Material uniformizing mechanism of mining machinery
By adopting a geared motor and crankshaft design in the material leveling mechanism of mining machinery, the bending problem caused by the deflection torque of the rotating shaft is solved, achieving stable operation of the equipment and uniform distribution of materials, and reducing maintenance costs.
Patent Information
- Application Number
- CN202520197816.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-08
AI Technical Summary
In existing mining machinery material feeding mechanisms, the long length of the rotating shaft and the deflection torque caused by asymmetrical loads lead to bending deformation of the output shaft and damage to the bearings, affecting the stability and lifespan of the equipment.
The geared motor design ensures that its output end only bears torque and not deflection torque. Through the cooperation of the crankshaft and U-shaped groove, the stable reciprocating motion of the uniform plate is achieved, reducing the impact of deflection torque on the equipment.
It improves the stability and lifespan of the geared motor and its supporting bearings, reduces maintenance requirements and operating costs, and enhances equipment reliability and the uniformity of material distribution.
Smart Images

Figure CN223687688U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of mining equipment, and particularly relates to a mine machinery material uniformizing mechanism. BACKGROUND
[0002] The material uniformizing mechanism in mine machinery is a device specially designed to ensure that the material is evenly distributed during conveying or processing. It is usually installed at the front end or material inlet of mechanical equipment such as crushers, screening equipment or conveyor belts to ensure that the material flow entering the next process has stable and uniform characteristics. The material uniformizing mechanism is crucial to maintaining the efficient operation of the entire production system, as it helps to reduce machine wear, prevent overload and improve the quality consistency of the final product. By precisely controlling the flow and distribution of the material, the material uniformizing mechanism provides ideal working conditions for subsequent processing processes.
[0003] The utility model with publication number CN 216174180 U discloses a material uniformizing mechanism for mine machinery equipment, which aims to achieve the reciprocating motion of multiple material uniformizing plates through the coordinated work of the driving motor and the rotating shaft. The driving motor drives the rotating shaft to rotate, and the multiple material uniformizing plates installed on the rotating shaft move regularly forward and backward to ensure that the material is evenly distributed and improve production efficiency and quality. However, since the rotating shaft used in the material uniformizing mechanism is relatively long, the output shaft of the driving motor not only needs to bear a large torque but also is affected by a deflection torque during actual operation. This deflection torque is caused by the relatively long length of the rotating shaft and its asymmetric load. The deflection torque can cause the output shaft to bend and deform, further increasing the mechanical stress of the motor shaft and bearings. In this case of high torque plus deflection torque, the working conditions of the driving motor output shaft and its supporting bearings become more demanding. Working in such an environment for a long time can cause various problems, including but not limited to bearing damage, shaft bending or breaking, etc. Therefore, it is necessary to improve. UTILITY MODEL CONTENTS
[0004] The technical problem to be solved by the utility model is to provide a mine machinery material uniformizing mechanism.
[0005] To solve the above technical problems, the technical scheme of the utility model is as follows:
[0006] The invention discloses a kind of mine machinery uniform mechanism, including base, box body with base hinged at right end, multiple uniform plates slidingly disposed on the box body, adjusting mechanism for adjusting the inclination angle of box body disposed on base, multiple guide plates disposed on the box body, and drive assembly for driving the reciprocating movement of uniform plate;The left end of the uniform plate is fixedly connected with a connecting plate, a drive plate is fixedly connected on the connecting plate, and the drive plate is provided with a U-shaped recess;Two sides of the drive plate are fixedly connected with mounting plate on the box body, the crankshaft is rotatably installed on the mounting plate, and the middle part of the crankshaft is embedded in the U-shaped recess;The drive assembly includes support plate fixedly connected to the box body, and speed reducer motor fixedly connected to the support plate;The output end of the speed reducer motor is coaxially fixedly connected with one end of the crankshaft.
[0007] Preferably, the adjusting mechanism includes a hydraulic cylinder fixedly connected to the base, a guide rail fixedly connected to the base, and a support frame slidingly installed on the guide rail;The hydraulic cylinder has a piston rod, and the upper end of the piston rod abuts against the bottom of the box body;The lower end of the support frame is provided with a guide groove, and the guide rail passes through the guide groove;Locking bolts are screwed into the guide groove at the lower part of the support frame.
[0008] Preferably, the upper end of the support frame is provided with a buffer layer.
[0009] Preferably, the crankshaft includes a middle section, end sections coaxially located at both ends of the middle section, and the end sections are not coaxial with the middle section;The diameter of the middle section is equal to the width of the U-shaped recess.
[0010] Preferably, the sliding arrangement of the uniform plate and the box body is that a guide rod with a guide groove is fixedly connected to the box body, a guide block is fixedly connected to the uniform plate, and the guide block is slidingly embedded in the guide groove.
[0011] Preferably, a fixed shaft is fixedly connected to the left end of the box body, a vertical rod is fixedly connected to the base, and the fixed shaft is rotatably installed on the vertical rod.
[0012] The above technical solution has the following advantages:
[0013] In the utility model, the output end of the speed reducer motor is significantly optimized, so that it mainly bears torque and hardly bears any deflection torque. The improvement in design effectively avoids the common problem in traditional design, i.e. additional mechanical stress and wear caused by deflection torque. By ensuring that the output end of the speed reducer motor only focuses on transmitting the torque required for rotary motion and does not have to cope with the deflection torque that may cause shaft bending or misalignment, the working burden of the speed reducer motor and its supporting bearings is greatly reduced. Therefore, the speed reducer motor can operate more stably and efficiently under the optimized design condition, and its service life is significantly prolonged. At the same time, due to the reduction of wear and potential failure caused by deflection torque, the maintenance requirement is also greatly reduced, thereby reducing the long-term operating cost. Such design not only improves the reliability of the system, but also brings lower maintenance cost and higher economic benefit to the user. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a structural diagram of the utility model;
[0015] Figure 2 It is a left view of Figure 1
[0016] Figure 3 It is a plan view of Figure 1
[0017] Figure 4 It is an enlarged view of C part in Figure 3
[0018] Figure 5 It is a perspective view of the utility model;
[0019] Figure 6 It is an enlarged view of D part in Figure 5
[0020] Figure 7 It is a sectional view along A-A in Figure 3
[0021] Figure 8 It is an enlarged view of E part in Figure 7
[0022] Figure 9 It is a sectional view along B-B in Figure 3
[0023] Figure 10 It is an enlarged view of F part in Figure 9
[0024] Figure 11 It is a perspective enlarged view of the crankshaft;
[0025] In the drawing:
[0026] 1-base, 2-box, 3-plate, 4-adjusting mechanism, 5-guide plate, 6-connection plate, 7-driving plate, 8-U-shaped groove, 9-driving part, 10-mounting plate, 11-crankshaft, 12-supporting plate, 13-reduction motor, 14-hydraulic cylinder, 15-rail, 16-supporting frame, 17-piston rod, 18-guide slot, 19-locking bolt, 20-middle section, 21-end section, 22-guide slot, 23-guide rod, 24-fixed shaft, 25-stand, 26-guide block. DETAILED DESCRIPTION
[0027] The specific embodiments of the present application will be further described below with reference to the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present application, but does not constitute a limitation on the present application. In addition, the technical features involved in each embodiment of the present application described below can be combined with each other as long as they do not conflict with each other.
[0028] As shown in the drawings, a mine machinery material leveling mechanism, comprising a base 1, a box 2 hinged to the base 1 at the right end, three slidingly arranged on the box 2 material leveling plates 3, an adjusting mechanism 4 arranged on the base 1 for adjusting the inclination angle of the box 2, three guide plates 5 arranged on the box 2, and a driving assembly for driving the material leveling plate 3 to move back and forth; the left end of the material leveling plate 3 is fixedly connected with a connection plate 6, the connection plate 6 is fixedly connected with a driving plate 7 penetrating through the box 2, and the driving plate 7 is provided with a driving part 9 having a U-shaped groove 8; the box 2 is fixedly connected with mounting plates 10 on both sides of the driving plate 7, the mounting plates 10 are rotatably installed with crankshafts 11, and the crankshafts 11 are embedded in the U-shaped groove 8; the driving assembly comprises a supporting plate 12 fixedly connected to the box 2, and a reduction motor 13 fixedly connected to the supporting plate 12; the output end of the reduction motor 13 is coaxially fixedly connected with one end of the crankshaft 11.
[0029] As a preferred technical solution of the present embodiment, the adjusting mechanism 4 comprises a hydraulic cylinder 14 fixedly connected to the base 1, a rail 15 fixedly connected to the base 1, and a supporting frame 16 slidingly installed on the rail 15; the hydraulic cylinder 14 has a piston rod 17, the upper end of the piston rod 17 abuts against the bottom of the box 2; the lower end of the supporting frame 16 is provided with a guide slot 18, the rail 15 penetrates through the guide slot 18, and the lower part of the supporting frame 16 is screwed with a locking bolt 19 penetrating into the guide slot 18.
[0030] When the angle of the box 2 needs to be adjusted, loosen the locking bolt 19, move the support frame 16 to the right, then drive the box 2 to rotate through the hydraulic cylinder 14 to realize angle adjustment, after the angle adjustment is completed, move the support frame 16 to make its upper end abut against the box 2, and then tighten the locking bolt 19. Obviously, other existing adjustment mechanisms can also be used.
[0031] As a further improved technical solution of the embodiment, the upper end of the support frame 16 is provided with a buffer layer (not shown in the figure), which provides reliability of support and avoids wear and noise caused by hard friction.
[0032] As a specific technical solution of the embodiment, the crankshaft 11 includes a middle section 20 and coaxial end sections 21 located at both ends of the middle section 20; the end sections 21 are different in axis from the middle section 20; the diameter of the middle section 20 is equal to the width of the U-shaped groove 8. The depth of the U-shaped groove 8 can meet the space requirement of the rotation of the crankshaft 11, and the crankshaft 11 can push the driving part 9 to move back and forth after rotation.
[0033] As a specific technical solution of the embodiment, the sliding arrangement of the material uniformizing plate 3 and the box 2 is that a guide rod 23 with a guide groove 22 is fixedly connected to the box 2, a guide block 26 is fixedly connected to the material uniformizing plate 3, and the guide block 26 is slidingly embedded in the guide groove 22. Obviously, linear sliding rails or other ways can also be used for replacement.
[0034] As a specific technical solution of the embodiment, a fixed shaft 24 is fixedly connected to the left end of the box 2, and a vertical rod 25 is fixedly connected to the base 1, and the fixed shaft 24 is rotatably installed on the vertical rod 25.
[0035] When working, the reduction motor 13 starts and drives the crankshaft 11 to rotate. In order to ensure the stability and accuracy of the crankshaft 11, its two ends are effectively limited and supported by the solid mounting plate 10, which makes the crankshaft 11 only perform pure rotation and cannot produce unnecessary deviation or vibration. When the crankshaft 11 rotates at the required speed and torque, the driving plate 7, the connecting plate 6 and finally the material uniformizing plate 3 are sequentially pushed to move back and forth regularly. With the reciprocating movement of the material uniformizing plate 3, the materials entering the system are effectively distributed on the material uniformizing plate 3 and are subjected to classification treatment in the process. The design of the material uniformizing plate 3 takes into account the different characteristics of the materials, which can screen and arrange the materials according to their size, shape and other factors, to ensure that each batch of materials can be uniformly and consistently output. This mechanism not only improves the efficiency of material processing, but also ensures the consistency and stability of product quality.
[0036] In the utility model, through ensuring that the output end of the speed reducer motor 13 only focuses on the torque required for transmitting the rotary motion, and does not have to cope with the deflection torque that can cause shaft bending or misalignment, the working burden of the speed reducer motor 13 and its supporting bearing is greatly reduced. Therefore, the speed reducer motor 13 can operate more stably and efficiently under this optimized design condition, and its service life is significantly prolonged. At the same time, since the wear and potential failure caused by the deflection torque are reduced, the maintenance requirement is also greatly reduced, thereby reducing the long-term operation cost.
[0037] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the described embodiments. For those skilled in the art, various changes, modifications, replacements and modifications are made to these embodiments without departing from the principles and spirits of the utility model, and still fall within the protection scope of the utility model.
Claims
1. A material leveling mechanism for mining machinery, comprising a base (1), a box (2) hinged to the base (1) at its right end, multiple material leveling plates (3) slidably disposed on the box (2), an adjustment mechanism (4) disposed on the base (1) for adjusting the tilt angle of the box (2), multiple guide plates (5) disposed on the box (2), and a drive assembly for driving the material leveling plates (3) to reciprocate; characterized in that: The left end of each uniform plate (3) is fixedly connected to a connecting plate (6). A drive plate (7) that extends out of the housing (2) is fixedly connected to the connecting plate (6). The drive plate (7) is provided with a drive part (9) with a U-shaped groove (8). Mounting plates (10) are fixedly connected to the housing (2) on both sides of the drive plate (7). A crankshaft (11) is rotatably mounted on the mounting plate (10). The middle part of the crankshaft (11) is embedded in the U-shaped groove (8). The drive assembly includes a support plate (12) fixedly connected to the housing (2) and a geared motor (13) fixedly connected to the support plate (12). The output end of the geared motor (13) is coaxially fixedly connected to one end of the crankshaft (11).
2. The material leveling mechanism for mining machinery according to claim 1, characterized in that: The adjustment mechanism (4) includes a hydraulic cylinder (14) fixed to the base (1), a guide rail (15) fixed to the base (1), and a support frame (16) slidably mounted on the guide rail (15); the hydraulic cylinder (14) has a piston rod (17), the upper end of the piston rod (17) abuts against the bottom of the housing (2); a guide groove (18) is provided at the lower end of the support frame (16), the guide rail (15) passes through the guide groove (18), and a locking bolt (19) that passes through the guide groove (18) is screwed onto the lower part of the support frame (16).
3. The material leveling mechanism for mining machinery according to claim 2, characterized in that: A buffer layer is provided at the upper end of the support frame (16).
4. The material leveling mechanism for mining machinery according to any one of claims 1-3, characterized in that: The crankshaft (11) includes a middle section (20) and coaxial end sections (21) located at both ends of the middle section (20); the end sections (21) are not coaxial with the middle section (20); the diameter of the middle section (20) is equal to the width of the U-shaped groove (8).
5. The material leveling mechanism for mining machinery according to any one of claims 1-3, characterized in that: The sliding arrangement of the material leveling plate (3) and the box body (2) is specifically as follows: a guide rod (23) with a guide groove (22) is fixedly connected to the box body (2), and a guide block (26) is fixedly connected to the material leveling plate (3). The guide block (26) is slidably embedded in the guide groove (22).
6. The material leveling mechanism for mining machinery according to any one of claims 1-3, characterized in that: A fixed shaft (24) is fixedly connected to the left end of the box (2), and a vertical rod (25) is fixedly connected to the base (1). The fixed shaft (24) is rotatably mounted on the vertical rod (25).
Citation Information
Patent Citations
Material uniformizing mechanism for mining mechanical equipment
CN216174180U