Pouring forming device with cooling device
By employing a dual internal and external cooling system and purifying the cooling water, the problems of cooling water vapor accumulation and resource waste have been solved, achieving uniform cooling of the mold blocks and efficient production.
Patent Information
- Application Number
- CN202520065110.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-13
AI Technical Summary
Existing casting equipment suffers from heat accumulation in cooling water vapor during the cooling process, which affects the molding quality. Furthermore, the low utilization rate of cooling water resources leads to a decrease in production efficiency.
The system employs a dual internal and external cooling system, including a first water pump, a first suction pipe, a first outlet pipe, a flow divider, and a nozzle to uniformly spray cooling water onto the mold surface. Simultaneously, a second water pump, a second suction pipe, a second outlet pipe, and a cooling tank are used to cool the cooling chamber. The system also incorporates a flow guide, a semiconductor cooling chip, and a cooling fan to further reduce the temperature of the cooling water. The water quality is purified by a filter plate to ensure the stable operation of the cooling system.
This achieved uniform cooling of the mold blocks, improved molding quality, reduced cooling water waste, increased production efficiency and resource utilization, and ensured the continuous and stable operation of the cooling system.
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Figure CN223685673U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a pouring forming device technical field especially, it is a kind of pouring forming device with cooling device. BACKGROUND
[0002] The announcement No. CN216328982U discloses a refractory product forming pouring device, relates to pouring device technical field.The utility model provides a refractory product forming pouring device, relates to pouring device technical field, including mould block, the inside of mould block is equipped with cooling groove, the rear end of mould block is provided with water storage tank, water storage tank side surface is equipped with water valve, and the one end of water valve is equipped with No. 1 water pipe, and the one end of No. 1 water pipe is equipped in the inside of cooling groove.The utility model, by being provided with mould block, cooling groove, water storage tank, No. 1 water pipe, No. 2 water pipe, top cover and pressure pump, can in the process of cooling and shaping to the raw material liquid in mould block, starts pressure pump, and the liquid in water storage tank is filled in cooling groove by No. 1 water pipe, and after circulation in cooling groove, it is backflowed to water storage tank by No. 2 water pipe, realizes the water circulation function between water storage tank and cooling groove by this mode, ensures that the liquid in water storage tank always maintains the cooling effect, saves the use of water resource, improves the production efficiency of the pouring device, and the cooling method adopted by the device in the cooling process of pouring module is mainly through the internal cooling pipeline to absorb and conduct heat, wherein the water vapor produced when cooling water contacts the module is easy to accumulate heat to make the water temperature higher and higher, which can affect the final forming quality, and needs to be improved. UTILITY MODEL CONTENTS
[0003] The utility model aims at solving the technical problem in the background art.
[0004] The utility model discloses a kind of pouring forming devices with cooling device, including workbench, the surface of the workbench is equipped with water collecting tank, the surface of the water collecting tank is equipped with through-hole, the surface of the water collecting tank is fixedly installed with lower mould box, the inside of the lower mould box is equipped with cooling cavity, the surface of the lower mould box is equipped with exhaust hole, the surface of the workbench is fixedly installed with water tank and mounting bracket, the surface of the mounting bracket is fixedly installed with first water pump and support frame, the input end and the output end of the first water pump are fixedly installed with first water suction pipe and first water outlet pipe respectively, one end of the first water outlet pipe is communicated with shunt block, the surface of the shunt block is fixedly installed with spray head, the lower of the workbench is placed with second water pump, the input end and the output end of the second water pump are fixedly installed with second water suction pipe and second water outlet pipe respectively, one end of the second water suction pipe is fixedly installed with cooling tank, the surface of the cooling tank is fixedly installed with refrigeration fan.
[0005] Preferably, the surface of the lower mold box is fixedly provided with a drain, and the surface of the lower mold box is slidably connected with an upper mold block. Here, a water tank is placed below the drain, which is responsible for collecting the water coming out of the cooling cavity, and then the water is transported to the flow divider by the first water pump, and is uniformly sprayed to the surface of the mold block through the spray head, so that the temperature is uniformly distributed, and the forming quality is improved.
[0006] Preferably, the second water outlet pipe is fixedly arranged between the lower mold box. Here, the water cooled by the refrigeration is transported into the cooling cavity by the second water pump, so that a constant low-temperature environment in the cooling cavity is maintained, and the mold block is uniformly cooled.
[0007] Preferably, the exhaust holes are uniformly distributed around the top of the lower mold box. Here, the exhaust holes can effectively avoid air resistance, improve the cooling efficiency, reduce heat accumulation, and further optimize the cooling effect of the mold block.
[0008] Preferably, the bottom of the workbench is fixedly provided with a flow guide frame, the inside of the flow guide frame is fixedly provided with a semiconductor refrigeration sheet, the surface of the flow guide frame is fixedly provided with a cooling fan, and the surface of the cooling box is fixedly provided with a filter plate. Here, the water flowing out of the through hole is rapidly cooled under the action of the semiconductor refrigeration sheet, and then the heat is discharged by the cooling fan, so that the temperature of the cooling water can be effectively reduced before falling into the cooling box, the stable operation of the cooling system is maintained, the cooling uniformity of the mold block and the forming quality are further improved, and the filter plate effectively removes impurities flowing with the water, prevents the cooling system from being blocked, and ensures that the water circulation is unobstructed.
[0009] Preferably, the material of the filter plate is activated carbon. Here, the activated carbon has highly developed pore structure and large surface area, can effectively adsorb organic matter, odor substances and part of heavy metal ions in water, further purify water quality, and ensure long-term stable operation of the cooling system.
[0010] Compared with the prior art, the utility model has the advantages and positive effects that:
[0011] 1、The second water pump, the second water suction pipe, the second water outlet pipe, the cooling box, the refrigeration fan and the exhaust hole are arranged in the utility model, the cooling water cooled by refrigeration is input into the cooling cavity by the second water pump, the water vapor generated after the pouring raw material is poured is discharged through the exhaust hole, heat accumulation is reduced, the mold is prevented from overheating, the forming process is stable and efficient, the first water pump, the first water suction pipe, the first water outlet pipe, the flow divider and the spray head are arranged, the cooling water discharged from the cooling cavity is uniformly sprayed to the surface of the mold through the spray head, double cooling is formed, the heat on the surface of the mold block is effectively adsorbed, the temperature of the mold is controlled, the water tank and the through hole are arranged, the waste of cooling water is reduced, the resource utilization rate is improved, and the continuous and stable operation of the cooling system is ensured.
[0012] 2、 The utility model discloses a cooling device is provided with, can make the cooling water in the rapid cooling before entering the cooling box, ensure cooling water temperature stability, effectively promote cooling efficiency, reduce energy consumption, and purify water quality, prevent the cooling system from being blocked by impurity, ensure that water circulation is efficient and smooth, further improve the cooling effect and forming quality of mould block. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 A front view of the pouring forming device with the cooling device is provided for the utility model;
[0014] Figure 2 A rear view of the pouring forming device with the cooling device is provided for the utility model;
[0015] Figure 3 A connection structure schematic diagram of the cooling box in the pouring forming device with the cooling device is provided for the utility model;
[0016] Figure 4 A partial cutaway schematic diagram of the lower die box in the pouring forming device with the cooling device is provided for the utility model;
[0017] Figure 5 A connection structure schematic diagram of the mounting frame in the pouring forming device with the cooling device is provided for the utility model;
[0018] Figure 6 A partial cutaway schematic diagram of the flow guide frame in the pouring forming device with the cooling device is provided for the utility model.
[0019] LEGEND:
[0020] 1, workbench, 2, water collecting tank, 3, through hole, 4, lower die box, 5, cooling cavity, 6, exhaust hole, 7, water tank, 8, mounting frame, 9, first water pump, 10, support frame, 11, first water suction pipe, 12, first water outlet pipe, 13, flow divider, 14, spray head, 15, second water pump, 16, second water suction pipe, 17, second water outlet pipe, 18, cooling box, 19, refrigeration fan, 20, drain, 21, upper die block, 22, flow guide frame, 23, semiconductor refrigeration piece, 24, heat dissipation fan, 25, filter plate. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned purpose, features and advantages of the utility model can be more clearly understood, the utility model is further explained below in combination with the drawings and examples. It should be explained that the embodiment and the features in the embodiment of the present application can be combined mutually in the case of no conflict.
[0022] In the following description, a lot of specific details are set forth in order to provide a thorough understanding of the present application, however, the present application can be practiced in different ways from those described herein, and it is therefore not intended to limit the present application to the specific embodiments disclosed in the following description.
[0023] Embodiment one
[0024] Please refer to Figures 1-5 The utility model provides a kind of technical scheme: a pouring forming device with cooling device, including workbench 1, the surface of workbench 1 is equipped with water collecting tank 2, the surface of water collecting tank 2 is equipped with through-hole 3, water collecting tank 2 is fixedly installed with lower mould box 4 on the surface, the inside of lower mould box 4 is equipped with cooling cavity 5, the surface of lower mould box 4 is equipped with exhaust hole 6, the surface of workbench 1 is fixedly installed with water tank 7 and mounting bracket 8, first water pump 9 and support frame 10 are fixedly installed on the surface of mounting bracket 8, the input end and output end of first water pump 9 are fixedly installed with first water suction pipe 11 and first water outlet pipe 12 respectively, one end of first water outlet pipe 12 is communicated with shunt block 13, spray head 14 is fixedly installed on the surface of shunt block 13, second water pump 15 is placed below workbench 1, the input end and output end of second water pump 15 are fixedly installed with second water suction pipe 16 and second water outlet pipe 17 respectively, one end of second water suction pipe 16 is fixedly installed with cooling tank 18, refrigeration fan 19 is fixedly installed on the surface of cooling tank 18, the surface of lower mould box 4 is fixedly installed with drain 20, upper mould 21 is slidably connected to the surface of lower mould box 4, water tank 7 is placed below drain 20, water tank 7 is responsible for the water that comes out in cooling cavity 5, then water is transported to shunt block 13 by first water pump 9, is evenly sprayed to the surface of mould whole by spray head 14, ensure that temperature is evenly distributed, improve forming quality, second water outlet pipe 17 is fixedly installed between second water outlet pipe 17 and lower mould box 4, water after refrigeration is transported to cooling cavity 5 by second water pump 15, maintain the constant low-temperature environment in cooling cavity 5, ensure that mould block is evenly cooled, exhaust hole 6 is evenly distributed in the top of lower mould box 4 around, the exhaust hole 6 set, can effectively avoid air resistance phenomenon, improve cooling efficiency, reduce heat accumulation, further optimize the cooling effect of mould block.
[0025] Embodiment two
[0026] Please refer to Figure 3 , Figure 6The bottom of the workbench 1 is fixedly provided with a flow guide frame 22, the inside of the flow guide frame 22 is fixedly provided with a semiconductor refrigeration sheet 23, the surface of the flow guide frame 22 is fixedly provided with a heat dissipation fan 24, and the surface of the cooling box 18 is fixedly provided with a filter plate 25. The water flowing through the through hole 3 is rapidly cooled under the action of the semiconductor refrigeration sheet 23, and then the heat is discharged by the heat dissipation fan 24, so that the temperature of the cooling water can be effectively reduced before falling into the cooling box 18, the stable operation of the cooling system is maintained, the cooling uniformity of the mold block and the forming quality are further improved, the impurities flowing with the water are effectively removed by the filter plate 25, the cooling system is prevented from being blocked, the water circulation is ensured to be unobstructed, the material of the filter plate 25 is activated carbon, the activated carbon has highly developed pore structure and large surface area, can effectively adsorb organic matter, peculiar smell substances and part of heavy metal ions in water, further purify water quality and guarantee long-term stable operation of the cooling system.
[0027] Working principle: first, the pouring raw material is poured into the lower mold box 4, then the upper mold block 21 is covered, the cooling water cooled by the refrigeration fan 19 is sucked out from the cooling box 18 through the second water suction pipe 16 under the action of the started second water pump 15, is transported to the cooling cavity 5 in the lower mold block through the second water outlet pipe 17, circulates in the cooling cavity 5, takes away the heat of the mold block, the generated water vapor is discharged from the cooling cavity 5 through the exhaust hole 6, the air pressure in the cooling cavity 5 is stable, the heat accumulation is avoided, then the cooling water flows into the water tank 7 through the drain 20, the cooling water in the water tank 7 is sucked out through the first water suction pipe 11 under the action of the started first water pump 9, is transported to the flow distribution block 13 through the first water outlet pipe 12, and finally is uniformly sprayed to the surfaces of the lower mold box 4 and the upper mold block 21 through the spray head 14, so that the temperature of the mold block is continuously reduced, the temperature of each part of the mold block is consistent, the sprayed cooling water flows into the water collecting groove 2, flows into the flow guide frame 22 through the through hole 3, and the water temperature is rapidly reduced by the semiconductor refrigeration sheet 23 arranged in the flow guide frame 22, then the remaining heat is discharged by the heat dissipation fan 24, so that the temperature of the cooling water is effectively reduced before falling into the cooling box 18, the impurities are removed by the activated carbon filter plate 25 before falling into the cooling box 18, the water quality is ensured to be pure, the cooling system is prevented from being blocked, the water circulation is maintained to be efficient and unobstructed, the cooling uniformity of the mold block and the forming quality are improved, and the efficient operation of the entire cooling system is maintained.
[0028] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made on the basis of the technical essence of the present application to the above embodiments still belongs to the protection scope of the technical scheme of the present application.
Claims
1. A casting molding device provided with a cooling device, comprising a worktable (1), characterized in that: The surface of the workbench (1) is provided with a water collecting groove (2), the surface of the water collecting groove (2) is provided with a through hole (3), the surface of the water collecting groove (2) is fixedly installed with a lower mold box (4), the inside of the lower mold box (4) is provided with a cooling cavity (5), the surface of the lower mold box (4) is provided with an exhaust hole (6), the surface of the workbench (1) is fixedly installed with a water tank (7) and a mounting bracket (8), the surface of the mounting bracket (8) is fixedly installed with a first water pump (9) and a support frame (10), the input end and the output end of the first water pump (9) are fixedly installed with a first water suction pipe (11) and a first water outlet pipe (12) respectively, one end of the first water outlet pipe (12) is communicated with a shunt block (13), the surface of the shunt block (13) is fixedly installed with a spray head (14), the lower portion of the workbench (1) is placed with a second water pump (15), the input end and the output end of the second water pump (15) are fixedly installed with a second water suction pipe (16) and a second water outlet pipe (17) respectively, one end of the second water suction pipe (16) is fixedly installed with a cooling box (18), the surface of the cooling box (18) is fixedly installed with a refrigeration fan (19).
2. The pouring molding apparatus with a cooling device according to claim 1, characterized by: The surface of the lower mold box (4) is fixedly installed with a drain port (20), and the surface of the lower mold box (4) is slidably connected with an upper mold block (21).
3. The pouring molding apparatus with a cooling device according to claim 1, characterized by: The second water outlet pipe (17) and the lower mold box (4) are fixedly installed.
4. The pouring molding apparatus with a cooling device according to claim 1, characterized by: The exhaust holes (6) are uniformly distributed around the top of the lower mold box (4).
5. The pouring molding apparatus with a cooling device according to claim 1, characterized by: The bottom of the workbench (1) is fixedly installed with a flow guide frame (22), the inside of the flow guide frame (22) is fixedly installed with a semiconductor refrigeration sheet (23), the surface of the flow guide frame (22) is fixedly installed with a heat dissipation fan (24), and the surface of the cooling box (18) is fixedly installed with a filter plate (25).
6. The formwork device with cooling device according to claim 5, characterized in that The material of the filter plate (25) is activated carbon.
Citation Information
Patent Citations
Refractory material product forming and pouring device
CN216328982U