 26 of being connected with the first screw rod 25 screw thread is equipped on the outside of support frame 12.
[0032] The left and right sides of transmission roller 1 are connected with sliding block 14, and the staff adjusts the up-and-down sliding of sliding block 14 in sliding slot 13 through the drive mechanism, so that the up-and-down height of transmission roller 1 can be adjusted, and after the two side support frames 12 are installed on the film processing equipment rack, the transmission roller 1 can be installed on the film processing equipment, and when the film passes through the lower side of the transmission roller 1, the puncture needle 11 on the outer surface of the transmission roller 1 can perform the punching work on the film surface.
[0033] During the use of transmission roller 1, the lock handle 26 is loosened, the limiting of limiting block 21 is cancelled, at this time, the staff adjusts the height of limiting block 21 by sliding upward through the first screw rod 25, adjusts the position of sliding block 14, ensures that the stop block 23 is located below the limiting block 21, adjusts the stop block 23 to be located below the sliding block 14, ensures that the stop block 23 is in close contact with the lower surface of the sliding block 14, and then the lock handle 26 is tightened, the lock handle 26 is in close contact with the outer surface of the support frame 12, so as to ensure that the position of the limiting block 21 is in a fixed state, and the limiting block 21 will not slide.
[0034] The staff can adjust the height of the transmission roller 1 through the driving mechanism. When the transmission roller 1 is maintained and the height is adjusted, the staff can put the block 23 into the groove 22 through the trigger mechanism, so that the block 23 does not limit the slider 14. At this time, the staff can freely adjust the height of the transmission roller 1. The staff can overhaul and maintain the transmission roller 1. When it is necessary to drive the transmission roller 1 to reset and adjust to the original position, the height of the transmission roller 1 can be adjusted upward, and the slider 14 is kept on the upper side of the limiting block 21. At this time, the staff puts the block 23 out of the groove 22 through the trigger mechanism, and keeps part of the block 23 on the lower side of the slider 14. At this time, the staff can adjust the height of the transmission roller 1 downward until the slider 14 is tightly dropped on the upper side of the block 23. In this way, the staff can quickly complete the reset of the transmission roller 1 without repeatedly adjusting the height of the transmission roller 1.
[0035] The trigger mechanism comprises a threaded hole 3 arranged on the inner wall of the groove 22, the threaded hole 3 penetrates through the inner wall of the first screw rod 25 on one side, and the block 23 is rotatably connected with a second screw rod 31 on one side. The second screw rod 31 is assembled with a tightening piece 32 through the threaded hole 3.
[0036] The second screw rod 31 is threadedly connected with the threaded hole 3, so that when the second screw rod 31 rotates in two directions respectively, the second screw rod 31 can slide left and right in the threaded hole 3. Since the second screw rod 31 is connected with the block 23, when the second screw rod 31 slides left and right, the block 23 can slide left and right, so that the purpose of freely adjusting the position of the block 23 can be achieved.
[0037] The limiting block 21 is provided with a mounting groove 33 on the left and right sides, and a top block 34 is slidably assembled in each of the two mounting grooves 33. A plurality of clamping teeth 35 are arranged on the side away from each other of the two top blocks 34, and a rack 36 matched with the plurality of clamping teeth 35 is arranged on the inner wall of the sliding groove 13.
[0038] When the block 23 extends out of the groove 22, the two top blocks 34 simultaneously move to the side of the extending mounting groove 33 until the plurality of clamping teeth 35 on the outer side of the top block 34 engages with the rack 36. This design can ensure the stability of the limiting block 21 and prevent the limiting block 21 from sliding downward due to the downward impact of the slider 14. When it is necessary to adjust the position of the limiting block 21, the block 23 is put into the groove 22, and the position of the limiting block 21 can be freely adjusted.
[0039] The inner wall of the mounting groove 33 is provided with two telescopic rods 4, one end of each of the two telescopic rods 4 is connected with the top block 34, and a spring 41 is sleeved outside each of the two telescopic rods 4. The top block 34 and the block 23 are matched with the connecting assembly.
[0040] When the stopper 23 extends out of the groove 22, the pulling force on the two top blocks 34 is cancelled through the connecting assembly, and the top blocks 34 are pushed to extend out of the mounting groove 33 under the extension of the spring 41, so that the plurality of clamping teeth 35 are connected with the rack 36; when the stopper 23 is retracted into the groove 22, the top blocks 34 are retracted into the mounting groove 33 through the connecting assembly, and the telescopic rod 4 and the spring 41 are in a compressed state.
[0041] The connecting assembly comprises a connecting rod 42 connected with the top block 34, and the connecting rod 42 is provided with an iron block 43 on the side facing the stopper 23; and the stopper 23 is provided with a magnet block 44 matched with the iron block 43 on each side.
[0042] When the stopper 23 is located in the groove 22, the two magnet blocks 44 can adsorb the iron block 43 and drive the iron block 43 to move to the side of the magnet block 44, so that the iron block 43 retracts the top block 34 into the mounting groove 33 through the connecting rod 42; when the stopper 23 moves out of the mounting groove 33, the magnet block 44 cancels the adsorption of the iron block 43, and the stopper 23 is pushed out of the mounting groove 33 under the extension of the spring 41.
[0043] The two stoppers 23 are provided with a buffer pad on the upper side. The design of the buffer pad can prevent hard contact between the stopper 23 and the sliding block 14, and protect the stopper 23 and the sliding block 14.
[0044] The lower side of each support frame 12 is provided with a mounting plate 5, and the mounting plate 5 is provided with a fixing nail 51 at each corner. In this way, the staff can use the fixing nail 51 to pass through the mounting plate 5 and install the mounting plate 5 on the film processing equipment.
[0045] The driving mechanism comprises a screw rod 52 rotatably arranged in the sliding groove 13, and the screw rod 52 is threadedly connected with the sliding block 14; and the screw rod 52 is provided with a handle 53 upwardly penetrating through the support frame 12. Since the screw rod 52 is threadedly connected with the sliding block 14, the sliding block 14 can slide up and down in the sliding groove 13 when the screw rod 52 rotates in two directions, and the handle 53 facilitates the staff to rotate the screw rod 52.
[0046] The above embodiments only exemplarily illustrate the principle and effect of the present application, and are not used to limit the present application. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought of the present application should be covered by the claims of the present application.
Claims
1. A film surface perforating mechanism comprising a transport roller, the outer surface of which is fitted with a plurality of piercing needles, characterized in that: Both sides of the transmission roller are equipped with support frames, both of the support frames are equipped with sliding grooves, both of the sliding grooves are slidably equipped with sliding blocks, both of the sliding blocks are connected with two ends of the transmission roller respectively, both of the support frames are equipped with driving mechanisms which are in transmission connection with the sliding blocks, both of the support frames are equipped with limiting mechanisms which are matched with the sliding blocks, the limiting mechanism comprises a vertical slot which is arranged on the inner wall of the sliding groove, a limiting block is slidably arranged in the vertical slot, a recess is arranged on the side of the limiting block which faces the sliding block, a stop block which is matched with the sliding block is slidably arranged in the recess, the stop block is equipped with a triggering mechanism, the inner wall of the side of the vertical slot which is far away from the sliding block is equipped with a through slot which is in communication with the outside, the limiting block is equipped with a first screw rod which passes through the through slot, the outer side of the support frame is equipped with a locking handle which is in screw connection with the first screw rod.
2. A film surface perforating mechanism according to claim 1, characterized in that: The triggering mechanism comprises a threaded hole which is arranged on the inner wall of the recess, the threaded hole passes through the inner wall of the first screw rod on one side, the stop block is rotatably connected with a second screw rod on one side, the second screw rod is assembled with a tightening piece through the threaded hole.
3. A film surface perforating mechanism according to claim 1, wherein: Both sides of the limiting block are equipped with mounting grooves, both of the mounting grooves are slidably equipped with top blocks, both of the top blocks are equipped with a plurality of clamping teeth on the sides which are far away from each other, the inner wall of the sliding groove is equipped with a rack which is matched with the plurality of clamping teeth.
4. A film surface perforating mechanism according to claim 3, wherein: Both of the inner walls of the mounting grooves are equipped with telescopic rods, one end of each of the telescopic rods is connected with the top block, springs are sleeved on the outer sides of the telescopic rods, the top block is connected with the stop block through a connecting assembly.
5. A film surface perforating mechanism according to claim 4, wherein: The connecting assembly comprises a connecting rod which is connected with the top block, the connecting rod is equipped with an iron block on the side which faces the stop block, both sides of the stop block are equipped with magnet blocks which are matched with the iron block.
6. A film surface perforating mechanism according to claim 1, wherein: The upper sides of both of the stop blocks are equipped with buffer pads.
7. The film surface perforating mechanism of claim 1 wherein: The lower sides of both of the support frames are equipped with mounting plates, fixed nails are assembled at the positions of the four corners of the mounting plates.
8. The film surface perforating mechanism of claim 1 wherein: The driving mechanism comprises a screw rod which is rotatably arranged in the sliding groove, the screw rod is in screw connection with the sliding block, the screw rod is assembled with a handle which passes through the support frame and rotates upwardly.