Discharging mechanism of automatic press
The automatic press discharge mechanism uses an electric push rod and rotating plate to smooth the tea leaves, combined with an electric lifting rod and an arc-shaped clamping plate for transport, which solves the problem of uneven tea cake thickness and achieves automated production and resource saving.
Patent Information
- Application Number
- CN202422651072.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In the process of making tea cakes, existing technology requires manual turning and smoothing of the tea leaves to ensure uniform thickness, which is time-consuming, labor-intensive, and difficult to guarantee that the tea cakes are of consistent thickness.
An automatic press discharge mechanism is adopted, which uses electric push rods, rotating discs and rotating plates in conjunction with electric hydraulic rods and hydraulic cylinders to automatically flatten the tea leaves, and uses electric lifting rods and arc-shaped clamps to clamp and transport the tea cakes, thus avoiding tea waste.
It achieves automatic uniformity of tea cake thickness, reduces manual operation time, improves efficiency, and avoids tea waste.
Smart Images
Figure CN223686057U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic press technical field especially relates to a kind of automatic press discharging mechanism. BACKGROUND
[0002] Press is the short name of pressure machine, hydraulic press, oil press, and press refers to the industrial products through pressure forming molding machine, generally using hydraulic cylinder, so it is also called oil press.In building materials industry, press is the short name of brick press, and press is divided into manual brick press and automatic hydraulic brick machine.
[0003] When tea is made into tea cake, high-temperature steam is used to steam the tea soft, and then the tea soft in the mold is extruded by the press to form a tea cake, but after the tea soft is put into the mold, the staff needs to turn and flatten the tea, so as to ensure that the thickness of tea in each position of the mold is almost the same, the purpose is to avoid the thickness of the pressed tea cake being different, but this method needs the staff to turn and flatten, and judge the thickness of tea in each position of the mold, which is time-consuming and laborious, and it is difficult to ensure that the thickness of the pressed tea cake is the same, so an automatic press discharging mechanism is proposed to solve the above problems. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the problems in the above-mentioned technology, and proposes an automatic press discharging mechanism.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] An automatic press discharging mechanism, comprising a chassis, a rotating disc is arranged at the top of the chassis, a plurality of placement grooves penetrating the rotating disc are formed at the top of the rotating disc, an installation column is arranged at the top of the rotating disc, a first L-shaped mounting plate is fixedly connected to the surface of the installation column, one end of the first L-shaped mounting plate is fixedly connected to the top of the chassis, a cake pressing assembly is arranged on the first L-shaped mounting plate, the cake pressing assembly comprises a hydraulic cylinder mounted on the first L-shaped mounting plate, the output end of the hydraulic cylinder penetrates one end of the first L-shaped mounting plate, a pressing disc is fixedly connected to the output end of the hydraulic cylinder, a second L-shaped mounting plate is fixedly connected to the surface of the installation column, one end of the second L-shaped mounting plate is fixedly connected to the top of the chassis, and a tea flattening assembly is arranged on the second L-shaped mounting plate.
[0007] Preferably, the tea flattening assembly comprises an electric hydraulic rod mounted on the second L-shaped mounting plate, the output end of the electric hydraulic rod penetrates one end of the second L-shaped mounting plate, and a connecting plate is fixedly connected to the output end of the electric hydraulic rod.
[0008] Preferably, a driving motor is mounted on the connecting plate through a mounting seat, and an output end surface of the driving motor is fixedly connected with a rotating plate.
[0009] Preferably, opposite support columns are fixedly connected with top ends of the chassis, sliding rails are fixedly connected with top ends of the support columns, driving wheels are arranged in the sliding rails, electric telescopic rods are fixedly connected with one end of the driving wheels, and arc-shaped clamping plates are fixedly connected with one end of the electric telescopic rods.
[0010] Preferably, a pushing disc is slidably connected in the placing groove, a through groove is formed in one end of the chassis, a top plate is slidably connected in the through groove, an electric lifting rod is mounted on the chassis through an L-shaped mounting piece, and an output end of the electric lifting rod is fixedly connected with a bottom end of the top plate.
[0011] Preferably, a sliding groove is formed in one end of the chassis, a servo motor is mounted on the chassis through a sliding seat, an output end of the servo motor is slidably connected with the sliding groove and fixedly connected with a bottom end of the rotating disc through the sliding groove.
[0012] Preferably, an electric push rod is mounted on the chassis through a mounting block, an output end of the electric push rod is fixedly connected with one end of the sliding seat, a collecting box is arranged below the two sliding rails on one side of the chassis, and a sponge pad is arranged in the collecting box.
[0013] Compared with the prior art, the automatic tea cake pressing machine has the following beneficial effects:
[0014] 1. The electric push rod, the rotating disc and the rotating plate are arranged, the rotating disc and the tea leaves are pushed by the electric push rod to shake, the rotating plate is rotated to flatten the tea leaves, the tea leaves do not need to be flipped and flattened by the staff, the thickness of each part of the tea cake is ensured to be the same, and time and labor are saved.
[0015] 2. The electric lifting rod and the arc-shaped clamping plate are arranged, the tea cake formed by extrusion is pushed upward by the electric lifting rod, the tea cake is clamped and transported by the arc-shaped clamping plate, the remaining tea leaves on the pushing disc are extruded with the subsequent tea leaves, and tea leaf waste is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a three-dimensional structure schematic view of an automatic pressing machine discharging mechanism;
[0017] Figure 2 It is Figure 1 an enlarged view of A in FIG. 4;
[0018] Figure 3An assembly drawing of a rotating disc and a pushing disc in the automatic pressing machine discharging mechanism is provided in the utility model.
[0019] Figure 4 An assembly drawing of a rotating disc and a pushing disc in the automatic pressing machine discharging mechanism is provided in the utility model.
[0020] Figure 5 An assembly drawing of an electric lifting rod, a servo motor and a base plate in the automatic pressing machine discharging mechanism is provided in the utility model.
[0021] Figure 6 An assembly drawing of a sliding rail, an electric telescopic rod and an arc-shaped clamping plate in the automatic pressing machine discharging mechanism is provided in the utility model.
[0022] In the drawing: 1, base plate; 101, top plate; 2, rotating disc; 201, mounting column; 202, pushing disc; 3, first L-shaped mounting plate; 301, hydraulic cylinder; 4, pressing disc; 5, second L-shaped mounting plate; 501, electric hydraulic rod; 502, connecting plate; 6, sliding rail; 601, supporting column; 602, driving wheel; 7, electric telescopic rod; 701, arc-shaped clamping plate; 8, collecting box; 9, driving motor; 901, rotating plate; 10, L-shaped mounting piece; 1001, electric lifting rod; 11, mounting block; 1101, electric push rod; 12, servo motor. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0024] In the description of the utility model, it should be explained that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the utility model, it is necessary to explain that, unless there are definite provisions and limitations, the terms "mounting", "setting", "sleeving / connection", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0026] Embodiment one
[0027] Refer to Figures 1-3 A kind of automatic press discharging mechanism, including chassis 1, the top of chassis 1 is provided with rotary disc 2 (rotary disc can drive tea rotation), the top of rotary disc 2 is provided with mounting column 201 (mounting column 201 is in contact with rotary disc 2), the surface of mounting column 201 is fixedly connected with first L-shaped mounting plate 3, one end of first L-shaped mounting plate 3 is fixedly connected with the top of chassis 1, first L-shaped mounting plate 3 is provided with cake pressing assembly, cake pressing assembly includes hydraulic cylinder 301 installed on first L-shaped mounting plate 3, the output end of hydraulic cylinder 301 penetrates one end of first L-shaped mounting plate 3, the output end of hydraulic cylinder 301 is fixedly connected with pressure disc 4 (hydraulic cylinder 301 drives pressure disc 4 to move down and pressurizes soft tea), the surface of mounting column 201 is fixedly connected with second L-shaped mounting plate 5, one end of second L-shaped mounting plate 5 is fixedly connected with the top of chassis 1, second L-shaped mounting plate 5 is provided with tea smoothing assembly (smoothing assembly can smooth tea, so that the thickness of tea in rotary disc 2 is almost the same).
[0028] Further, tea smoothing assembly includes electric hydraulic rod 501 installed on second L-shaped mounting plate 5, the output end of electric hydraulic rod 501 penetrates one end of second L-shaped mounting plate 5, the output end of electric hydraulic rod 501 is fixedly connected with connecting plate 502, connecting plate 502 is installed with drive motor 9 through mounting seat, the output end surface of drive motor 9 is fixedly connected with rotating plate 901 (electric hydraulic rod 501 pushes drive motor 9 to move down, and drive motor 9 drives rotating plate 901 to rotate and pushes tea to smooth).
[0029] It should be noted that: one end of chassis 1 is provided with sliding groove, the bottom of chassis 1 is installed with servo motor 12 through sliding seat (servo motor 12 is slidingly installed at the bottom of chassis 1, so that servo motor 12 can move), the output end of servo motor 12 is slidingly connected with sliding groove and is fixedly connected with the bottom of rotary disc 2 through sliding groove.
[0030] It is worth noting that: the bottom end of the chassis 1 is installed with an electric push rod 1101 through the mounting block 11 (the electric push rod 1101 pushes the servo motor 12 to move, thereby driving the rotating disc 2 and the tea to shake, and cooperating with the rotating plate 901 to flatten the tea), the output end of the electric push rod 1101 is fixedly connected with one end of the sliding seat, and the side of the chassis 1 is placed with a collecting box 8 located below the two slide rails 6, and a sponge pad is arranged in the collecting box 8 (the collecting box 8 collects the tea cakes pressed into shape, and the sponge pad avoids damage to the tea cakes when falling).
[0031] The further advantage of the above is that the above device flattens the tea through the shaking of the rotating disc 2 and the rotation of the rotating plate 901, without the need for staff to move and flatten the tea to judge the thickness of each part of the tea, saving time and effort while ensuring that the thickness of each part of the pressed tea cake is the same.
[0032] Based on example one, example two is proposed:
[0033] Referring to Figures 4-6 An automatic press discharging mechanism, comprising a chassis 1, the top end of the chassis 1 is fixedly connected with oppositely arranged support columns 601, the top end of the support column 601 is fixedly connected with a slide rail 6, the slide rail 6 is provided with a drive wheel 602 (the drive wheel 602 is prior art, which itself has a power, and will not be described in detail here, which can realize the effect of driving and moving the electric telescopic rod 7), one end of the drive wheel 602 is fixedly connected with an electric telescopic rod 7, one end of the electric telescopic rod 7 is fixedly connected with an arc-shaped clamping plate 701 (the arc-shaped clamping plate 701 clamps the tea cakes extruded into shape).
[0034] Further, a plurality of placing grooves penetrating the rotating disc 2 are formed in the top end of the rotating disc 2, a pushing disc 202 is slidably connected in the placing groove, a through groove is formed in one end of the chassis 1, a top plate 101 is slidably connected in the through groove, and an electric lifting rod 1001 is installed at the bottom end of the chassis 1 through an L-shaped mounting piece 10 (the electric lifting rod 1001 lifts the pushing disc 202, facilitating the arc-shaped clamping plate 701 to clamp and transport the tea cakes), and the output end of the electric lifting rod 1001 is fixedly connected with the bottom end of the top plate 101.
[0035] The further advantage of the above is that the above device clamps and transports the tea cakes extruded into shape, thereby ensuring that the tea below the tea cakes which are not extruded into shape with the tea cakes will not be transported away, and rotating the tea to be extruded into shape with the subsequent tea, thereby avoiding the waste of tea.
[0036] The drive motor 9 is prior art, which can realize the rotation of the output shaft, and will not be described in detail here.
[0037] The servo motor 12 is prior art, which can drive the output shaft to rotate, and will not be described in detail here.
[0038] In use: when it is needed to press the tea leaves into tea cakes, the staff places the tea leaves softened by high-temperature steam into one of the placing grooves, and starts the servo motor 12 to control the servo motor 12 to drive the rotating disc 2 to rotate by 45 degrees, so that the tea leaves come below the rotating plate 901, then the staff starts the electric hydraulic cylinder 301 and the driving motor 9, the electric hydraulic cylinder 301 drives the driving motor 9 to move downwards, so that the rotating plate 901 contacts the tea leaves in the placing groove (the length of the rotating plate 901 is less than the radius of the placing groove), and at the same time, the driving motor 9 is started, so that the output shaft of the driving motor 9 drives the rotating plate 901 to rotate, and at the same time, the electric push rod 1101 is started, so that the electric push rod 1101 pushes the servo motor 12 to move and drives the rotating disc 2 to shake, so that the tea leaves in the placing groove are shaken and smoothed by the rotating plate 901.
[0039] When the tea leaves are smoothed, the electric push rod 1101 is turned off, and the electric hydraulic cylinder 301 drives the driving motor 9 to move upwards, at this time, the servo motor 12 is controlled to drive the rotating disc 2 to rotate by 45 degrees, so that the smoothed tea leaves come below the pressing disc 4, then the staff starts the hydraulic cylinder 301, so that the hydraulic cylinder 301 drives the pressing disc 4 to move downwards to extrude the tea leaves in the placing groove and press them into tea cakes.
[0040] After the tea leaves are extruded into tea cakes, the servo motor 12 is controlled to drive the rotating disc 2 to rotate by 45 degrees again, so that the tea cakes come between the two arc-shaped clamping plates 701, then the staff controls the electric lifting rod 1001 to push the top plate 101 to move upwards, pushes the tea pushing plate and the tea cakes in the placing groove upwards, then the two electric telescopic rods 7 drive the arc-shaped clamping plates 701 to clamp the tea cakes moved outwards, and the two driving wheels 602 drive the arc-shaped clamping plates 701 to move along the slide rails 6 and move above the collecting box 8, then the clamping of the tea cakes is released, so that the tea cakes fall into the collecting box 8.
[0041] The remaining tea leaves in the placing groove are continuously rotated and transported to be extruded and formed with the subsequent tea leaves.
[0042] The device smooths the tea leaves by the shaking and rotating force, without the need for the staff to turn and smooth the tea leaves to determine the thickness of each part of the tea leaves, which saves time and effort and ensures that the thickness of each part of the pressed tea cakes is the same; meanwhile, the extruded tea cakes are clamped and transported, so that the tea leaves below the tea cakes which are not extruded and formed with the tea cakes will not be transported away, and the tea leaves are rotated to be extruded and formed with the subsequent tea leaves, so that the waste of tea leaves is avoided.
[0043] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. An automatic press ejection mechanism comprising a base plate (1), characterized in that, The top end of the bottom disc (1) is provided with a rotating disc (2), a plurality of placing grooves penetrating the rotating disc (2) are formed in the top end of the rotating disc (2), a mounting column (201) is arranged at the top end of the rotating disc (2), a first L-shaped mounting plate (3) is fixedly connected to the surface of the mounting column (201), one end of the first L-shaped mounting plate (3) is fixedly connected to the top end of the bottom disc (1), a cake pressing assembly is arranged on the first L-shaped mounting plate (3), the cake pressing assembly comprises a hydraulic cylinder (301) mounted on the first L-shaped mounting plate (3), the output end of the hydraulic cylinder (301) penetrates one end of the first L-shaped mounting plate (3), and a pressing disc (4) is fixedly connected to the output end of the hydraulic cylinder (301), a second L-shaped mounting plate (5) is fixedly connected to the surface of the mounting column (201), one end of the second L-shaped mounting plate (5) is fixedly connected to the top end of the bottom disc (1), and a tea leaf smoothing assembly is arranged on the second L-shaped mounting plate (5).
2. An automatic press ejection mechanism according to claim 1, wherein The tea leaf smoothing assembly comprises an electric hydraulic rod (501) mounted on the second L-shaped mounting plate (5), the output end of the electric hydraulic rod (501) penetrates one end of the second L-shaped mounting plate (5), and a connecting plate (502) is fixedly connected to the output end of the electric hydraulic rod (501).
3. An automatic press ejection mechanism according to claim 2, wherein The connecting plate (502) is provided with a driving motor (9) mounted through a mounting seat, and the output end surface of the driving motor (9) is fixedly connected with a rotating plate (901).
4. An automatic press ejection mechanism according to claim 1, wherein The top end of the bottom disc (1) is fixedly connected with oppositely arranged support columns (601), the top end of each support column (601) is fixedly connected with a sliding rail (6), a driving wheel (602) is arranged in the sliding rail (6), one end of the driving wheel (602) is fixedly connected with an electric telescopic rod (7), and one end of the electric telescopic rod (7) is fixedly connected with an arc-shaped clamping plate (701).
5. An automatic press ejection mechanism according to claim 1, wherein A pushing disc (202) is slidably connected in the placing groove, a through groove is formed in one end of the bottom disc (1), a top plate (101) is slidably connected in the through groove, and an electric lifting rod (1001) is mounted on the bottom end of the bottom disc (1) through an L-shaped mounting piece (10), the output end of the electric lifting rod (1001) is fixedly connected with the bottom end of the top plate (101).
6. An automatic press ejection mechanism according to claim 1, wherein A sliding groove is formed in one end of the bottom disc (1), a servo motor (12) is mounted on the bottom end of the bottom disc (1) through a sliding seat, the output end of the servo motor (12) is slidably connected with the sliding groove and fixedly connected with the bottom end of the rotating disc (2) penetrating the sliding groove.
7. An automatic press ejection mechanism according to claim 6, wherein An electric push rod (1101) is mounted on the bottom end of the bottom disc (1) through a mounting block (11), the output end of the electric push rod (1101) is fixedly connected with one end of the sliding seat, a collecting box (8) is placed on one side of the bottom disc (1) and located below the two sliding rails (6), and a sponge pad is arranged in the collecting box (8).