Extrusion forming device for charcoal for sugar

By adopting a turntable structure and a drive motor-driven gear design in the production of sugar charcoal, rapid alignment and switching of sugar charcoal forming molds are achieved, solving the problem of cumbersome mold replacement in traditional charcoal powder forming machines and improving processing efficiency.

CN223686060UActive Publication Date: 2025-12-19JIANGSU ZHUHAI ACTIVATED CARBON CO LTD
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Patent Information

Application Number
CN202423220176.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-19
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

In the current sugar charcoal production process, traditional charcoal powder forming machines require manual disassembly and replacement of the forming head flange when processing charcoal rods or blocks of different sizes and shapes, resulting in low processing efficiency.

Method used

An extrusion molding device for sugar and charcoal was designed. It adopts a turntable structure and achieves rapid alignment and switching of molding dies through cylinder components and drive motor-driven gears. The snap-fit ​​grooves on the turntable and the rubber liner ensure stable installation of the dies, enabling rapid assembly of different sizes and shapes.

Benefits of technology

It improves processing efficiency, enables rapid prototyping of carbon rods or blocks of different sizes and shapes, simplifies the mold changing process, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of production of charcoal for sugar, in particular to an extrusion forming device for charcoal for sugar, which is characterized in that a turntable is mounted on one side of a body of a powdered carbon forming machine through a support frame, a forming die is mounted on the turntable through a clamping groove in a counterpoint manner, one end of the forming die is butted with a discharge hole of the body of the powdered carbon forming machine, and a gear ring is mounted on the inner side of the turntable; a driving gear is in meshing transmission with the inner side of the gear ring through a tooth groove and is driven by a driving motor. According to the utility model, the turntable is arranged on one side of the carbon powder forming machine body, the detachable forming dies are arranged on the turntable, and the turntable is jacked and extended by the air cylinder part to be matched with the driving motor to perform counterpoint rotation, so that the counterpoint switching function of the forming dies is realized, further the forming dies with different sizes and shapes are quickly assembled, and the switching efficiency is high; and the processing efficiency is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sugar carbon production technical field especially relates to a kind of extrusion forming device for sugar carbon. BACKGROUND

[0002] Sugar carbon is a kind of special carbon material, mainly used in decolorization and purification link in sugar-making process, sugar syrup often contains various pigments and impurities, these substances can affect the quality and taste of sugar, sugar carbon can effectively remove pigment and impurities in sugar syrup by its strong adsorption performance, improve the quality and purity of sugar.

[0003] At present, in the production process of sugar carbon, the mixed carbon powder is extruded by carbon powder forming machine, and the extrusion shape and size are controlled by forming die, but in actual use process, when different size, shape batch of carbon rod or carbon block needs to be processed, the traditional carbon powder forming machine needs to manually disassemble and replace forming head flange plate, its process is not only cumbersome but also delays processing efficiency. UTILITARY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings in prior art, and provides an extrusion forming device for sugar carbon.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] An extrusion forming device for sugar carbon, comprising a turntable, the turntable is installed on one side of carbon powder forming machine body by support frame, and a forming die is installed on the turntable by clamping groove alignment, one end of the forming die is connected with the discharge port of carbon powder forming machine body, and the inner side of the turntable is installed with a gear ring, the inner side of the gear ring is driven by a driving gear through a gear slot, and the driving gear is driven by a driving motor.

[0007] In addition, the preferred structure is that the discharge port of the carbon powder forming machine body is installed with an adapter, a connecting hole is formed in the adapter, a connecting column is installed in the connecting hole by forming die alignment plug-in, and the forming die is communicated with the carbon powder forming machine body through the adapter.

[0008] In addition, the preferred structure is that the support frame is rotatably installed with a sliding key shaft, a turntable is limitingly connected and installed on the sliding key shaft by key groove sleeve, the other side of the turntable is rotatably connected with a cylinder piece through a shaft coupling, and one end of the key groove sleeve is fixedly connected with the turntable.

[0009] In addition, the preferred structure is that the cylinder piece is installed on the support frame, the telescopic rod end of the cylinder piece passes through the support frame and is rotatably connected with the shaft coupling, and the other end of the shaft coupling is connected with the turntable.

[0010] Moreover, preferably, a plurality of clamping grooves are formed on the outer side of the rotating disc, the clamping grooves are matched with the forming die, rubber inner liners are mounted on the inner walls of the clamping grooves, the rubber inner liners are in extrusion contact with the outer walls of the forming die, and a plurality of mounting holes are formed at one position of the clamping grooves and used for connecting the forming die in position.

[0011] Moreover, preferably, the output end of the driving motor is drivingly connected with the sprocket driving box, the output end of the sprocket driving box is drivingly connected with the driving gear to realize power transmission.

[0012] The present application has the following beneficial effects:

[0013] In the present application, a rotating disc is mounted on one side of the carbon powder forming machine body, a detachable forming die is arranged on the rotating disc, and the rotating disc is rotated by the cylinder piece and the driving motor in position to realize the positioning switching function of the forming die, thereby realizing the rapid assembly of forming dies of different sizes and shapes, and improving the processing efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 An external structure diagram of the sugar carbon extrusion forming device is provided in the present application.

[0015] Figure 2 A rotating disc mounting structure diagram is provided in the present application.

[0016] Figure 3 A forming die butt joint mounting structure diagram is provided in the present application.

[0017] Figure 4 A rotating disc external structure diagram is provided in the present application.

[0018] Figure 5 A rotating disc connecting structure diagram is provided in the present application.

[0019] In the drawings: 1, carbon powder forming machine body; 101, adapter; 102, butt joint hole; 2, forming die; 21, butt joint column; 3, support frame; 4, rotating disc; 41, clamping groove; 42, mounting hole; 43, rubber inner liner; 5, driving motor; 51, driving gear; 6, cylinder piece; 7, shaft coupling; 8, gear ring; 9, sliding key shaft; 10, key groove sleeve. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.

[0021] REFERENCE Figures 1-5The utility model provides an extruding device for sugar carbon, which comprises a rotating disc 4 installed on one side of a carbon powder forming machine body 1 by a support frame 3, a forming die 2 is installed on the rotating disc 4 by clamping grooves 41, one end of the forming die 2 is connected with a discharge port of the carbon powder forming machine body 1, the inner side of the rotating disc 4 is installed with a gear ring 8, the inner side of the gear ring 8 is driven by a driving gear 51 through a gear slot, and the driving gear 51 is driven by a driving motor 5.

[0022] Further, the discharge port of the carbon powder forming machine body 1 is installed with an adapter 101, the adapter 101 is provided with a connecting hole 102, a connecting column 21 is installed in the connecting hole 102 by the forming die 2, and the forming die 2 is communicated with the carbon powder forming machine body 1 through the adapter 101.

[0023] Further, the support frame 3 is rotatably installed with a sliding key shaft 9, the rotating disc 4 is installed on the sliding key shaft 9 by a key groove sleeve 10, the other side of the rotating disc 4 is rotatably connected with a pneumatic cylinder 6 through a shaft coupling 7, and one end of the key groove sleeve 10 is fixedly connected with the rotating disc 4.

[0024] Further, the pneumatic cylinder 6 is installed on the support frame 3, the telescopic rod end of the pneumatic cylinder 6 penetrates through the support frame 3 and is rotatably connected with the shaft coupling 7, and the other end of the shaft coupling 7 is connected with the rotating disc 4.

[0025] Further, the outer side of the rotating disc 4 is provided with a plurality of clamping grooves 41, the clamping grooves 41 are matched with the forming die 2, a rubber lining 43 is installed on the inner wall of the clamping grooves 41, the rubber lining 43 is extrudedly contacted with the outer wall of the forming die 2, a plurality of mounting holes 42 are formed at one position of the clamping grooves 41, and the mounting holes 42 are used for connecting the forming die 2.

[0026] Further, the output end of the driving motor 5 is drivingly connected with a chain wheel driving box, the output end of the chain wheel driving box is drivingly connected with the driving gear 51 to realize power transmission.

[0027] In the embodiment, the mixed carbon powder is extruded by the carbon powder forming machine body 1, discharged from the discharge port, and formed by the adapter 101 and the forming die 2, when the die of different sizes and shapes needs to be replaced, the driving motor 5 and the pneumatic cylinder 6 are controlled and driven by an external control device, the pneumatic cylinder 6 is preferentially extended, the shaft coupling 7 is synchronously pushed to move the rotating disc 4, the rotating disc 4 is limitedly slid on the sliding key shaft 9 by the key groove sleeve 10, the rotating disc 4 synchronously drives the forming die 2 installed in the clamping grooves 41 to move, the forming die 2 is moved out of the adapter 101, the rotating disc 4 is rotated by the gear ring 8 and the driving gear 51 under the action of the driving motor 5 driving the driving gear 51, and the corresponding die is synchronously rotated to the corresponding position of the adapter 101, and then the pneumatic cylinder 6 is retracted to complete the connection.

[0028] Wherein, in actual use, the clamping groove 41 is provided with rubber lining 43 to improve the installation stability of the mold, and the clamping groove 41 is provided with mounting hole 42 outside to meet the function of point to point installation mold.

[0029] Wherein, in actual use, the horizontal displacement of the rotating disc 4 is within the normal operating range of the slide key shaft 9.

[0030] Wherein, in actual use, the horizontal displacement of the rotating disc 4 is within the normal operating range of the gear ring 8 and the driving gear 51, that is, the gear ring 8 and the driving gear 51 are always in meshing state, which is easy to understand intuitively, so no more explanation.

[0031] Wherein, it is worth noting that in the process of replacing the mold, the carbon powder molding machine should be stopped.

[0032] In the utility model, the rotating disc 4 is installed on one side of the carbon powder molding machine body 1, the detachable molding mold 2 is arranged on the rotating disc 4, and the rotating disc 4 is rotated by the cylinder piece 6 and the driving motor 5 to realize the alignment switching function of the molding mold 2, thereby realizing the rapid assembly of molding molds of different sizes and shapes, and the switching efficiency is high, and the processing efficiency is effectively improved.

[0033] The above is only the preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. A sugar charcoal extrusion molding device, comprising a turntable (4), characterized in that, The turntable (4) is mounted on one side of the charcoal powder forming machine body (1) by a support frame (3), and a forming mold (2) is installed on the turntable (4) through a snap-fit ​​groove (41). One end of the forming mold (2) is connected to the discharge port of the charcoal powder forming machine body (1), and a gear ring (8) is installed on the inner side of the turntable (4). The inner side of the gear ring (8) is driven by a drive gear (51) through a tooth groove meshing. The drive gear (51) is driven by a drive motor (5).

2. The extrusion molding device for sugar charcoal according to claim 1, characterized in that, The discharge port of the charcoal powder forming machine body (1) is equipped with an adapter (101), and the adapter (101) is provided with a docking hole (102). A docking post (21) is installed in the docking hole (102) through the forming mold (2) for alignment and insertion. The forming mold (2) is connected to the charcoal powder forming machine body (1) through the adapter (101).

3. The extrusion molding apparatus for sugar charcoal according to claim 1, characterized in that, A sliding key shaft (9) is rotatably mounted on one side of the support frame (3). A turntable (4) is mounted on the sliding key shaft (9) by a keyway sleeve (10) for limiting and docking. The other side of the turntable (4) is rotatably connected to the cylinder component (6) through a coupling (7). One end of the keyway sleeve (10) is fixedly connected to the turntable (4).

4. The extrusion molding apparatus for sugar charcoal according to claim 3, characterized in that, The cylinder component (6) is mounted on the support frame (3), and the telescopic rod end of the cylinder component (6) passes through the support frame (3) and is rotatably connected to the coupling (7). The other end of the coupling (7) is connected to the turntable (4).

5. The extrusion molding apparatus for sugar charcoal according to claim 1, characterized in that, The turntable (4) has multiple snap-fit ​​grooves (41) on its outer side. The snap-fit ​​grooves (41) fit into the forming mold (2). A rubber liner (43) is installed on the inner wall of the snap-fit ​​groove (41). The rubber liner (43) is pressed against the outer wall of the forming mold (2). Multiple mounting holes (42) are provided at one location of the snap-fit ​​groove (41). The mounting holes (42) are used to align and connect the forming mold (2).

6. The extrusion molding apparatus for sugar charcoal according to claim 1, characterized in that, The output end of the drive motor (5) is connected to the sprocket drive box, and the output end of the sprocket drive box is connected to the drive gear (51) to realize power transmission.