Long-fiber siliceous nano glued cloth hot-pressing device

By using a hydraulic lifting mechanism and a temperature detector in conjunction with heating wires and cooling pipes, the defects of traditional hot pressing equipment in temperature and pressure control are solved, achieving efficient and precise hot pressing of long-fiber silica nano-adhesive fabric, thus improving the stability and quality of the product.

CN223686140UActive Publication Date: 2025-12-19HANGZHOU SHENGJIANG ECOLOGICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520127265.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-12-19
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Traditional hot pressing equipment has deficiencies in temperature control and pressure distribution, which cannot meet the hot pressing requirements of long-fiber silica nano-adhesive fabric, resulting in unstable product performance and quality differences.

Method used

A hydraulic lifting mechanism and temperature detector are used in conjunction with heating wires and cooling pipes to achieve real-time monitoring and adjustment of hot pressing temperature and pressure, and precise hot pressing is achieved in combination with transmission components.

Benefits of technology

This technology enables efficient and precise hot pressing of long-fiber silica nanofiber adhesive fabric, avoiding uneven local indentation and structural damage, and improving product quality and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of glued cloth processing equipment, and belongs to a long-fiber siliceous nano glued cloth hot-pressing device which comprises a machine body frame, the machine body frame is fixedly connected to a hot-pressing platform, a hot-pressing roller is arranged in the machine body frame, a hot-pressing plate is arranged on the hot-pressing platform, and the hot-pressing plate is arranged on the machine body frame. The hot-pressing roller is connected with the top of the machine body frame through a hydraulic lifting mechanism, the hot-pressing plate is arranged at the bottom of the machine body frame, heating wires and cooling pipelines are arranged in the hot-pressing plate in a staggered mode, a temperature detector is arranged on the side wall of the machine body frame, and a conveying assembly is arranged on the hot-pressing platform in the conveying direction of the glued cloth. According to the utility model, the hot-pressing temperature and the hot-pressing pressure in the hot-pressing processing process can be monitored in real time, and adaptive adjustment can be carried out according to temperature parameters and pressure parameters, so that efficient and accurate hot-pressing of the long-fiber siliceous nano glued cloth is realized, the problems of the existing hot-pressing equipment are effectively solved, and the production efficiency is improved. And uneven local indentations or structural damage of the product is avoided, and the final quality of the product is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of glue cloth processing equipment belongs to a long fiber silicon nanometer glue cloth hot pressing device. BACKGROUND

[0002] In the field of infrastructure construction, especially in railway engineering under extreme environment, the requirement for geotechnical material is higher. A new type of long fiber silicon composite nanometer glue cloth emerges as the times require, which has excellent anti-sand damage, wind erosion, salt erosion, anti-seepage and other characteristics, and super long-term engineering durability.

[0003] The traditional hot pressing equipment has great defects in temperature control, with large temperature fluctuation range, which cannot meet the requirements of long fiber silicon nanometer glue cloth on hot pressing temperature control. Due to the particularity of long fiber silicon nanometer material, too high or too low temperature may cause damage to the nanometer structure of glue cloth, affecting its performance stability, such as reducing the flexibility, strength and insulation performance of glue cloth.

[0004] In terms of pressure application, the pressure distribution of traditional equipment is uneven, resulting in obvious difference in glue effect of different parts of glue cloth, and local glue is not firm or overglued, which seriously affects the overall quality and reliability of the product. At the same time, for the special material of long fiber silicon nanometer glue cloth, the thickness, fiber distribution and other characteristics require the hot pressing equipment to have more flexible pressure adjustment capability, while the existing equipment often cannot adapt to the material characteristics. UTILITY MODEL CONTENTS

[0005] In view of the above technical problems, the utility model provides a long fiber silicon nanometer glue cloth hot pressing device.

[0006] In order to realize the above purpose, the utility model provides the following technical scheme:

[0007] The application provides a long fiber silicon nanometer glue cloth hot pressing device, which comprises a machine body frame, the machine body frame is fixedly connected to a hot pressing platform, the machine body frame is internally provided with a hot pressing roller, the hot pressing platform is provided with a hot pressing plate, the hot pressing roller is connected with the top of the machine body frame through a hydraulic lifting mechanism, the hot pressing plate is arranged at the bottom of the machine body frame, the hot pressing plate is internally provided with heating wires and cooling pipelines, the heating wires and the cooling pipelines are staggered, the side wall of the machine body frame is provided with a temperature detector, and the hot pressing platform is provided with a transmission assembly along the transmission direction of the glue cloth.

[0008] As a preferred, the hydraulic lifting mechanism comprises a hydraulic lifting rod, a connecting frame and a pressure sensor, the hydraulic lifting rod is arranged at the top of the machine body frame, the connecting frame is connected with the output end of the hydraulic lifting rod, the pressure sensor is arranged at the connecting place of the connecting frame and the output end of the hydraulic lifting rod, and the two ends of the hot pressing roller are connected with the connecting frame.

[0009] As preferred, one end of the heating wire is connected with a heating terminal post, and the heating terminal post is arranged on one side of the hot pressing plate.

[0010] As preferred, the cooling pipeline comprises an air inlet and an air outlet, the air inlet is connected with a cooling pump through a connecting pipe, the hot pressing platform is provided with a mounting groove, the cooling pump is arranged in the mounting groove, and the air outlet is arranged on the side of the air outlet.

[0011] As preferred, the temperature detector is provided with a temperature measuring probe near one end of the hot pressing plate, and is provided with a wiring terminal far from one end of the hot pressing plate.

[0012] As preferred, the transmission assembly comprises a support frame fixedly connected to the hot pressing platform, the support frame is provided with a transmission roller set, and the transmission roller set is connected with a transmission motor.

[0013] Compared with the prior art, the long-fiber silicon nano adhesive cloth hot pressing device has the following beneficial effects:

[0014] The long-fiber silicon nano adhesive cloth hot pressing device can monitor the hot pressing temperature and the hot pressing pressure in the hot pressing process in real time, and can adjust the temperature parameters and the pressure parameters adaptively, so that efficient and accurate hot pressing of the long-fiber silicon nano adhesive cloth is realized, the problems existing in the prior art hot pressing equipment are solved, local uneven indentation or structure damage of the product is avoided, and the final quality of the product is improved.

[0015] The features and advantages of the present application will be described in detail in conjunction with the embodiments and the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0017] Figure 2 It is a schematic diagram of the structure of the hydraulic lifting mechanism of the present application;

[0018] Figure 3 It is Figure 2 the sectional view in the direction of A-A;

[0019] Figure 4 It is Figure 2 the local enlarged view at B;

[0020] Figure 5 It is a schematic diagram of the structure of the transmission assembly of the present application;

[0021] In the figure: 1, the body frame; 2, hot pressing platform; 3, hot pressing roller; 4, hot pressing plate; 5, hydraulic lifting mechanism; 6, temperature detector; 7, transmission assembly; 41, heating wire; 42, cooling pipeline; 43, heating terminal post; 44, connecting pipe; 45, cooling pump; 46, mounting groove; 421, air inlet; 422, air outlet; 51, hydraulic lifting rod; 52, connecting frame; 53, pressure sensor; 61, temperature measuring probe; 62, terminal; 71, support frame; 72, transmission roller group; 73, transmission motor. DETAILED DESCRIPTION

[0022] To make the purpose, technical scheme and advantages of the present application more clear and obvious, the present application is further described in detail below with the help of drawings and examples. However, it should be understood that the specific examples described here are only used to explain the present application, and are not used to limit the scope of the present application. In addition, in the following description, the description of known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present application.

[0023] Referring to Figure 1 , 3 , the present application provides a long-fiber siliceous nanometer glue cloth hot pressing device, which comprises a body frame 1, the body frame 1 is fixedly connected to a hot pressing platform 2, the body frame 1 is internally provided with a hot pressing roller 3, the hot pressing platform 2 is provided with a hot pressing plate 4, the hot pressing roller 3 is connected to the top of the body frame 1 through a hydraulic lifting mechanism 5, the hot pressing plate 4 is arranged at the bottom of the body frame 1, the hot pressing plate 4 is internally provided with heating wires 41 and cooling pipelines 42, the heating wires 41 and the cooling pipelines 42 are staggered, the side wall of the body frame 1 is provided with a temperature detector 6, and the hot pressing platform 2 is provided with a transmission assembly 7 along the transmission direction of the glue cloth.

[0024] Referring to Figure 2 , specifically, the hydraulic lifting mechanism 5 comprises a hydraulic lifting rod 51, a connecting frame 52 and a pressure sensor 53, the hydraulic lifting rod 51 is arranged at the top of the body frame 1, the connecting frame 52 is connected to the output end of the hydraulic lifting rod 51, and the pressure sensor 53 is arranged at the connection between the connecting frame 52 and the output end of the hydraulic lifting rod 51. The hydraulic lifting rod 51 can be connected to an external hydraulic pump station, which can provide stable pressure output, the pressure sensor 53 is installed at the connection between the hydraulic lifting rod 51 and the connecting frame 52, which can monitor the pressure applied by the hot pressing roller 3 in real time, and the two ends of the hot pressing roller 3 are connected to the connecting frame 52.

[0025] Referring to Figure 3 , specifically, one end of the heating wire 41 is connected with a heating terminal post 43, and the heating terminal post 43 is arranged on one side of the hot pressing plate 4. The heating terminal post 43 is used for connecting an external power supply.

[0026] Referring to Figure 3 ,5 Specifically, the cooling pipeline 42 comprises an air inlet 421 and an air outlet 422, the air inlet 421 is connected with a cooling pump 45 through a connecting pipe 44, the cooling pump 45 is arranged in a mounting groove 46 arranged on the hot-pressing platform 2, and the air outlet 422 is arranged on the side of the air outlet 422. The cooling pump 45 is used for compressing air and pumping the air into the cooling pipeline 42 to cool the hot-pressing plate 4.

[0027] Referring to Figure 4 Specifically, the temperature detector 6 is provided with a temperature measuring probe 61 close to one end of the hot-pressing plate 4, and is provided with a wiring end 62 away from the other end of the hot-pressing plate 4.

[0028] Referring to Figure 5 Specifically, the transmission assembly 7 comprises a support frame 71 fixedly connected to the hot-pressing platform 2, a transmission roller set 72 arranged on the support frame 71, and a transmission motor 73 connected to each of the transmission roller set 72. During the hot-pressing process, the detector 6 is used for detecting the temperature of the hot-pressing plate 4.

[0029] The embodiment can be applied to hot-pressing in the production process of long-fiber siliceous composite nanometer adhesive tape (long-fiber siliceous composite nanometer adhesive tape), and is mainly used in the adhesive link. After the long-fiber siliceous nanometer material is preliminarily mixed with glue or other adhesives, hot-pressing is needed to promote the activity of the adhesives, so that the adhesives can fully infiltrate the long-fiber siliceous nanometer material and enhance the adhesive strength between the fibers.

[0030] The long-fiber siliceous composite nanometer adhesive tape is composed of polyolefin and its derivatives, rubber elastomers, long-fiber polyester and other fibers, and raw materials such as siliceous anti-aging materials, carbon black, nanometer materials and weather-resistant epoxy reinforced glue. The blending coating method is used to prepare an anti-aging nanometer material layer on the surface of the geotextile, which has the characteristics of salt resistance, wear resistance, waterproofness and anti-UV aging, and at the same time maintains good flexibility, showing significant advancement in the field of micro-nano high polymer composite materials. In the application field of the product, the strength and anti-aging performance of the existing geotextile used in railway transportation engineering are compensated.

[0031] The layer structure of the long-fiber siliceous composite nanometer adhesive tape mainly shows that:

[0032] The adhesive tape is based on polytetrafluoroethylene, which is a high polymer polymer prepared by polymerization of tetrafluoroethylene as a monomer. It has excellent heat resistance and cold resistance, and can be used for a long time at-180-260ºC. It has the characteristics of acid resistance, alkali resistance and resistance to various organic solvents, and is almost insoluble in all solvents. At the same time, it has the characteristics of high temperature resistance, and is suitable for application in extreme environments such as deserts and gobi.

[0033] Intermediate fiber: by coating PTFE resin on superfine fiber fabric, PTFE film material is light in weight, high in strength, difficult to burn, good in self-cleaning property, not affected by ultraviolet rays, resistant to fatigue, distortion and aging, and long in service life, has high light transmittance, and small heat absorption, so that the underground geomembrane structure engineering becomes permanent engineering. By adding long fibers, the requirements of engineering strength, deformation and resistance to external force are met, and overall structural strength is obtained; by compounding nano-siliceous material, the glue bonding force on the surface of soil body is further improved, and engineering durability is obtained.

[0034] The preparation process of long fiber silicon composite nano glue cloth is as follows:

[0035] 1. Prepare high-performance load-bearing matrix (middle net structure);

[0036] 2. Surface structure nano strengthening:

[0037] 3. Roll forming of glue cloth and reinforced matrix:

[0038] 4. Compound surface structure anti-ultraviolet aging coating:

[0039] The surface structure anti-ultraviolet aging can be generally realized by one of the following processes.

[0040] 1) Add additives, and add anti-ultraviolet aging agents (such as light shielding agents, antioxidants, anti-UV agents, light stabilizers, etc.) to inhibit aging;

[0041] 2) Chemical modification, increase or change some groups in the macromolecular chain of PTFF by using chemical methods, so as to increase the anti-ultraviolet performance, such as solution, suspension grafting process, etc.

[0042] 3) Finishing, including coating finishing, dipping anti-ultraviolet finishing agent, salt and alkali resistance, etc., at present, nano additives are used as anti-aging salt and alkali resistant coating.

[0043] The working principle of the utility model is: in the running process, first connect the external power supply, heat the heating wire 41 until the predetermined hot pressing temperature is reached, then convey the long fiber silicon nano material to be pressed forward through the transmission assembly 7, until the long fiber silicon nano glue cloth is conveyed to the specified position above the lower hot pressing plate 4, then the stable pressure output is provided through the hydraulic lifting rod 51, the hot pressing roller 3 is pressed down, until the predetermined hot pressing pressure is reached, in the process of conveying the long fiber silicon nano glue cloth forward under the traction of the transmission assembly 7, the hot pressing roller 3 rolls and presses the long fiber silicon nano glue cloth, so that hot pressing processing is completed. In the hot pressing process, the temperature of the hot pressing plate 4 is detected by the temperature detector 6, when the temperature is too high, the cooling pump 45 can be started, the external air is pumped into the cooling pipeline 42 through the cooling pump 45, the hot pressing plate 4 is cooled and cooled, the hot pressing temperature is quickly adjusted, and the influence of overheating on the hot pressing effect is avoided.

[0044] The above description is only the preferred embodiment of the utility model, and is not used to limit the utility model, any modification, equivalent replacement or improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A long-fiber siliceous nanoglue cloth hot-pressing device, comprising a machine body frame (1), characterized in that: The machine body frame (1) is fixedly connected to the hot pressing platform (2), the machine body frame (1) is internally provided with a hot pressing roller (3), the hot pressing platform (2) is provided with a hot pressing plate (4), the hot pressing roller (3) is connected to the top of the machine body frame (1) through a hydraulic lifting mechanism (5), the hot pressing plate (4) is arranged at the bottom of the machine body frame (1), the hot pressing plate (4) is internally provided with heating wires (41) and cooling pipelines (42), the heating wires (41) and the cooling pipelines (42) are staggered, the side wall of the machine body frame (1) is provided with a temperature detector (6), and the hot pressing platform (2) is provided with a transmission assembly (7) along the transmission direction of the adhesive cloth.

2. The long-fiber silicon nanogluing cloth hot-pressing device according to claim 1, characterized in that: The hydraulic lifting mechanism (5) comprises a hydraulic lifting rod (51), a connecting frame (52) and a pressure sensor (53), the hydraulic lifting rod (51) is arranged at the top of the machine body frame (1), the connecting frame (52) is connected to the output end of the hydraulic lifting rod (51), and the pressure sensor (53) is arranged at the connecting position of the connecting frame (52) and the output end of the hydraulic lifting rod (51).

3. The hot-pressing device for long-fiber silicon nanogluing cloth according to claim 1, characterized in that: One end of the heating wire (41) is connected with a heating terminal post (43), and the heating terminal post (43) is arranged on one side of the hot pressing plate (4).

4. The long-fiber silicon nanogluing cloth hot-pressing device according to claim 1, characterized in that: The cooling pipeline (42) comprises an air inlet (421) and an air outlet (422), the air inlet (421) is connected with a cooling pump (45) through a connecting pipe (44), the hot pressing platform (2) is provided with a mounting groove (46), the cooling pump (45) is arranged in the mounting groove (46), and the air outlet (422) is arranged on the side surface of the air outlet (422).

5. The long-fiber silicon nanogluing cloth hot-pressing device according to claim 1, characterized in that: The temperature detector (6) is provided with a temperature measuring probe (61) close to one end of the hot pressing plate (4), and is provided with a wiring end (62) away from one end of the hot pressing plate (4).

6. The long-fiber silicon nanogluing cloth hot-pressing device according to claim 1, characterized in that: The transmission assembly (7) comprises a supporting frame (71) fixedly connected to the hot pressing platform (2), the supporting frame (71) is provided with a transmission roller group (72), and the transmission roller group (72) is connected with a transmission motor (73).