Quick-change type roller pressing device
The design of the quick-change roller clamping device solves the quality problem caused by the wear of the label paper edge of the small box in the hard box packaging machine, realizes the quick replacement of rollers and flat folding, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202520073103.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-13
AI Technical Summary
Existing technologies cannot effectively solve the quality defects and maintenance complexity caused by roller wear on the edge of the small box label cover in rigid box packaging machines, especially the inconsistency of wear when the friction coefficient of different raw and auxiliary materials changes.
A quick-change roller pressing device was designed, including an adjustable roller and a quick-change roller. The gap is adjusted by the eccentric shaft of the adjustable roller. The quick-change roller has a reverse thread connection and a positioning hole design, which enables the roller to be changed quickly and the transmission to be stable. Combined with the roller pressing rubber sleeve, the friction is increased to ensure that the folding is flat.
This technology enables a smooth folding of the label paper edge on the small box, shortens repair time, improves the appearance quality and yield rate of cigarette packs, reduces manpower and material consumption, and reduces the generation of defective products.
Smart Images

Figure CN223686975U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a small box trademark paper folding technical field, specifically a quick change formula roller wheel pressure device. BACKGROUND
[0002] In the hard box packaging machine, the small box trademark paper cover edge folding is beneficial to the neatness of the cigarette package and the non-deformation and damage of the cigarette package after the front of the cigarette box is opened for many times. The small box trademark paper cover edge is divided into two types according to the different process requirements of various manufacturers: one type is compacted by roller after being coated with glue; the other type is compacted without coating glue. When the compacting roller is worn, it is easy to cause the small box trademark paper cover edge to be inserted into the inner frame paper of the cigarette package coated with glue and mixed and pasted together with the glue coating area, thereby causing the quality defect that the cigarette package cover cannot be opened, and causing batch tracing. And the industry is now in the industry two-dimensional code order production mode, once batch tracing occurs, it will have a great impact on the entire production plan:
[0003] Firstly, the consumption of the traced products, including the consumption of cigarette transparent paper, small box transparent paper, pull wire, small box trademark paper, inner lining paper, cigarette and other aspects;
[0004] Secondly, each cigarette and each package that is traced back needs to be manually scanned and unbound, which causes huge workload and labor consumption;
[0005] Thirdly, it has an impact on the entire production plan, if the code segment target is not completed within the month, it will be abandoned this month, and the current two-shift production or adjustment to three-shift production will also cause waste of water, electricity, gas and other energy.
[0006] Moreover, during use, it is found that the roller wears at different speeds according to the different friction coefficients of different raw and auxiliary materials, and many parts need to be disassembled for replacement during production, which causes long maintenance time, therefore, in order to ensure product quality, facilitate maintenance, disassembly and replacement, the structure needs to be improved. UTILITY MODEL CONTENT
[0007] The utility model aims at overcoming the defects and deficiencies in the prior art, and provides a quick change formula roller wheel pressure device, solves various problems in the prior art, can realize flat folding of the cover edge of the small box trademark paper box cover, quick replacement of the roller, simple, convenient, fast operation, long service life and other advantages.
[0008] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0009] The utility model provides a quick change formula roller wheel pressure device, including the adjustable roller wheel and quick change roller wheel of corresponding cooperation of up and down, the adjustable roller wheel is located quick change roller wheel's just below, be equipped with the clearance channel of the gap of folding behind small box trademark paper carries out the rolling and guides between adjustable roller wheel and quick change roller wheel, quick change roller wheel can be detached and installed on the transmission shaft of power roller middle part, the outer end surface of quick change roller wheel is distributed with the positioning hole of convenient dismantling, still include the dismantling wrench, be equipped with the positioning protruding of the dismantling wrench with the card of positioning hole, the other end of transmission shaft is installed with power assembly.
[0010] The transmission shaft of power roller on the installation side of quick change roller wheel is provided with a threaded section, a central threaded hole of the quick change roller wheel is screwed and fixed on the threaded section of the transmission shaft, and the screwing direction of the threaded section is the same as the driving direction of the power roller.
[0011] The length of the threaded section is consistent with the width of the quick change roller wheel.
[0012] A rolling rubber sleeve is sleeved on the rolling position of the adjustable roller wheel.
[0013] The adjustable roller wheel is an eccentric roller, and the gap between the adjustable roller wheel and the quick change roller wheel is adjusted by the eccentric shaft of the adjustable roller wheel.
[0014] The gap between the adjustable roller wheel and the quick change roller wheel is 0.3-0.4 mm.
[0015] The positioning holes are counterbores, and are even numbers, and are circumferentially distributed on the outer end surface of the quick change roller wheel, the dismantling wrench is distributed with two symmetrically arranged positioning protrusions, and the spacing of the positioning protrusions is matched with the spacing of the two symmetric positioning holes.
[0016] The power assembly comprises a synchronous pulley installed at the other end of the transmission shaft of the power roller, the synchronous pulley is connected and fixed with the power roller through fastening screws, the synchronous pulley is in transmission connection with a power synchronous pulley through a synchronous belt, and a tension pulley is arranged in the middle part.
[0017] A hand wheel for conveniently detaching and fastening the synchronous pulley is installed at the end of the transmission shaft of the installation end of the power assembly.
[0018] Compared with the prior art, the utility model has the beneficial effects that:
[0019] The utility model discloses simple structure, simple production, convenient adjustment and strong operability, and can realize the folding flatness of the cover edge of small box trademark paper, and the quick replacement of the roller. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1The utility model discloses a structure schematic drawing of the utility model;
[0021] Figure 2 For Figure 1 The utility model discloses an explosion structure schematic drawing in the utility model;
[0022] Figure 3 It is the structure schematic drawing of fast change roller wheel and power roller cooperation;
[0023] Figure 4 It is the schematic drawing of folding roller pressing technological process when the utility model is used.
[0024] Reference signs:
[0025] 1, transmission shaft;3, dismounting wrench;4, fast change roller wheel;5, power roller;6, synchronous pulley;7, fastening screw;8, locking jackscrew;9, hand wheel;10, tension pulley;11, power synchronous pulley;12, adjustable roller wheel;13, synchronous belt;14, positioning hole;15, positioning protrusion;16, threaded section. Specific implementation
[0026] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the utility model.
[0027] Reference to Figures 1-4 ;
[0028] A fast change roller wheel pressing device, including adjustable roller wheel 12 and fast change roller wheel 4 that have upper and lower corresponding cooperation, adjustable roller wheel 12 is located in the right below fast change roller wheel 4, and the two roller wheels are in the position of alignment and are favorable to the roller pressing small box trademark paper cover plate, and also are favorable to adjustment, and the gap passage for rolling and guiding the folded small box trademark paper is arranged between adjustable roller wheel 12 and fast change roller wheel 4, fast change roller wheel 4 is detachably installed on the transmission shaft 1 in the middle of power roller 5, when installing and using: the central shafts of power roller and adjustable roller wheel are rotatably installed on the support through bearing seat respectively, transmission shaft and synchronous pulley 6 are fixed through fastening screw 7, at this time, synchronous pulley 6, transmission shaft 1 and fast change roller wheel 4 are integrated as a whole;The power of synchronous pulley 6 is transmitted through the power synchronous pulley 11 of equipment main transmission power shaft, so as to transmit power to the end fast change roller wheel 4, and fast change roller wheel 4 drives adjustable roller wheel 12 to rotate.
[0029] Further, the power roller transmission shaft 1 on the quick-change roller 4 installation side is provided with a threaded section 16, the center threaded hole of the quick-change roller 4 is screwed and fixed on the threaded section 16 of the transmission shaft, and the threaded connection structure fixes the quick-change roller 4 and the transmission shaft 1 together as two coaxial parts fixed together through the screw thread to become an integral whole.
[0030] The screw thread screwing direction is the same as the driving transmission direction of the power roller 5. The quick-change roller 4 is provided with a counter-threaded through hole in the center, and the connection part between the threaded section 16 of the transmission shaft 1 and the quick-change roller 4 is provided with a counter-threaded external screw thread. When the transmission shaft transmits power to the quick-change roller, an action force in the same direction is generated, and the quick-change roller generates a counter action force when it is in contact with the small box trademark paper cover edge and is rolled, so that the effect of rolling tighter and tighter is achieved in the rolling process, and the two parts are prevented from being separated during the rolling process. The design of the counter thread is for this purpose. The length of the threaded section 16 is consistent with the width of the quick-change roller 4. The length requirement can make the counter-threaded length of the threaded section 16 flush with the inner end surface of the quick-change roller when it is installed, so as to avoid interference with the belt and other transmission parts of the equipment connecting part due to too long, and insufficient fixation due to too short connection part thread distance.
[0031] Further, the roller pressing part of the adjustable roller 12 is provided with a roller pressing rubber sleeve, which increases the friction between the power roller and achieves the effect of stable conveying of the small box trademark paper. The adjustable roller 12 is an eccentric roller, and the gap between the adjustable roller 12 and the quick-change roller 4 is adjusted through the eccentric shaft of the adjustable roller. The gap between the adjustable roller 12 and the quick-change roller 4 is 0.3-0.4mm.
[0032] The outer end surface of the quick-change roller 4 is distributed with positioning holes 14 for convenient disassembly, and further comprises a disassembly wrench 3, the disassembly wrench 3 is provided with positioning protrusions 15 matched with the positioning holes 14, and the other end of the transmission shaft 1 is provided with a power assembly.
[0033] Further, the positioning holes 14 are counterbores, and are even numbers, which are evenly distributed on the outer end surface of the quick-change roller 4, the disassembly wrench 3 is provided with two symmetrically arranged positioning protrusions 15, and the spacing of the positioning protrusions 15 matches the spacing of the two symmetric positioning holes. As shown in Figure 3 The end part of the quick-change roller 4 is designed with four pin holes with a diameter of 5mm and a depth of 10mm, which are evenly distributed, for matching with the disassembly wrench 3, and after rotating a certain angle, the hole can be repositioned, and the roller can be repeatedly disassembled and installed;
[0034] Further, the power assembly comprises a synchronous pulley 6 mounted on the other end of the power roller transmission shaft 1, which is connected and fixed with the power roller 5 through a fastening screw 7, and is in transmission connection with the power synchronous pulley 11 through a synchronous belt 13, and is provided with a tension pulley 10 in the middle. The end of the transmission shaft 1 of the installation end of the power assembly is provided with a hand wheel 9 for conveniently dismounting and fastening the synchronous pulley, and is fixed through a locking jackscrew 8.
[0035] The working process is: after the small box trademark paper is folded through the spiral guide rail, it enters the middle position between the quick-change roller 4 and the adjustable roller 12, the distance between the two rollers is the thickness of a trademark paper, and after the roller pressing of the two rollers, the cover edge folding of the small box trademark paper can be realized, as shown in the following A-F: Figure 4
[0036] A, small box glue coating and conveying;
[0037] B, the cover edge is folded to 90° through the track;
[0038] C, the cover edge is folded to 60° through the track;
[0039] D, the cover edge is folded to 30° through the track;
[0040] E, the cover edge is folded to 15° through the track;
[0041] F, the cover edge is folded to 180° through the track;
[0042] The trademark paper after the above folding is pressed to prevent it from being inserted into the cigarette package after folding and causing product quality defects.
[0043] When disassembling, one hand holds the hand wheel and the other hand rotates the disassembly wrench 3 clockwise to disassemble the quick-change roller 4 without disassembling the compaction mechanism assembly and the transmission device inside the transmission box.
[0044] Although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.
[0045] Therefore, the above description is only the preferred embodiment of the present application, and is not intended to limit the scope of the present application; that is, any equivalent transformation within the scope of the claims of the present application is within the protection scope of the claims of the present application.
Claims
1. A quick change roller compactor characterized by: The adjustable roller (12) and the quick-change roller (4) are arranged in correspondence with each other, the adjustable roller (12) is arranged below the quick-change roller (4), a gap channel for guiding and rolling the folded small box label paper is arranged between the adjustable roller (12) and the quick-change roller (4), the quick-change roller (4) is detachably installed on the transmission shaft (1) in the middle of the power roller (5), the outer end surface of the quick-change roller (4) is provided with positioning holes (14) for facilitating disassembly, and the disassembly wrench (3) is further arranged, the disassembly wrench (3) is provided with positioning protrusions (15) matched with the positioning holes (14), and the other end of the transmission shaft (1) is provided with a power assembly.
2. Quick change roller compression device according to claim 1, characterized in that: The transmission shaft (1) of the power roller on the installation side of the quick-change roller (4) is provided with a threaded section (16), the center threaded hole of the quick-change roller (4) is screwed and fixed on the threaded section (16) of the transmission shaft, and the screwing direction is the same as the driving direction of the power roller (5).
3. The quick change roller compression device of claim 2, wherein: The length of the threaded section (16) is consistent with the width of the quick-change roller (4).
4. The quick change roller compression device of claim 1, wherein: A rolling rubber sleeve is sleeved on the rolling part of the adjustable roller (12).
5. The quick change roller compression device of claim 4, wherein: The adjustable roller (12) is an eccentric roller, and the gap between the adjustable roller (12) and the quick-change roller (4) is adjusted by the eccentric shaft of the adjustable roller.
6. The quick change roller compression device of claim 5, wherein: The gap between the adjustable roller (12) and the quick-change roller (4) is 0.3-0.4mm.
7. The quick change roller compression device of claim 1, wherein: The positioning holes (14) are counterbores, and are even numbers, which are uniformly distributed on the outer end surface of the quick-change roller (4), the disassembly wrench (3) is provided with two symmetrically arranged positioning protrusions (15), and the distance between the positioning protrusions (15) is matched with the distance between the two symmetric positioning holes.
8. The quick change roller compression device of claim 1, wherein: The power assembly comprises a synchronous pulley (6) installed at the other end of the power roller transmission shaft (1), the synchronous pulley (6) is connected and fixed with the power roller (5) through a fastening screw (7), the synchronous pulley (6) is in transmission connection with a power synchronous pulley (11) through a synchronous belt (13), and a tension pulley (10) is arranged in the middle.
9. The quick change roller compression device of claim 8, wherein: The end of the transmission shaft (1) of the installation end of the power assembly is provided with a hand wheel (9) for facilitating disassembly and fastening the synchronous pulley.