Rubber compound extrusion mechanism

Abstract

The utility model provides a rubber compound extruding mechanism and belongs to the technical field of rubber compound discharging. Comprising a base frame and two mounting rods integrally manufactured and formed on the two sides of the top end of the base frame, a driving motor is mounted at one end of the surface of each mounting rod through bolts, a rubber compound output component is arranged at the other end of each mounting rod, and the driving end of each driving motor is fixedly connected with the inner end of the rubber compound output component; the power connection end of the heating component is electrically connected with an external power supply through the interior of the fixing component, and the two ends of the bottom end of the fixing component are fixedly connected with the surfaces of the two mounting rods in a locked mode respectively. Through the combination of the parts, a user can conveniently clean the residual sizing material at the material conveying part. Besides, due to the unique design of the conical head, the accumulation phenomenon of the rubber material at the outlet position is effectively reduced, meanwhile, the temperature of the rubber compound is effectively controlled, and the rubber material is prevented from being solidified too early in the extrusion process.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of rubber mixing and discharging, in particular to a rubber mixing and discharging mechanism. BACKGROUND

[0002] The rubber mixing and discharging mechanism is a crucial device in the rubber industry, which is used for mixing rubber and various additives uniformly and forming continuous rubber through extrusion.

[0003] At present, the key transmission components in the rubber mixing and discharging mechanism, such as the screw, screw cylinder and head, often deposit a large amount of rubber residues in long-term continuous production operation. These residues not only reduce the extrusion efficiency and lead to the increase of energy consumption, but also have adverse effects on the purity and uniformity of the rubber, thereby damaging the final quality of the rubber products. At the same time, in the extrusion process of the rubber, the temperature of the rubber gradually decreases and tends to solidify along with the flow in the extrusion mechanism. It is easy to cause the rubber to be blocked in the extrusion process. The blocking phenomenon not only reduces the extrusion efficiency and increases the production cost, but also can cause serious physical damage to the extrusion mechanism itself and shorten its service life. Especially in the extruder head area, the flow resistance of the rubber increases significantly, and the blocking phenomenon is particularly prominent, which not only seriously interferes with the continuity of production, but also poses a serious challenge to the uniformity and quality stability of the rubber products. CONTENT OF THE INVENTION

[0004] In order to make up for the above shortcomings, the application provides a rubber mixing and discharging mechanism to solve the problems in the background art.

[0005] To achieve the above purpose, the technical scheme adopted by the utility model to solve its technical problems is:

[0006] A rubber mixing and discharging mechanism, comprising a base frame and two mounting rods integrally formed on both sides of the top end of the base frame, a drive motor is bolted on one end of the surface of each mounting rod, and a rubber output component is arranged at the other end, the drive motor driving end is fixedly connected with the inner end of the rubber output component, a heating component is arranged on the outer wall of the rubber output component, and a fixing component is integrally formed at the bottom, the power supply electrically connected with the outside through the inside of the fixing component, and the bottom ends of the fixing component are respectively locked and fixedly connected with the surfaces of the two mounting rods.

[0007] Further, the mixing rubber output component includes a shaft coupling, a rotating shaft, a conical head, a spiral blade and a cylinder pipe, the shaft coupling is fixedly connected with the driving end of the driving motor and one end of the rotating shaft respectively, the other end of the rotating shaft is integrally formed with the conical head, the outer wall is provided with the spiral blade, the outer wall of the spiral blade is tightly attached to the inner wall of the cylinder pipe, the inner wall of the cylinder pipe is seamlessly attached to one end of the outer wall of the rotating shaft, and the outer wall is provided with the heating component and the fixing component.

[0008] Further, the heating component includes a threaded ring groove, a heating wire ring, a first locking head, a second locking head and two connecting wires, the outer wall of the cylinder pipe is provided with the threaded ring groove, the heating wire ring is installed in the threaded ring groove, and the two ends are respectively provided with the first locking head and the second locking head, the first locking head and the second locking head are installed on the cylinder pipe, one end of the two connecting wires is respectively fixedly connected with the first locking head and the second locking head, and the other end is electrically connected with the power supply outside the fixing component.

[0009] Further, the fixing component includes a fixing seat, two grooves and two groups of locking bolts, the fixing seat is integrally formed at the top end of the cylinder pipe, two grooves are formed at the bottom of the cylinder pipe, and two groups of threaded holes are formed in the side wall, the inner part of the two grooves is slidably connected with the outer wall of the two mounting rods, the outer wall of the two groups of locking bolts is threadedly connected with the inner wall of the two groups of threaded holes, and the inner end is fixedly connected with the side wall of the two mounting rods.

[0010] Further, one end of the top of the cylinder pipe is provided with a feeding port, and a hopper bin is integrally formed, and the inside of the hopper bin is communicated with the inside of the cylinder pipe through the feeding port.

[0011] Further, the outer end of the cylinder pipe is provided with a shaping component, and the shaping component is threadedly connected with the cylinder pipe.

[0012] Further, the shaping component includes a shaping head, an external thread and an internal thread, the outer end of the cylinder pipe is provided with the external thread, the inner wall of the shaping head is provided with the internal thread, and the external thread is threadedly connected with the shaping head.

[0013] The utility model has the following beneficial effects:

[0014] 1. The utility model discloses a coupling is connected with the drive end of driving motor firmly to rotating shaft, and along with the guidance of two installation pole of fixed part, can conveniently drive the sliding of cylinder pipe to the outside, to make rotating shaft can be taken out from the inside of cylinder pipe. This design greatly facilitates the user to clean the residual glue material in the inside of cylinder pipe. In addition, the unique design of conical head effectively reduces the accumulation phenomenon of material in the export position, and significantly improves the smoothness and efficiency of extrusion.

[0015] 2. The utility model discloses heating component passes through the cooperation of screw thread ring groove and heating wire ring, realizes the uniform heating of cylinder pipe inner wall, effectively controls the temperature of the rubber compound, prevents the premature solidification of glue material in the extrusion process. The setting of first locking head and second locking head ensures the stable installation of heating wire ring, and is convenient for maintenance and replacement.

[0016] 3. The utility model discloses fixed part passes through the combination of fixing seat, recess and locking bolt, realizes the stable fixing of rubber compound output component on the installation pole, strengthens the overall stability of mechanism. This design is also convenient for adjusting and disassembling, and provides the convenience for the maintenance and upgrading of equipment. DRAWINGS

[0017] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation to the scope, and for the ordinary skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0018] Figure 1 It is the structure schematic diagram of rubber compound extrusion mechanism provided by the embodiments of the present application.

[0019] Figure 2 It is the connecting structure schematic diagram of cylinder pipe and heating component and fixed part and hopper bin provided by the embodiments of the present application.

[0020] Figure 3 It is the connecting structure schematic diagram of driving motor and part rubber compound output component provided by the embodiments of the present application.

[0021] Figure 4 It is the connecting structure schematic diagram of coupling and rotating shaft and conical head and spiral blade provided by the embodiments of the present application.

[0022] Figure 5 It is the connecting structure schematic diagram of shaping head and internal thread provided by the embodiments of the present application.

[0023] In the figure: 1 - base frame; 2 - mounting rod; 3 - drive motor; 4 - rubber output component; 5 - heating component; 6 - fixed component; 7 - funnel bin; 8 - shaping component; 41 - coupling; 42 - rotating shaft; 43 - conical head; 44 - helical blade; 45 - cylinder pipe; 51 - threaded ring groove; 52 - heating wire ring; 53 - first locking head; 54 - second locking head; 55 - connecting wire; 61 - fixed seat; 62 - groove; 63 - locking bolt; 81 - shaping head; 82 - external thread; 83 - internal thread. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments.

[0025] Embodiment:

[0026] Please refer to Figure 1 , Figure 2 , Figure 5 , a rubber extrusion mechanism, comprising a base frame 1 and two mounting rods 2 integrally formed on both sides of the top end of the base frame 1; a funnel bin 7 is integrally formed at one end of the top of the cylinder pipe 45, and a feeding port is provided at the top of the cylinder pipe 45; the outer end of the cylinder pipe 45 is provided with a shaping component 8; the shaping component 8 comprises a shaping head 81, an external thread 82 and an internal thread 83.

[0027] Among them, the base frame 1 is the basic support structure of the whole extrusion mechanism, which is welded by high-strength steel to ensure the stability and load-bearing capacity of the overall structure. The base frame 1 is designed as a rectangular frame, which is convenient for installation and fixation on other components.

[0028] Among them, two mounting rods 2 are respectively welded on both sides of the top end of the base frame 1, which are made of high-quality alloy steel to ensure sufficient rigidity and precision. The surface of the mounting rod 2 is precisely machined to facilitate the installation of subsequent components.

[0029] Among them, at one end of the top of the cylinder pipe 45, a feeding port of appropriate size is provided. The design of this feeding port not only ensures that the rubber can smoothly enter the inside of the cylinder pipe 45, but also avoids leakage during extrusion. The shape and size of the feeding port are customized according to the characteristics of the rubber and the extrusion requirements. The funnel bin 7 is designed as an inverted conical shape, with a larger opening at the top and gradually narrowing at the bottom to communicate with the feeding port at the top of the cylinder pipe 45. The material of the funnel bin 7 is the same as or similar to that of the cylinder pipe 45 to ensure the overall strength and corrosion resistance. The design of the funnel bin 7 helps to concentrate the addition of rubber raw materials and smoothly flow into the inside of the cylinder pipe, reducing the splashing and waste of raw materials during the addition process.

[0030] The design of the shaping component 8 allows the operator to easily replace different shaped and sized shaping heads 81 as needed, thereby meeting the diverse extrusion requirements of the rubber compound product. The shaping head 81 is the main part of the shaping component 8, with an internal thread 83 designed to match the external thread 82 of the cylinder tube 45. The outlet end of the shaping head 81 is customized according to the required shape and size of the rubber compound product, such as round, square, irregular, etc. The external thread 82 is located at the end of the cylinder tube 45, while the internal thread 83 is located on the inner wall of the shaping head 81. The two are connected by threads, achieving a tight fixation of the shaping component 8 with the cylinder tube 45. This connection not only facilitates the replacement and cleaning of the shaping component 8, but also ensures the stability and accuracy of the extrusion process. During the rubber compound extrusion process, when the shape or size of the rubber compound product needs to be changed, the operator can first unscrew the current shaping component 8, and then replace it with a shaping head 81 with the desired outlet shape. The new shaping head 81 is tightly connected with the external thread 82 of the cylinder tube 45 through its internal thread 83, ensuring the continuity and stability of the extrusion process. Subsequently, the rubber compound is extruded into the desired shape through the outlet of the shaping head 81 under the push of the rubber compound output component 4.

[0031] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 , a rubber compound extrusion mechanism, two mounting rods 2 surface one end bolted with drive motor 3, and the other end is provided with rubber compound output component 4, drive motor 3 drive end and rubber compound output component 4 inner end fixed connection, rubber compound output component 4 outer wall is provided with heating component 5, and the bottom is integrally made into fixed component 6, heating component 5 electric connection through fixed component 6 inside and outside power supply, fixed component 6 bottom end two ends are respectively locked with two mounting rods 2 surface; Rubber compound output component 4 includes shaft coupling 41, rotating shaft 42, conical head 43, spiral blade 44 and cylinder tube 45; Heating component 5 includes threaded ring groove 51, heating wire ring 52, first locking head 53, second locking head 54 and two connecting wires 55; Fixed component 6 includes fixed seat 61, two grooves 62 and two groups of locking bolts 63.

[0032] Among them, the drive motor 3 selects high-performance three-phase asynchronous motor, bolted and installed on one end of the two mounting rods 2. The power and speed of the drive motor 3 are selected according to the extrusion requirements of the rubber compound, ensuring smooth and efficient extrusion process.

[0033] The mixing rubber output component 4 is designed to extrude the mixing rubber. The coupling 41 serves as a key component connecting the driving motor 3 and the rotating shaft 42, ensuring a stable and reliable connection between the two. The two ends of the coupling 41 are fixedly connected with the driving end of the driving motor 3 and one end of the rotating shaft 42, respectively, thereby achieving the transmission of driving force. The rotating shaft 42 is responsible for transmitting the rotating power of the driving motor 3 to the spiral blade 44, thereby pushing the mixing rubber to advance in the cylinder pipe 45. The other end of the rotating shaft 42 is integrally formed with a conical head 43, which helps to reduce the accumulation of materials at the outlet and improve the smoothness of extrusion. At the same time, the outer wall of the rotating shaft 42 is provided with spiral blades 44, which closely fit the inner wall of the cylinder pipe 45, ensuring uniform mixing and transmission of the mixing rubber during extrusion. The design of the conical head 43 is to optimize the extrusion effect of the mixing rubber. Its gradually narrowing outlet helps to reduce the accumulation of rubber at the outlet, improve the smoothness of extrusion, and make the extruded mixing rubber product have more uniform shape and size. The spiral blades 44 are an important part of the rotating shaft 42, which closely fit the inner wall of the cylinder pipe 45, pushing the mixing rubber from one end to the other end of the cylinder pipe 45 through rotation. The design of the spiral blades 44 not only ensures the uniform mixing and transmission of the mixing rubber, but also improves the extrusion efficiency. The cylinder pipe 45 is the main part of the mixing rubber output component 4, which provides a closed space for the transmission and extrusion of the mixing rubber. The inner wall of the cylinder pipe 45 is seamlessly fitted with one end of the outer wall of the rotating shaft 42, ensuring that the mixing rubber does not leak during extrusion. At the same time, the outer wall of the cylinder pipe 45 is provided with heating components 5 and fixing components 6, which together ensure the temperature control and stability of the mixing rubber during extrusion.

[0034] The design of the heating component 5 is responsible for the temperature of the cylinder tube 45. The thread ring groove 51 is opened on the outer wall of the cylinder tube 45, and its shape and size are designed to accommodate the heating wire ring 52. The opening position and number of the thread ring groove 51 can be customized according to the heating requirements to ensure that the rubber inside the cylinder tube 45 can be uniformly heated. The heating wire ring 52 is a resistance heating element installed inside the thread ring groove 51, which generates heat through the action of electric current to heat the cylinder tube 45 and the rubber inside it. The material and specifications of the heating wire ring 52 need to be selected according to the heating requirements and working environment. The first locking head 53 and the second locking head 54 are respectively installed at both ends of the heating wire ring 52, which are fixed on the cylinder tube 45 by fastening to ensure the stable installation of the heating wire ring 52 in the thread ring groove 51. At the same time, the first locking head 53 and the second locking head 54 also play the role of electrical connection, connecting the two ends of the heating wire ring 52 with the connecting line 55. One end of the two connecting lines 55 is respectively fixedly connected with the first locking head 53 and the second locking head 54, and the other end penetrates the side wall of the fixed component 6 and is electrically connected with the external power supply. The material of the connecting line 55 needs to have good electrical conductivity and high temperature resistance to ensure the stability and safety of the heating process. During the extrusion of the rubber, the heating component 5 starts to work. The external power supply supplies power to the heating wire ring 52 through the connecting line 55, and the heating wire ring 52 generates heat to heat the cylinder tube 45 and the rubber inside it. During the heating process, the first locking head 53 and the second locking head 54 ensure the stable installation of the heating wire ring 52 in the thread ring groove 51, avoiding its loosening or falling off due to thermal expansion. At the same time, the fixed component 6 supports and protects the heating component 5 to ensure the stability and safety of the heating process.

[0035] The design of the fixing component 6 is responsible for fixing the rubber mixing output component 4 on the two mounting rods 2; the fixing seat 61 is the main part of the fixing component 6, and its top end is integrally formed with the bottom of the cylinder pipe 45, ensuring the stable connection between the two. The design of the fixing seat 61 provides support for the cylinder pipe 45; the grooves 62 are opened at both ends of the bottom of the fixing seat 61, and their shape and size are designed for sliding connection with the outer wall of the mounting rod 2. This design allows the fixing component 6 to slide along the mounting rod 2 during installation to adjust its position, and is fixed by the locking bolt 63. The locking bolt 63 is connected in the threaded hole in the side wall of the fixing seat 61 by threads, and the inner end is fixed on the side wall of the mounting rod 2. The tightening action of the locking bolt 63 ensures the stable connection between the fixing component 6 and the mounting rod 2, preventing the fixing component 6 from moving or falling off during installation. During the installation of the cylinder pipe 45, the fixing component 6 is slid along the mounting rod 2 to the appropriate position. Then, by rotating the locking bolt 63, its inner end is fixed on the side wall of the mounting rod 2, thereby achieving a stable connection between the fixing component 6 and the mounting rod 2. This installation method not only ensures the stability and safety of the rubber mixing output component 4, but also facilitates subsequent maintenance and adjustment.

[0036] The working principle of the rubber mixing extrusion mechanism: During the rubber mixing extrusion process, the driving motor 3 serves as the power source for the entire extrusion mechanism, accurately transmitting rotational power to the rotating shaft 42 through the shaft coupling 41. This transmission process ensures the continuity and stability of the power, providing a solid foundation for subsequent rubber extrusion. Then, the helical blade 44 on the rotating shaft 42 begins to rotate at a stable speed. The design of the helical blade 44 cleverly utilizes the centrifugal force and friction of the rubber during rotation, effectively pushing the rubber in the cylinder pipe 45 from one end to the other. In this process, the rubber is not only uniformly delivered, but also further mixed and plasticized under the action of the helical blade 44, thereby improving the quality and uniformity of the product. At the same time, the heating component 5 precisely controls the heating of the cylinder pipe 45. The heating component 5 generates heat through the built-in heating wire coil 52, which is transmitted to the internal rubber through the wall of the cylinder pipe 45. As the temperature rises, the viscosity of the rubber gradually decreases, becoming more fluid and easier to extrude. This heating process not only improves the efficiency of extrusion, but also ensures the stability and controllability of the rubber during extrusion. Finally, the design of the conical head 43 further optimizes the extrusion effect. The gradually narrowing outlet of the conical head 43 helps to reduce the accumulation and blockage of rubber at the outlet, making the extruded rubber product have a more uniform shape and size. At the same time, the conical head 43 also plays a role in further compressing and plasticizing the rubber, thereby improving the density and quality of the product.

[0037] It should be noted that the specific model of the driving motor 3 and the heating wire coil 52 needs to be determined according to the actual specifications of the device, and the specific selection calculation method adopts the existing technology in the field, so it will not be described in detail.

[0038] The power supply and principle of the driving motor 3 and the heating wire coil 52 are clear to those skilled in the art, and will not be described in detail here.

[0039] It is obvious to those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A mixing rubber extruding mechanism, comprising a base frame (1) and two mounting rods (2) integrally formed on both sides of the top end of the base frame (1), characterized in that: Two said installation rod (2) surface one end bolted drive motor (3), and the other end is equipped with rubber output component (4), the drive motor (3) drive end with the rubber output component (4) inner end fixed connection, the rubber output component (4) outer wall is equipped with heating component (5), and the bottom is integrally made into shape with fixed component (6), the heating component (5) electricity end through the fixed component (6) inside and outside power supply electric connection, the fixed component (6) bottom end two ends are respectively with two said installation rod (2) surface lock solid connection.

2. A mechanism for extruding a rubber compound according to claim 1, characterized in that The rubber output component (4) includes a shaft coupling (41), a rotating shaft (42), a tapered head (43), a spiral blade (44) and a cylinder pipe (45), the shaft coupling (41) is respectively fixedly connected with the drive end of the drive motor (3) and one end of the rotating shaft (42), the other end of the rotating shaft (42) is integrally formed with the tapered head (43), and the outer wall is provided with the spiral blade (44), the outer wall of the spiral blade (44) is tightly attached to the inner wall of the cylinder pipe (45), and the inner wall of the cylinder pipe (45) is seamlessly attached to one end of the outer wall of the rotating shaft (42), and the outer wall is provided with the heating component (5) and the fixed component (6).

3. A mechanism for extruding a rubber compound according to claim 2, wherein The heating component (5) includes a threaded ring groove (51), a heating wire ring (52), a first locking head (53), a second locking head (54) and two connecting wires (55), the threaded ring groove (51) is formed in the outer wall of the cylinder pipe (45), the heating wire ring (52) is installed in the threaded ring groove (51), and the two ends are respectively provided with the first locking head (53) and the second locking head (54), the first locking head (53) and the second locking head (54) are installed on the cylinder pipe (45), one end of the two connecting wires (55) is respectively fixedly connected with the first locking head (53) and the second locking head (54), and the other end penetrates the side wall of the fixed component (6) and is electrically connected with the external power supply.

4. A mechanism according to claim 3, wherein The fixed component (6) includes a fixed seat (61), two grooves (62) and two groups of locking bolts (63), the fixed seat (61) is integrally formed at the top end of the cylinder pipe (45), two grooves (62) are formed at the bottom ends, and two groups of threaded holes are formed in the side wall, the two grooves (62) are slidably connected with the outer wall of the two installation rods (2) respectively, and the two groups of locking bolts (63) are threadedly connected with the inner wall of the two groups of threaded holes respectively, and the inner ends are fixedly connected with the side wall of the two installation rods (2) respectively.

5. A mechanism for extruding a rubber compound according to claim 4, wherein The top end of the cylinder pipe (45) is provided with a feeding port, and a hopper bin (7) is integrally formed.

6. A mechanism according to claim 5, wherein The outer end of the cylinder pipe (45) is provided with a shaping component (8), and the shaping component (8) is threadedly connected with the cylinder pipe (45).

7. A mechanism according to claim 6, wherein The plastic shaping part (8) comprises a plastic shaping head (81), an external thread (82) and an internal thread (83), the external thread (82) is arranged on the outer end of the cylindrical tube (45), the internal thread (83) is arranged on the inner wall of the plastic shaping head (81), and the external thread (82) is threadedly connected with the plastic shaping head (81).

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