Profile film laminating machine
By introducing a cleaning and dust extraction mechanism into the profile laminating machine, the problem of air bubbles after profile lamination was solved, product quality and yield were improved, and dust recycling was achieved.
Patent Information
- Application Number
- CN202520022260.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-06
AI Technical Summary
Existing profile laminating machines are prone to generating air bubbles after lamination, leading to decreased production quality and low product yield.
A profile coating machine was designed, equipped with a cleaning mechanism and a dust collection mechanism. The cleaning mechanism cleans the coated surface of the profile with a brush roller, and the dust collection mechanism recovers dust with a dust removal fan and a filter screen, thereby improving product quality.
It effectively removes air bubbles from the coated surface of profiles, improves product quality and yield, and enables dust recycling and environmental cleanliness.
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Figure CN223685985U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to profile laminating machine technical field especially relates to a profile laminating machine. BACKGROUND
[0002] Laminating machine can be divided into two categories of coating type laminating machine and pre-coating type laminating machine, and the rubber roller and heating roller are pressed together to form a paper-plastic integrated product, and the laminating machine is used to complete the laminating process.
[0003] Through the search, the patent with the announcement number CN208962471U discloses a wood-plastic profile surface laminating machine and belongs to the technical field of laminating machines, which comprises a workboard and supporting legs, the supporting legs are arranged on the side wall of the workboard close to the ground, the workboard comprises connecting rods and horizontally arranged moving plates, the connecting rods are arranged at least in four, the moving plates are arranged at least in two, the end points of the four connecting rods are sequentially hinged to form a rhombus, and two opposite corners of the rhombus are hinged to two different moving plates respectively. The operator pulls the two moving plates to make the distance between the two moving plates larger, and the workbench can hold wider wood at this time; when processing narrower materials, the distance between the moving plates can be shortened; when processing narrower profiles, the workbench width of the wood-plastic profile surface laminating machine is narrowed, and the space volume occupied by the wood-plastic profile surface laminating machine is reduced.
[0004] The technical scheme has the following problems:
[0005] Although the laminating machine can laminate the profile, the laminating surface of the profile is not cleaned, the laminated profile is prone to bubbles, which affects the production quality, and the product yield is low.
[0006] In view of the above problems, the utility model file provides a profile laminating machine. UTILITY MODEL CONTENT
[0007] The utility model provides a profile laminating machine, and solves the defects that the laminating machine can laminate the profile in the prior art, the laminating surface of the profile is not cleaned, the laminated profile is prone to bubbles, which affects the production quality, and the product yield is low.
[0008] The utility model provides the following technical scheme:
[0009] The utility model provides a section bar laminating machine, including the bench, the first transmission roller is rotatably connected to the inner wall of both sides of the top of bench, the second transmission roller is rotatably connected to the inner wall of both sides of the top of bench, the same conveyer belt is connected to the first transmission roller and the second transmission roller, one side of the bench is fixedly connected with the second motor, the output of second motor penetrates one side of the bench and is fixedly connected with one end of the first transmission roller, the top of the bench is fixedly connected with the support on both sides, the same raw material pole is fixed with two supports through the clamp, the bench is equipped with the connecting frame, the same pressure roller is rotatably connected to the inner wall of both sides of connecting frame, the top of the bench is fixedly connected with the frame body, the frame body is fixedly connected with the transparent plate on both sides, the frame body is fixedly connected with the box on one side,
[0010] The cleaning mechanism is arranged in the frame body for cleaning the section bar;
[0011] The dust suction mechanism is arranged in the box for recycling the dust cleaned.
[0012] In a possible design, the cleaning mechanism comprises a frame, a first motor and a brush roller, one side of the frame is slidably connected with one side of the frame body, one side of the first motor is fixedly connected with one side of the frame, and two ends of the brush roller are rotatably connected with the inner walls of the two sides of the frame, and the output end of the first motor penetrates one side of the frame and is fixedly connected with one end of the brush roller.
[0013] In a possible design, the dust suction mechanism comprises a dust removal fan, a filter screen, a collection box, a first dust suction cover and a second dust suction cover, the inner wall of the box is fixedly connected with a partition plate, the output port of the dust removal fan is fixedly connected with one side of the partition plate and is in communication with the partition plate, the outer side of the filter screen is fixedly connected with the inner wall of the box, the bottom of the box is fixedly connected with a discharge hopper, the bottom of the discharge hopper is fixedly connected with an external thread pipe, the top end inner wall of the collection box is provided with an internal thread, the collection box is threadedly connected with the external thread pipe, the sides of the first dust suction cover and the second dust suction cover away from each other are fixedly connected with the sides of the two transparent plates close to each other, the top of the first dust suction cover is fixedly connected with a first pipeline, one end of the first pipeline penetrates one side of the frame body and is fixedly connected with one side of the box, the first pipeline is in communication with the box, the top of the second dust suction cover is fixedly connected with a second pipeline, one end of the second pipeline penetrates one side of the frame body and is fixedly connected with the top of the box, the second pipeline is in communication with the box, and the bottom of the box is provided with a ventilation opening.
[0014] In a possible design, the top of the frame body is provided with a threaded rod, the threaded rod is threadedly connected with the frame body, the bottom end of the threaded rod is rotatably connected with the top of the frame, and the top end of the threaded rod is fixedly connected with a rotating disc facilitating rotation of the threaded rod.
[0015] In a possible design, a sliding groove is formed in the inner wall of one side of the frame body, and a sliding block is fixedly connected to one side of the frame, and the sliding block is in sliding connection with the inner wall of the sliding groove.
[0016] In a possible design, the bottom of the machine table is fixedly connected with an L-shaped plate, the bottom inner wall of the L-shaped plate is fixedly connected with an air cylinder, and the output end of the air cylinder is fixedly connected with the bottom of the connecting frame.
[0017] It should be understood that the foregoing general description and the following detailed description are only exemplary and do not limit the utility model.
[0018] In the utility model, the rotation of the output end of the first motor drives the rotation of the brush roller, so that the side of the profile film can be cleaned, and the quality and yield of the product can be effectively improved.
[0019] In the utility model, the start of the dust removal fan generates suction, the dust cleaned by the brush roller is transported into the first pipeline and the second pipeline through the first dust cover and the second dust cover, and then is transported into the box body, when the dust passes through the filter screen, the filter screen filters and intercepts the dust, the filtered gas is discharged through the discharge port of the dust removal fan, and part of the filtered dust falls into the discharge hopper and then into the collection box, so that the dust can be recycled.
[0020] In the utility model, the rotation of the rotating disc drives the rotation of the threaded rod, the rotation of the threaded rod drives the longitudinal movement of the frame, and the movement of the frame drives the movement of the brush roller, so that the height of the brush roller can be adjusted.
[0021] In the utility model, the structure is reasonable, the side of the profile film can be cleaned through the cleaning mechanism, the quality and yield of the product can be effectively improved, and the dust cleaned can be recycled through the dust collection mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a front view structural schematic diagram of a profile film laminating machine provided by the utility model embodiment;
[0023] Figure 2 It is a side view structural schematic diagram of a profile film laminating machine provided by the utility model embodiment;
[0024] Figure 3 It is a box body internal structure schematic diagram of a profile film laminating machine provided by the utility model embodiment;
[0025] Figure 4 It is a frame body internal front view structural schematic diagram of a profile film laminating machine provided by the utility model embodiment;
[0026] Figure 5 The utility model discloses a kind of profile laminating machine's frame body internal side view structure schematic diagram provided in the embodiment of the utility model.
[0027] Reference signs:
[0028] 1, machine table; 2, frame; 3, transparent plate; 4, conveyor belt; 5, first dust hood; 6, threaded rod; 7, raw material rod; 8, support; 9, compression roller; 10, connecting frame; 11, box; 12, collection box; 13, second pipeline; 14, second dust hood; 15, L plate; 16, air cylinder; 17, dust removal fan; 18, filter screen; 19, first pipeline; 20, external thread pipe; 21, first motor; 22, frame; 23, chute; 24, brush roller. DETAILED DESCRIPTION
[0029] The utility model embodiments are described below with reference to the drawings in the utility model embodiments.
[0030] In the description of the utility model embodiments, it should be explained that, unless there is explicit specification and limitation, the terms "connect", "mount" should be understood broadly, for example, "connect" can be detachably connected, can also be inseparably connected, can be directly connected, also can be indirectly connected through intermediate medium. In addition, "communication" can be directly communicated, also can be indirectly communicated through intermediate medium. Among them, "fix" refers to the relative position relationship of each other after connection does not change. The orientation language mentioned in the utility model embodiments, for example, "inner", "outer", "top", "bottom" and the like, is only the direction of reference drawing, therefore, the orientation language used is for better, more clearly illustrate and understand the utility model embodiments, and is not indicated or implied that the device or element indicated must have a particular orientation, structure and operation with a particular orientation, therefore, it cannot be understood as the limitation of the utility model embodiments.
[0031] In the utility model embodiments, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more features.
[0032] In the utility model embodiments, "and / or" is only a kind of description of the association relationship of associated object, indicates that there can be three kinds of relations, for example, A and / or B, can indicate: three kinds of situations of existence A alone, existence A and B simultaneously, existence B alone. In addition, the character " / " in this paper generally indicates that the associated object before and after is a kind of "or" relationship.
[0033] Reference within this specification to "one embodiment" or "some embodiments" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the application. The appearances of the phrase "in one embodiment" or "in some embodiments" in various places in the specification are not necessarily all referring to the same embodiment, however, and can refer to one or more but less than all embodiments of the application, unless otherwise specified. The terms "including," "containing," "having," and "comprising" and variations thereof do not preclude the presence of zero, one, or more of a listed step, integer, etc., unless otherwise specified.
[0034] Embodiment 1
[0035] With reference to Figures 1-5 A profile laminating machine, comprising a machine table 1, first transmission rollers are rotatably connected to the inner walls on both sides of the top of the machine table 1, second transmission rollers are rotatably connected to the inner walls on both sides of the top of the machine table 1, the same conveying belt 4 is in transmission connection with the first transmission rollers and the second transmission rollers, a second motor is fixedly connected to one side of the machine table 1, the output end of the second motor penetrates through one side of the machine table 1 and is fixedly connected to one end of the first transmission roller, supports 8 are fixedly connected to the top of the machine table 1 on both sides, the same raw material rod 7 is fixed on the two supports 8 through a clamp, a connecting frame 10 is arranged on the machine table 1, the same compression roller 9 is rotatably connected to the inner walls on both sides of the connecting frame 10, a frame body 2 is fixedly connected to the top of the machine table 1 on both sides, transparent plates 3 are fixedly connected to the frame body 2 on both sides, and a box body 11 is fixedly connected to one side of the frame body 2.
[0036] A cleaning mechanism is arranged in the frame body 2 for cleaning the profile;
[0037] A dust suction mechanism is arranged in the box body 11 for recycling the dust cleaned.
[0038] The above technical scheme can clean the side of the profile laminated through the cleaning mechanism, effectively improve the quality of the product, and improve the yield of the product, and the dust cleaned can be recycled through the dust suction mechanism.
[0039] With reference to Figure 4 The cleaning mechanism comprises a frame 22, a first motor 21 and a brush roller 24, one side of the frame 22 is slidably connected to the inner wall of one side of the frame body 2, one side of the first motor 21 is fixedly connected to one side of the frame 22, both ends of the brush roller 24 are rotatably connected to the inner walls on both sides of the frame 22, and the output end of the first motor 21 penetrates through one side of the frame 22 and is fixedly connected to one end of the brush roller 24.
[0040] The rotation of the output end of the first motor 21 drives the rotation of the brush roller 24, so that the side of the profile film can be cleaned, and the quality and yield of the product can be effectively improved.
[0041] With reference to Figures 1-5 The dust collection mechanism comprises a dust removal fan 17, a filter screen 18, a collection box 12, a first dust cover 5 and a second dust cover 14. The inner wall of the box body 11 is fixedly connected with a partition plate. The output port of the dust removal fan 17 is fixedly connected with one side of the partition plate and is in communication with the partition plate. The outer side of the filter screen 18 is fixedly connected with the inner wall of the box body 11. The bottom of the box body 11 is fixedly connected with a lower hopper. The bottom of the lower hopper is fixedly connected with an external thread pipe 20. The inner wall of the top end of the collection box 12 is provided with an internal thread. The collection box 12 is threadedly connected with the external thread pipe 20. The sides, away from each other, of the first dust cover 5 and the second dust cover 14 are fixedly connected with the sides, close to each other, of the two transparent plates 3. The top of the first dust cover 5 is fixedly connected with a first pipe 19. One end of the first pipe 19 penetrates through one side of the frame 2 and is fixedly connected with one side of the box body 11. The first pipe 19 is in communication with the box body 11. The top of the second dust cover 14 is fixedly connected with a second pipe 13. One end of the second pipe 13 penetrates through one side of the frame 2 and is fixedly connected with the top of the box body 11. The second pipe 13 is in communication with the box body 11. The bottom of the box body 11 is provided with a ventilation opening.
[0042] The above technical scheme starts the dust removal fan 17 to generate suction. The dust cleaned by the brush roller 24 is transported into the first pipe 19 and the second pipe 13 through the first dust cover 5 and the second dust cover 14, and then is transported into the box body 11. When the dust passes through the filter screen 18, the filter screen 18 filters and intercepts the dust. The filtered gas is discharged through the discharge port of the dust removal fan 17. Part of the filtered dust falls into the lower hopper and then falls into the collection box 12, so that the dust can be recycled.
[0043] Embodiment 2
[0044] On the basis of embodiment one, embodiment two further comprises:
[0045] With reference to Figure 1 And Figure 4 The top of the frame 2 is provided with a threaded rod 6. The threaded rod 6 is threadedly connected with the frame 2. The bottom end of the threaded rod 6 is rotatably connected with the top of the frame 22. The top end of the threaded rod 6 is fixedly connected with a rotating disc facilitating the rotation of the threaded rod 6.
[0046] The rotation of the rotating disc drives the rotation of the threaded rod 6. The rotation of the threaded rod 6 drives the longitudinal movement of the frame 22. The movement of the frame 22 drives the movement of the brush roller 24, so that the height of the brush roller 24 can be adjusted.
[0047] With reference toFigure 4 A sliding groove 23 is provided on one inner wall of the frame 2, and a slider is fixedly connected to one side of the frame 22. One side of the slider is slidably connected to the inner wall of the sliding groove 23.
[0048] The above technical solution can limit the movement of the frame 22 by using the slide groove 23 and the slider to prevent rotation.
[0049] Reference Figure 1 and Figure 2 An L-plate 15 is fixedly connected to the bottom of the machine base 1, and a cylinder 16 is fixedly connected to the inner wall of the bottom of the L-plate 15. The output end of the cylinder 16 is fixedly connected to the bottom of the connecting frame 10.
[0050] The extension and retraction of the output end of the cylinder 16 in the above technical solution drives the movement of the connecting frame 10 and the pressure roller 9, so that the pressure roller 9 fits the profile and the height of the pressure roller 9 can be adjusted.
[0051] However, as is well known to those skilled in the art, the working principles and wiring methods of the first motor 21, cylinder 16 and dust removal fan 17 are commonplace and are all conventional methods or common knowledge. They will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.
[0052] The working principle and usage process of this technical solution are as follows: During use, the film roll is installed on the raw material rod 7, and then the profile is placed on the conveyor belt 4. The turntable is rotated, which drives the threaded rod 6 to rotate. The rotation of the threaded rod 6 drives the longitudinal movement of the frame 22, which in turn drives the movement of the brush roller 24, allowing the brush roller 24 to contact the profile. The profile is then conveyed via the conveyor belt 4. Simultaneously, the first motor 21 and the dust removal fan 17 are started. The rotation of the output end of the first motor 21 drives the rotation of the brush roller 24, thus cleaning the film-coated side of the profile. This effectively improves product quality and yield. The dust removal fan 17 generates suction, and the dust cleaned by the brush roller 24 passes through the first dust suction hood 5 and the second dust suction hood 6. 14 is conveyed to the first pipe 19 and the second pipe 13, and then to the housing 11. When the dust passes through the filter screen 18, the filter screen 18 will filter and intercept the dust. The filtered gas is discharged through the outlet of the dust removal fan 17. The filtered dust will fall into the hopper and then into the collection box 12, so that the dust can be recycled. After the cleaned profile comes out from the bottom of the frame 2, one end of the membrane is placed on the profile. The cylinder 16 is started. The extension and retraction of the output end of the cylinder 16 drives the connecting frame 10 and the pressure roller 9 to move, so that the pressure roller 9 fits the profile and presses the membrane onto the profile to complete the membrane covering. When it is necessary to clean the dust in the collection box 12, rotate the collection box 12 to make the collection box 12 leave the external threaded pipe 20.
[0053] The above merely illustrates the specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application; the embodiments of the present application and the features in the embodiments can be combined with each other without conflict. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A profile coating machine, characterized in that, include: The machine platform (1) has a first transmission roller rotatably connected to the inner walls of the top two sides of the machine platform (1), and a second transmission roller rotatably connected to the inner walls of the top two sides of the machine platform (1). The first transmission roller and the second transmission roller are connected to the same conveyor belt (4). A second motor is fixedly connected to one side of the machine platform (1). The output end of the second motor passes through one side of the machine platform (1) and is fixedly connected to one end of the first transmission roller. A bracket (8) is fixedly connected to both sides of the top of the machine platform (1). The same raw material rod (7) is fixed on the two brackets (8) by clamps. A connecting frame (10) is provided on the machine platform (1). The same pressure roller (9) is rotatably connected to the inner walls of both sides of the connecting frame (10). A frame (2) is fixedly connected to both sides of the top of the machine platform (1). A transparent plate (3) is fixedly connected to both sides of the frame (2). A box (11) is fixedly connected to one side of the frame (2). The cleaning mechanism is installed inside the frame (2) and is used to clean the profiles; The dust collection mechanism is installed inside the housing (11) to collect the dust that has been cleaned.
2. The profile coating machine according to claim 1, characterized in that, The cleaning mechanism includes a frame (22), a first motor (21), and a brush roller (24). One side of the frame (22) is slidably connected to the inner wall of one side of the frame (2). One side of the first motor (21) is fixedly connected to one side of the frame (22). The two ends of the brush roller (24) are rotatably connected to the inner walls of both sides of the frame (22). The output end of the first motor (21) passes through one side of the frame (22) and is fixedly connected to one end of the brush roller (24).
3. The profile coating machine according to claim 1, characterized in that, The dust collection mechanism includes a dust removal fan (17), a filter screen (18), a collection box (12), a first dust collection hood (5), and a second dust collection hood (14). A partition is fixedly connected to the inner wall of the housing (11). The output port of the dust removal fan (17) is fixedly connected to one side of the partition and communicates with it. The outer side of the filter screen (18) is fixedly connected to the inner wall of the housing (11). A hopper is fixedly connected to the bottom of the housing (11), and an externally threaded pipe (20) is fixedly connected to the bottom of the hopper. An internal thread is provided on the inner wall of the top of the collection box (12), and the collection box (12) is threadedly connected to the externally threaded pipe (20). The first dust collection hood (5) and the second dust collection hood (14) are connected in series. The sides of the cover (14) that are far apart from each other are fixedly connected to the sides of the two transparent plates (3) that are close to each other. The top of the first dust cover (5) is fixedly connected to a first pipe (19). One end of the first pipe (19) passes through one side of the frame (2) and is fixedly connected to one side of the box (11). The first pipe (19) is connected to the box (11). The top of the second dust cover (14) is fixedly connected to a second pipe (13). One end of the second pipe (13) passes through one side of the frame (2) and is fixedly connected to the top of the box (11). The second pipe (13) is connected to the box (11). The bottom of the box (11) is provided with a ventilation opening.
4. A profile coating machine according to claim 2, characterized in that, The top of the frame (2) is provided with a threaded rod (6), which is threadedly connected to the frame (2). The bottom end of the threaded rod (6) is rotatably connected to the top of the frame (22), and the top end of the threaded rod (6) is fixedly connected with a turntable that facilitates the rotation of the threaded rod (6).
5. A profile coating machine according to claim 2, characterized in that, A sliding groove (23) is provided on one side of the inner wall of the frame (2), and a slider is fixedly connected to one side of the frame (22). One side of the slider is slidably connected to the inner wall of the sliding groove (23).
6. A profile coating machine according to claim 1, characterized in that, The bottom of the machine base (1) is fixedly connected to an L plate (15), and the bottom inner wall of the L plate (15) is fixedly connected to a cylinder (16). The output end of the cylinder (16) is fixedly connected to the bottom of the connecting frame (10).
Citation Information
Patent Citations
Wood-plastic profile surface laminating machine
CN208962471U