Anti-deviation aluminum veneer surface layer pressing and laminating device
By introducing adjustment components, air pumps, and adjustable pressing force into the aluminum single-panel surface lamination and coating device, the problems of panel misalignment and foreign matter removal were solved, achieving improved integrity and quality of the coating.
Patent Information
- Application Number
- CN202520125638.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing aluminum panel surface lamination equipment lacks the function of guiding the plate to prevent displacement, resulting in incomplete lamination.
An anti-deviation aluminum single-panel surface lamination and coating device was designed, which includes an adjustment component, an air pump, an air knife, and a structure with adjustable lamination force. The device achieves alignment and lamination by adjusting the position of the panel through a CCD camera module, removing foreign objects with the air knife, and using a film roller with adjustable lamination force.
It enables precise positioning of the sheet material, removal of foreign objects, and flexible adjustment of the pressing force, ensuring the integrity and quality of the coating.
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Figure CN223685982U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a film device technical field, concretely is a kind of aluminium veneer surface layer laminating film device of anti-deviation. BACKGROUND
[0002] Aluminium veneer is the basic unit board of metal curtain wall, its structure is mainly by aluminium panel, reinforcing rib and corner code etc.
[0003] The equipment for aluminium veneer surface layer laminating film commonly seen in current market is mostly similar in overall structure, with conveying line as the bearing main body, conveying line sends aluminium veneer to the lower side of laminating roller, film is laminated on the surface of aluminium plate under the guidance of roller, and it is adhered by hot air blowing, and then laminating is completed by a laminating, there are some deficiencies in actual use, and there is certain improvement space, such as aluminium veneer in early stage, if position is not correct or deviated, then it is easy to appear corner missing during subsequent film, affect the integrity of film, and it does not have the function of guiding board to prevent deviation.
[0004] Now, a kind of new aluminium veneer surface layer laminating film device of anti-deviation is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model is to provide a kind of aluminium veneer surface layer laminating film device of anti-deviation to solve the problem of not having the function of guiding board to prevent deviation in the above background art.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of aluminium veneer surface layer laminating film device of anti-deviation, including bottom support frame, the top of bottom support frame is equipped with cylinder conveying line, the upper side of cylinder conveying line is provided with square frame, the right side between the front and rear ends in square frame is movably connected with film laminating roller, the top of square frame is respectively welded with roller shaft support frame at the middle position of the front and rear ends, the one end between two groups of roller shaft support frame is movably connected with film guide roller, the middle position between the front and rear ends in square frame is fixedly connected with hot air blowing pipe, the left side between the front and rear ends in square frame is movably connected with film flattening roller, the top of cylinder conveying line is provided with the adjusting assembly that prevents the position deviation of aluminium veneer.
[0007] The adjusting assembly includes two groups of first fixed plate, two groups of first fixed plate are fixedly connected at the right side of the top of cylinder conveying line respectively, the one end of first fixed plate far from cylinder conveying line is equipped with two groups of first electric cylinder, the output of first electric cylinder is fixedly connected with push plate, the middle position between the top of two groups of first fixed plate is fixedly connected with first concave frame, the top in first concave frame is equipped with three groups of CCD camera module.
[0008] Preferably, the first electric cylinder is vertically symmetrical about the center line of the first fixed plate, and the bottom end of the push plate is lower than the top end of the drum conveying line.
[0009] Preferably, the bottom end of the CCD camera module is higher than the top end of the first fixed plate, and the drum conveying line, the first electric cylinder and the CCD camera module are electrically connected.
[0010] Preferably, a gas pump is mounted on the right side of the inner bottom end of the bottom support frame, a second concave frame is fixedly connected to the right side of the top of the drum conveying line, a distribution valve is mounted on the rear end of the second concave frame, a gas guide pipe is movably connected between the left side of the distribution valve and the top end of the gas pump, and five groups of air knives are fixedly and obliquely connected between the front and rear ends of the inside of the second concave frame.
[0011] Preferably, the inside of the gas guide pipe, the distribution valve and the air knives are connected in communication, and the air knives are arranged at equal intervals.
[0012] Preferably, sliding sleeves are welded to the front and rear ends of the left and right sides of the square frame, two groups of slide rods are welded to the left sides of the front and rear ends of the top of the drum conveying line, fixed steel plates are fixedly connected to the top of the slide rods, a second electric cylinder is mounted on the left side of the bottom end of the fixed steel plate, a traction plate is welded to one side of the sliding sleeve away from the square frame, a tension and pressure sensor is mounted on the top end of the traction plate, the bottom end of the second electric cylinder is connected to the top end of the tension and pressure sensor, and the sliding sleeve can slide up and down along the outside of the slide rod.
[0013] Compared with the prior art, the aluminum veneer surface laminating and film covering device has the advantages that: the device not only realizes the function of guiding the board to prevent deviation, but also realizes the functions of removing foreign matters on the surface of the board and adjusting the laminating force conveniently.
[0014] (1) By setting the first fixed plate, the first electric cylinder, the push plate, the first concave frame and the CCD camera module, when in use, the aluminum veneer is horizontally placed on the drum conveying line, the drum conveying line continuously conveys the aluminum veneer forward, when the aluminum veneer reaches below the first concave frame, the drum conveying line pauses for five seconds, the CCD camera module collects image information of the aluminum veneer, the background judges the position of the aluminum veneer according to the image information, four groups of first electric cylinders are synchronously extended, the edges and corners of the aluminum veneer are pushed by the push plate to adjust the position and prevent deviation, after adjustment, the first electric cylinders are retracted, the drum conveying line continues to convey the aluminum veneer backward, thereby realizing the function of guiding the board to prevent deviation.
[0015] (2) By being provided with air pump, air duct, distribution valve, second concave frame and air knife, when using, the plate material passes below the second concave frame, the air pump continuously pumps air into the distribution valve through the air duct, the distribution valve uniformly distributes the high-pressure gas into five groups of air knives, the five groups of air knives blow out the oblique air flow downward, blows off the foreign matters on the surface of the aluminum veneer, realizes the function of removing the foreign matters on the surface of the plate material;
[0016] (3) By being provided with sliding sleeve, slide rod, fixed steel plate, second electric cylinder, tension and pressure sensor and traction plate, when using, along with the aluminum veneer reaching below the film pressing roller, the film is pressed and covered on the surface of the aluminum veneer under the guidance of the film guide roller, the hot air blowing pipe is connected with the hot air blower, the blown hot air can make the film and the aluminum veneer closely adhere, the film flattening roller does secondary flattening, according to the thickness of the aluminum veneer, the height of the film pressing roller and the film flattening roller can be adjusted, the second electric cylinder at the bottom of the fixed steel plate extends or retracts, the square frame can be driven to displace along the slide rod up and down through the traction plate and the sliding sleeve, the height of the film pressing roller and the film flattening roller is adjusted, and the pressing intensity is changed accordingly, realizing the function of facilitating the adjustment of the pressing intensity. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a front view structural schematic diagram of the utility model;
[0018] Figure 2 It is a top view structural schematic diagram of the roller conveying line of the utility model;
[0019] Figure 3 It is a side view structural schematic diagram of the first concave frame of the utility model;
[0020] Figure 4 It is a second concave frame front view cross section enlarged structural schematic diagram of the utility model.
[0021] In the drawing: 1, bottom support frame; 2, roller conveying line; 3, first fixed plate; 4, first electric cylinder; 5, push plate; 6, first concave frame; 7, CCD camera module; 8, air pump; 9, air duct; 10, distribution valve; 11, second concave frame; 12, air knife; 13, square frame; 14, film pressing roller; 15, roller shaft support frame; 16, film guide roller; 17, hot air blowing pipe; 18, film flattening roller; 19, sliding sleeve; 20, slide rod; 21, fixed steel plate; 22, second electric cylinder; 23, tension and pressure sensor; 24, traction plate. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0023] Embodiment: please refer to Figures 1-4 The utility model discloses an anti -drift's aluminium veneer surface laminating laminating device, including bottom support frame 1, the top of bottom support frame 1 is installed with cylinder conveying line 2, the top of cylinder conveying line 2 is provided with square frame 13, the right side between the front and rear two ends in square frame 13 is movably connected with film pressure covering roll 14, the middle position of square frame 13 top front and rear two ends is respectively welded with roll shaft support frame 15, and the one end between two groups of roll shaft support frame 15 is movably connected with film guide roll 16, and the middle position between square frame 13 inside front and rear two ends is fixedly connected with hot -blast pipe 17, and the left side between square frame 13 inside front and rear two ends is movably connected with film flattening roll 18, and the top of cylinder conveying line 2 is provided with the adjusting assembly that prevents the position of aluminium veneer from deviating;
[0024] Please refer to Figures 1-4 The utility model discloses an anti -drift's aluminium veneer surface laminating laminating device still includes adjusting assembly, and adjusting assembly includes two groups of first fixed plate 3, and two groups of first fixed plate 3 are fixedly connected in the right side of cylinder conveying line 2 top front and rear two ends respectively, and the one end of first fixed plate 3 far from cylinder conveying line 2 is installed with two groups of first electric jar 4, and the output of first electric jar 4 is fixedly connected with push plate 5, and the middle position between the top of two groups of first fixed plate 3 is fixedly connected with first concave frame 6, and the top of first concave frame 6 inside is installed with three groups of CCD camera module 7;
[0025] First electric jar 4 is about the vertical center line of symmetry distribution of first fixed plate 3, and the bottom of push plate 5 is lower than the top of cylinder conveying line 2, and the bottom of CCD camera module 7 is higher than the top of first fixed plate 3, and cylinder conveying line 2, first electric jar 4, CCD camera module 7 are electrically connected, can prevent aluminium veneer from deviating;
[0026] Specifically, as Figure 1 , Figure 2 And Figure 3 Show, CCD camera module 7 gathers the image information of aluminium veneer, and the position of aluminium veneer is judged according to the image information in the background, and four groups of first electric jar 4 are synchronously extended, and the edge and corner of aluminium veneer are pushed through push plate 5, and the position is adjusted, and the deviation is prevented, and after adjusting, first electric jar 4 is retracted, and cylinder conveying line 2 continues to convey aluminium veneer to the back.
[0027] The right side of the bottom end of the bottom support frame 1 is provided with an air pump 8, the right side of the top of the roller conveying line 2 is fixedly connected with a second concave frame 11, the rear end of the second concave frame 11 is provided with a distribution valve 10, the left side of the distribution valve 10 and the top end of the air pump 8 are movably connected with a gas guide pipe 9, the front and rear ends of the inside of the second concave frame 11 are fixedly connected with five groups of air knives 12 in a diagonal direction, the inside of the gas guide pipe 9, the distribution valve 10 and the air knives 12 are communicated, and the air knives 12 are arranged at equal intervals and can quickly clean the foreign matters and dust on the surface of the aluminum veneer.
[0028] Specifically, as shown in Figure 1 、 Figure 2 and Figure 4 , the air pump 8 continuously pumps air into the distribution valve 10 through the gas guide pipe 9, the distribution valve 10 uniformly distributes high-pressure gas into the five groups of air knives 12, and the five groups of air knives 12 blow out oblique air flow downward to blow off the foreign matters on the surface of the aluminum veneer.
[0029] The front and rear ends of the left sides of the square frame 13 are respectively welded with sliding sleeves 19, the left sides of the front and rear ends of the top of the roller conveying line 2 are respectively welded with two groups of slide rods 20, the top of the slide rod 20 is fixedly connected with a fixed steel plate 21, the left side of the bottom end of the fixed steel plate 21 is provided with a second electric cylinder 22, the side away from the square frame 13 of the sliding sleeve 19 is welded with a traction plate 24, the top end of the traction plate 24 is provided with a tension and pressure sensor 23, the bottom end of the second electric cylinder 22 is connected with the top end of the tension and pressure sensor 23, and the sliding sleeve 19 can slide up and down along the outside of the slide rod 20, so that the pressing force is conveniently adjusted.
[0030] Specifically, as shown in Figure 1 and Figure 2 , the second electric cylinder 22 at the bottom of the fixed steel plate 21 is extended or retracted, the square frame 13 can be driven by the traction plate 24 and the sliding sleeve 19 to displace up and down along the slide rod 20, the height of the film pressing roller 14 and the film flattening roller 18 is adjusted, and the pressing force is changed.
[0031] Working principle: the utility model discloses in use, first, aluminum veneer is horizontally placed on cylinder conveying line 2, and cylinder conveying line 2 continuously forwards the aluminum veneer, when the aluminum veneer reaches the first concave frame 6 below, cylinder conveying line 2 suspends operation five seconds, and CCD camera module 7 gathers the image information of aluminum veneer, and the background judges the position of aluminum veneer according to the image information, and four groups of first electric cylinder 4 synchronously extend, and the edge and corner of aluminum veneer are pushed by push plate 5, and its position is adjusted, prevents its deviation, and after adjusting, first electric cylinder 4 retracts, and cylinder conveying line 2 continues to transport the aluminum veneer. The plate material passes the second concave frame 11 below, and air pump 8 continuously pumps air into distribution valve 10 through air duct 9, and distribution valve 10 evenly distributes high-pressure gas into five groups of air knives 12, and five groups of air knives 12 blow out oblique airflow downward, and blow off the foreign matter on the surface of aluminum veneer. With the aluminum veneer reaching the film pressure covering roller 14 below, the film is guided by film guide roller 16 and is pressed on the surface of aluminum veneer by film pressure covering roller 14, hot air blowing pipe 17 is connected with hot air blower, and the hot air blowing can make the film and aluminum veneer closely adhere, and film flattening roller 18 does second flattening, according to the thickness of aluminum veneer, the height of film pressure covering roller 14 and film flattening roller 18 can be adjusted, the extension or retraction of second electric cylinder 22 at the bottom of fixed steel plate 21 can drive square frame 13 to displace along slide rod 20 by traction plate 24 and sliding sleeve 19, the height of film pressure covering roller 14 and film flattening roller 18 is adjusted, and the intensity of pressing is changed.
[0032] It is obvious for those skilled in the art that the utility model is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims instead of the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the involved claims.
Claims
1. A deflection-preventing aluminum veneer surface laminating film device, comprising a bottom support frame (1), characterized in that: The top end of the bottom support frame (1) is provided with a roller conveying line (2), the upper side of the roller conveying line (2) is provided with a square frame (13), the right side between the front and rear ends of the square frame (13) is movably connected with a film pressing roller (14), the top of the square frame (13) is welded with a roller shaft support frame (15) at the middle position of the front and rear ends, the roller shaft support frames (15) are movably connected with a film guide roller (16) at one end, the front and rear ends of the square frame (13) are fixedly connected with a hot air blowing pipe (17) at the middle position, the left side between the front and rear ends of the square frame (13) is movably connected with a film flattening roller (18), and the top end of the roller conveying line (2) is provided with an adjusting assembly for preventing the position of the aluminum veneer from deviating. The adjusting assembly comprises two groups of first fixed plates (3), the first fixed plates (3) are fixedly connected at the right sides of the top ends of the roller conveying line (2), the first fixed plates (3) are provided with two groups of first electric cylinders (4) at the ends away from the roller conveying line (2), the output ends of the first electric cylinders (4) are fixedly connected with push plates (5), the top ends of the first fixed plates (3) are fixedly connected with first concave frames (6) at the middle positions, and the top ends of the first concave frames (6) are provided with three groups of CCD camera modules (7).
2. The anti-deviation veneer pressing device for aluminum veneer according to claim 1, characterized in that: The first electric cylinders (4) are symmetrically distributed about the vertical center line of the first fixed plates (3), and the bottom end of the push plate (5) is lower than the top end of the roller conveying line (2).
3. The device according to claim 1, wherein the device is characterized in that: The bottom end of the CCD camera module (7) is higher than the top end of the first fixed plate (3), and the roller conveying line (2), the first electric cylinder (4) and the CCD camera module (7) are electrically connected.
4. The anti-deviation veneer pressing device for aluminum veneer according to claim 1, characterized in that: The right side of the bottom end of the bottom support frame (1) is provided with an air pump (8), the right side of the top of the roller conveying line (2) is fixedly connected with a second concave frame (11), the rear end of the second concave frame (11) is provided with a distribution valve (10), the left side of the distribution valve (10) and the top end of the air pump (8) are movably connected with an air guide pipe (9), and the front and rear ends of the second concave frame (11) are obliquely fixedly connected with five groups of air knives (12).
5. The anti-deviation veneer pressing device for aluminum veneer according to claim 4, characterized in that: The air guide pipe (9), the distribution valve (10) and the air knives (12) are connected in communication, and the air knives (12) are arranged at equal intervals.
6. The anti-deviation veneer pressing device for aluminum veneer according to claim 1, characterized in that: The front and rear ends of the left and right sides of the square frame (13) are respectively welded with sliding sleeves (19), the left sides of the top ends of the roller conveying line (2) are respectively welded with two groups of slide rods (20), the top of the slide rod (20) is fixedly connected with a fixed steel plate (21), the left side of the bottom end of the fixed steel plate (21) is provided with a second electric cylinder (22), one side of the sliding sleeve (19) away from the square frame (13) is welded with a traction plate (24), the top end of the traction plate (24) is provided with a tension and pressure sensor (23), the bottom end of the second electric cylinder (22) is connected with the top end of the tension and pressure sensor (23), and the sliding sleeve (19) can slide up and down along the outside of the slide rod (20).