Turnover feeding station
By incorporating a tilting feeding station design, the problems of high operational difficulty and low automation in traditional feeding stations are solved, achieving efficient automated feeding, reducing equipment wear and dust pollution, and extending equipment life.
Patent Information
- Application Number
- CN202520097046.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Traditional feeding stations are difficult to operate, time-consuming and labor-intensive, have a low degree of automation, and cause serious wear and tear on the equipment and severe dust pollution from materials.
The design incorporates a tilting feeding station, which uses a hinged frame to install the feeding hopper and is equipped with a drive mechanism to achieve automatic tilting feeding of the feeding hopper. Combined with a dust suction port and silicone door curtain, it prevents dust from overflowing. The worm gear and worm wheel unidirectional transmission self-locking is used to improve stability.
It improves the automation level of material feeding, reduces manual intervention, reduces equipment wear, reduces dust pollution, extends equipment life and improves production stability.
Smart Images
Figure CN223687661U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material conveying technical field, concretely is with turnover feeding station. BACKGROUND
[0002] The main function of feeding station is to convey raw materials, materials or samples from the storage position to the processing equipment or conveying line, which is often highly automated, with large single feeding capacity, thereby improving production efficiency and reducing labor intensity. The traditional feeding station is usually manually loaded into the feeding bin, and the feeding port at the top of the feeding bin is usually located high. During manual loading, the operation is difficult, time-consuming and laborious, and the efficiency is low. UTILITY MODEL CONTENT
[0003] The utility model aims at providing a feeding station with turnover, which effectively solves the problems raised in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme.
[0005] The feeding station with turnover comprises a mounting frame and a feeding bin, the feeding bin is installed on the mounting frame, the bottom of the feeding bin has a discharge port, the side part has a feeding port, the side part of the mounting frame is rotatably installed with a feeding hopper through a hinge frame, the feeding hopper is used for temporarily storing materials, the side part of the mounting frame is provided with a driving mechanism, the driving mechanism is used for driving the feeding hopper to rotate and adjust, and the top of the feeding hopper has a feeding port for materials to flow into the feeding bin through the feeding port when the feeding hopper is upwardly rotated.
[0006] Therefore, by rotatably installing the feeding hopper on the side part of the mounting frame through the hinge frame, and setting the driving mechanism on the side part of the mounting frame for driving the feeding hopper to rotate, the materials are added to the feeding hopper, the feeding hopper is driven to rotate upwardly by the driving mechanism, the top of the feeding hopper extends from the feeding port to the feeding bin and is downwardly inclined, and then the materials in the feeding hopper are dropped and fed into the feeding bin. Compared with the traditional feeding station, the degree of automation is higher, the manual intervention is less, and the feeding efficiency is high. In addition, by rotating and feeding, the impact of materials on the internal structure of the feeding bin can be reduced, the wear of the equipment can be reduced, and the service life of the feeding station can be prolonged.
[0007] Further, the top of the feeding bin has a dust suction port communicating with the inside of the feeding bin, and the dust suction port communicates with an industrial dust collector through a dust suction pipe.
[0008] Further, the side part of the feeding hopper is provided with an open port for adding materials to the feeding hopper, and the bottom opposite to the feeding port is downwardly and obliquely extended to the side of the mounting frame.
[0009] Further, the mounting plate is fixed above the feeding port on the side part of the feeding bin, and the lower surface of the mounting plate is uniformly provided with a silica gel curtain for shielding the feeding port.
[0010] Further, the hinged frame comprises a pair of supports, a shaft rod and a connecting arm, the supports are symmetrically fixed on the side of the mounting frame, the shaft rod is rotatably installed on the supports, and the connecting arm is fixedly sleeved on the supports, and the feeding hopper is fixed on the end of the connecting arm.
[0011] Further, the driving mechanism comprises a mounting seat, a driving motor, a worm and a worm gear, the mounting seat is fixed on the side of the mounting frame, the driving motor is fixed on the mounting seat, the worm is rotatably installed on the mounting seat and is fixedly connected with the output shaft of the driving motor at one end, and the worm gear is fixedly sleeved on one side of the end of the shaft rod and is engaged with the worm.
[0012] The one-way transmission effect of the worm engaging and driving the worm gear to rotate plays a self-locking role, so that the state and position of the feeding hopper can be locked when the driving motor is not adjusted, equipment failure or production interruption caused by the random overturning of the feeding hopper is avoided, stability and reliability are improved, in addition, the driving motor does not need to continuously output torque to maintain the position after the feeding hopper is overturned to the required state position, the continuous working load of the driving motor is reduced, and the service life of the motor is effectively prolonged.
[0013] Compared with the prior art, the utility model has the advantages of the following.
[0014] The utility model discloses a mounting frame side utilizes hinged frame rotation to install feeding hopper, and setting up the driving mechanism for driving feeding hopper overturning on the mounting frame side, add material to the feeding hopper, drive feeding hopper to overturn upwards through the driving mechanism work, and the top of feeding hopper extends from the feeding port to the material pouring bin and is inclined downward, and then the material in feeding hopper falls and pours into the material pouring bin, compared with traditional material pouring station, the degree of automation is higher, and the manual intervention link is less, and the material pouring efficiency is high, in addition, through overturning type pouring, the impact of material on the internal structure of the material pouring bin can be reduced, the abrasion of equipment is reduced, and the service life of the material pouring station is prolonged.
[0015] When some material with more dust is poured, in order to avoid excessive pollution to the processing site environment, a dust suction port communicated with an industrial dust collector is additionally arranged on the top of the material pouring bin, and through the negative pressure generated by the industrial dust collector, the dust in the material pouring bin can be sucked into the industrial dust collector through the dust suction port and the dust suction pipe, so that the dust overflow and drift are reduced, and the environmental pollution to the processing site is reduced.
[0016] The utility model discloses a mounting silicon door curtain above the material pouring bin on the feeding port, and the silicon door curtain can shield the feeding port, when pouring, the top of the feeding hopper can open the silicon door curtain and enter the material pouring bin, and the rest of the silicon door curtain can shield the area of the feeding port except the feeding hopper, so that the material itself or dust leakage can be avoided
[0017] The utility model discloses a worm gearing drive worm wheel rotation's one-way transmission effect, plays the function of self -locking, can lock the state and position of upper hopper when the driving motor is not adjusted, avoids the equipment failure or production interruption of the random turning of upper hopper, improves stability and reliability, in addition, when the turning of upper hopper reaches the required state position, the driving motor does not need to output the torque to maintain the position, reduces the continuous working load of driving motor, effectively prolongs the service life of motor. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the whole structure stereogram of the utility model;
[0019] Figure 2 It is Figure 1 It is the structure of A in the middle enlarged;
[0020] Figure 3 It is the detailed structure schematic view of articulated frame in the utility model;
[0021] Figure 4 It is the schematic diagram of the turning of upper hopper to the feeding state.
[0022] In the drawing: 1, mounting frame;11, support leg;12, universal wheel;2, feeding bin;201, dust suction port;202, discharge port;21, feed inlet;22, mounting plate;23, silica gel door curtain;4, upper hopper;41, open mouth;42, feeding port;5, articulated frame;51, support;52, shaft rod;53, connecting arm;6, driving mechanism;61, mounting seat;62, driving motor;63, worm;64, worm wheel. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model, and apparently, the described embodiments only are a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making the creative labor belong to the range of the utility model protection.
[0024] In the description of the embodiments of the utility model, it needs to explain, unless there is definite stipulation and limitation, the term, "connect", "install" should do the broad sense understanding, for example, "connect" can be detachably connected, also can be inseparably connected;It can be direct connection, also can be indirectly connected through intermediate medium. In addition, "communication" can be direct communication, also can be indirectly communicated through intermediate medium. Wherein, "fix" is to connect each other and the relative position relation of connection is not changed. The orientation language mentioned in the embodiments of the utility model, for example, "in", "out", "top", "bottom" and the like, is only the direction of reference drawing, therefore, the orientation language used is to better, more clearly illustrate and understand the embodiments of the utility model, and is not to indicate or imply that the device or element indicated must have a particular orientation, structure and operation in a particular orientation, therefore, it cannot be understood as the limitation of the embodiments of the utility model.
[0025] In the embodiments of the utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more features.
[0026] Please refer to Figures 1-4 The utility model provides a take over -turning feeding station, including mounting bracket 1 and feeding bin 2, feeding bin 2 is installed on mounting bracket 1, and feeding bin 2 bottom has the discharge port 202, and the side has the feed inlet 21, and the side of mounting bracket 1 is rotatably installed with the feeding hopper 4 through the hinged frame 5, and the feeding hopper 4 is used for temporary storage material, and the side of mounting bracket 1 is equipped with drive mechanism 6, and drive mechanism 6 is used to drive the feeding hopper 4 to turn over and adjust, and the top of feeding hopper 4 has the feed inlet 42 for material to flow into feeding bin 2 from the feed inlet 21 when the feeding hopper 4 is turned over upwards, in addition, the bottom of mounting bracket 1 four top corners is fixed with the vertical extension support leg 11 respectively, and the top of each support leg 11 is installed with universal wheel 12, and it is convenient to move as a whole.
[0027] The utility model provides a take over -turning feeding station, through the hinged frame 5 rotatable installation feeding hopper 4 in the side of mounting bracket 1, and setting drive mechanism 6 for driving the feeding hopper 4 to turn over in the side of mounting bracket 1, add material to the feeding hopper 4, drive the feeding hopper 4 to turn over upwards through the drive mechanism 6 work, and the top of feeding hopper 4 extends to feeding bin 2 from the feed inlet 21, and is inclined downward, and then the material in the feeding hopper 4 falls and is put into feeding bin 2, and finally is put into the required processing equipment or conveying equipment through feeding bin 2, and the effective feeding of material is completed, compared with traditional feeding station, the degree of automation is higher, the manual intervention link is less, and the feeding efficiency is high, in addition, through the over -turning type feeding, the impact of material on the internal structure of feeding bin 2 can be reduced, the wear of equipment is reduced, and the service life of the feeding station is prolonged.
[0028] Specifically, the top of the feeding bin 2 has a dust suction port 201 communicating with the inside thereof, and the dust suction port 201 is communicated with an industrial dust collector through a dust suction pipe (not shown in the figure).
[0029] When some materials with large dust are fed, in order to avoid excessive pollution to the processing site environment, the dust suction port 201 communicating with the industrial dust collector is additionally installed on the top of the feeding bin 2. Through the negative pressure generated by the operation of the industrial dust collector, the dust in the materials in the feeding bin 2 can be sucked into the industrial dust collector through the dust suction port 201 and the dust suction pipe, so as to reduce the overflow and dispersion of the dust and reduce the environmental pollution to the processing site.
[0030] Specifically, the side of the feeding hopper 4 is provided with an open port 41 for adding materials into the feeding hopper 4, which facilitates the transfer of materials into the feeding hopper 4. The bottom of the feeding hopper 4 opposite to the feeding port 42 position extends downward to the side of the mounting frame 1. The materials entering the feeding hopper 4 are stored, avoiding the materials from being exposed from the side of the feeding hopper 4.
[0031] Specifically, the mounting plate 22 is fixed on the side of the feeding bin 2 above the feeding port 21, and the lower surface of the mounting plate 22 is uniformly provided with the silica gel curtain 23 for shielding the feeding port 21.
[0032] By installing the silica gel curtain 23 above the feeding port 21 on the feeding bin 2, the silica gel curtain 23 can shield the feeding port 21. When feeding, the top of the feeding hopper 4 can open the silica gel curtain 23 into the feeding bin 2, and the remaining silica gel curtain 23 can shield the area of the feeding port 21 except the feeding hopper 4, which can avoid the leakage of materials or dust.
[0033] Specifically, the hinged frame 5 includes a pair of supports 51, a shaft rod 52 and a connecting arm 53. The supports 51 are symmetrically fixed on the side of the mounting frame 1, the shaft rod 52 is rotatably installed on the two supports 51, and the connecting arm 53 is fixedly sleeved on the supports 51. The feeding hopper 4 is fixed on the end of the connecting arm 53.
[0034] The connecting arm 53 is fixedly installed on the shaft rod 52, the shaft rod 52 is rotatably installed on the two supports 51, and the feeding hopper 4 is installed on the end of the connecting arm 53, so that the feeding hopper 4 has the ability of reversible adjustment, which is convenient for overturning and feeding the materials into the feeding bin 2.
[0035] Specifically, the driving mechanism 6 includes a mounting seat 61, a driving motor 62, a worm 63 and a worm gear 64. The mounting seat 61 is fixed on the side of the mounting frame 1, the driving motor 62 is fixed on the mounting seat 61, the worm 63 is rotatably installed on the mounting seat 61, and one end is fixedly connected with the output shaft of the driving motor 62. The worm gear 64 is fixedly sleeved on one side end of the shaft rod 52 and corresponds to the worm 63.
[0036] By driving the motor 62 to work, the output shaft can drive the worm 63 to rotate, and the rotating worm 63 can engage the worm gear 64 to drive the shaft 52 to rotate, and under the connecting effect of the connecting arm 53, the upper hopper 4 can be driven to rotate, thereby providing driving for the overturning of the upper hopper 4.
[0037] By utilizing the one-way transmission effect of the worm 63 engaging the worm gear 64 to rotate, the self-locking effect is achieved, and when the driving motor 62 is not adjusted to work, the state and position of the upper hopper 4 can be locked, avoiding the equipment failure or production interruption caused by the arbitrary overturning of the upper hopper 4, improving the stability and reliability, in addition, when the upper hopper 4 is overturned to the required state position, the driving motor 62 does not need to continuously output torque to maintain the position, reducing the continuous working load of the driving motor 62, effectively prolonging the service life of the motor.
[0038] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A turnover feeding station, comprising a mounting frame (1) and a feeding bin (2), wherein the feeding bin (2) is mounted on the mounting frame (1), characterized in that: the bottom of the feeding bin (2) is provided with a discharging port (202), and the side of the feeding bin (2) is provided with a feeding port (21); the side of the mounting frame (1) is rotatably provided with an upper hopper (4) through a hinged frame (5), and the upper hopper (4) is used for temporarily storing materials; the side of the mounting frame (1) is provided with a driving mechanism (6) for driving the upper hopper (4) to be adjusted by turnover; and the top of the upper hopper (4) is provided with a feeding port (42) for materials to flow into the feeding bin (2) through the feeding port (21) when the upper hopper (4) is turned up to feed.
2. The turnover feeding station according to claim 1, characterized in that: the top of the feeding bin (2) is provided with a dust suction port (201) communicating with the inside of the feeding bin (2), and the dust suction port (201) is communicated with an industrial dust collector through a dust suction pipe.
3. The turnover feeding station according to claim 1, characterized in that: the side of the upper hopper (4) is provided with an open port (41) for adding materials into the upper hopper (4); and the bottom of the upper hopper (4) opposite to the position of the feeding port (42) is inclined downward to the side of the mounting frame (1).
4. The turnover feeding station according to claim 1, characterized in that: the side of the feeding bin (2) is fixed with a mounting plate (22) above the feeding port (21), and the lower surface of the mounting plate (22) is uniformly provided with a silica gel curtain (23) for shielding the feeding port (21).
5. The turnover feeding station according to claim 1, characterized in that: the hinged frame (5) comprises a pair of supports (51), a shaft rod (52) and a connecting arm (53); the supports (51) are symmetrically fixed on the side of the mounting frame (1), and the shaft rod (52) is rotatably mounted on the two supports (51); and the connecting arm (53) is fixedly sleeved on the supports (51), and the upper hopper (4) is fixed on the end of the connecting arm (53).
6. The turnover feeding station according to claim 5, characterized in that: the driving mechanism (6) comprises a mounting seat (61), a driving motor (62), a worm (63) and a worm wheel (64); the mounting seat (61) is fixed on the side of the mounting frame (1), and the driving motor (62) is fixed on the mounting seat (61); the worm (63) is rotatably mounted on the mounting seat (61), and one end of the worm (63) is fixedly connected with the output shaft of the driving motor (62); and the worm wheel (64) is fixedly sleeved on one side end of the shaft rod (52) and is correspondingly engaged with the worm (63).