Discharging mechanism for gear production supplies

By setting a clamping component on one side of the protective frame and cooperating with the conveyor belt, the gear is stably positioned during the gear unloading process using lifting and rotating components. The cooperation between the clamping component and the conveyor belt solves the technical problems caused by positional deviation in gear production, improves the stability and reliability of the unloading, and ensures the quality of the gear surface and tooth deformation. It also solves the stability of gear transmission and pallet during the gear transmission process, and improves the unqualified rate of unloading.

CN223687698UActive Publication Date: 2025-12-19HANGZHOU ZHENGYUAN GEAR MFR
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Patent Information

Application Number
CN202520104607.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-12-19
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

Traditional gear manufacturing processes often result in damage to the gears when they fall into the collection box due to the impact force and unpredictable angle, thus reducing the pass rate of the output.

Method used

By employing a clamping assembly in conjunction with a conveyor belt and utilizing a lifting mechanism to achieve stable gear transmission, and adjusting the lifting mechanism and its pallet to a suitable receiving height, this method not only avoids the direct drop of gears as in traditional methods, but also ensures stable gear transmission and proper pallet placement within the collection box through the clamping assembly and conveyor belt coordination.

Benefits of technology

This technology ensures stable gear feeding and adjusts the pallet to a suitable receiving height during the gear feeding process, preventing quality problems such as scratches on the gear surface or tooth deformation caused by impact, thus improving the pass rate of the fed gears.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of gear production, and discloses a gear production article discharging mechanism which comprises a base, a support is fixed to the top of the base, a protection frame is fixed to the top of the support, a conveying belt is rotationally arranged on the protection frame, and a clamping assembly used for assisting gear discharging is arranged on one side of the protection frame. A rotating frame for placing the discharging box and a rotating assembly for driving the rotating frame to rotate are arranged at the top of the base; according to the gear discharging device, the clamping assembly is arranged on one side of the protection frame and matched with the conveying belt on the protection frame, the gears can be stably conveyed to the position above the discharging box when each gear is discharged, the supporting plate in the discharging box is adjusted to the proper bearing height under the action of the lifting part, and the supporting plate is matched with the lifting part, so that the gear discharging efficiency is improved. According to the gear discharging box, the gears can be gently placed in the discharging box instead of directly falling to the bottom, the quality problems of gear surface scratches or tooth shape deformation and the like caused by impact force are effectively reduced, and therefore the qualified rate of the discharged gears is increased.
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Description

TECHNICAL FIELD

[0001] The application relates to the field of gear production, and in particular to a gear production article discharging mechanism. BACKGROUND

[0002] A gear refers to a mechanical element with gear teeth on a wheel rim for continuously meshing transmission of motion and power. The application of gears in transmission has appeared very early. In the late 19th century, the principle of generating tooth cutting and special machine tools and cutters for tooth cutting based on the principle appeared successively. With the development of production, the smoothness of gear operation is valued. During the "Tenth Five-Year Plan" period, the Chinese gear industry has developed rapidly: the annual output value of the gear industry in 2005 increased from 24 billion yuan in 2000 to 68.3 billion yuan, with a compound annual growth rate of 23.27%, and has become the largest industry in China's mechanical basic parts. In terms of market demand and production scale, China's gear industry has ranked fourth in the world, surpassing Italy. Gear processing needs a discharging mechanism to facilitate the discharge of gears. The traditional gear production article discharging mechanism often uses a conveying plate to convey and process gears. Since the gears slide down from the top end of the conveying plate at a high speed, the impact force is large when they fall into the collection box, which can easily cause damage to the gears.

[0003] The existing gear production article discharging mechanism with the publication number CN210412896U comprises a supporting bottom plate and a conveying table. The top end of the supporting bottom plate is bolted with a hydraulic cylinder and a second rotating shaft seat. The output end of the hydraulic cylinder is connected with an extension supporting rod. The bottom of the conveying table is bolted with a first rotating shaft seat at the other end. Two hinges are both hingedly connected with a buffer protection plate. The inner side of the buffer protection plate is connected with the end face of a discharging bottom plate through a spiral damping spring. The two ends of the spiral damping spring are both connected with the inner side of the buffer protection plate and the end face of the discharging bottom plate through bolts. When the gears slide down from the top end of the discharging bottom plate, the spiral damping spring can absorb the impact force generated when the gears hit the buffer protection plate, reduce the sliding speed of the gear discharging, avoid damage when falling into the collection box, and at the same time, the inner side of the buffer protection plate is provided with a wear-resistant buffer rubber pad to prevent the gears from being worn and damaged, and ensure the integrity of the gears.

[0004] In view of the above prior art, the inclination angle of the conveying table is adjusted by the hydraulic cylinder, and the buffer protection plate is provided to buffer the gears sliding down. Although the speed of the gear discharging sliding can be reduced, the gears still fall into the collection box when discharging. However, the collection box often has a depth, and the depths of collection boxes of different specifications may be different. Therefore, when the gears directly fall into the collection box, the angle and direction of falling are uncertain, which can still cause damage to the gears, and thus reduce the qualified rate of gear discharging. In order to solve the above problems, the present application provides a gear production article discharging mechanism.

[0005] The above information disclosed in this BACKGROUND section is only for increasing the understanding of the background of the application, and therefore, it can include information that is not prior art known to those of ordinary skill in the art. Utility model content

[0006] In order to solve the gear production problem, the application provides a gear production product discharging mechanism.

[0007] The gear production product discharging mechanism provided by the application adopts the following technical scheme:

[0008] A gear production product discharging mechanism, comprising a base, a support is fixed on the top of the base, a protection frame is fixed on the top of the support, a conveying belt is rotatably arranged on the protection frame, a clamping assembly for assisting gear discharging is arranged on one side of the protection frame, a rotating frame for placing a discharging box and a rotating assembly for driving the rotating frame to rotate are arranged on the top of the base, and a supporting plate for receiving gears and a lifting piece for driving the supporting plate to lift in the discharging box are arranged in the discharging box.

[0009] Preferably, the rotating assembly comprises a driven wheel, a rotating cylinder, a drive wheel, a connecting rod, a drive pin, a fixed frame and a motor, the driven wheel is fixed on the bottom of the rotating frame, the rotating cylinder is fixed on the bottom of the driven wheel, the bottom of the rotating cylinder rotates on the top of the base, one end of the connecting rod is fixed on the bottom of the drive wheel, the drive pin is fixed on the other end of the connecting rod, the fixed frame is fixed on the top of the base, the motor is fixed on the fixed frame, the rotor end of the motor is fixed with the connecting rod, the drive wheel has a gap with the bottom of the rotating frame, and a sliding groove is formed in the driven wheel for the drive pin to slide.

[0010] Preferably, a sliding groove is formed in the bottom of the rotating cylinder, and a plurality of balls are embedded in the sliding groove, the plurality of balls rotate in the sliding groove, and the plurality of balls rotate on the top of the base.

[0011] Preferably, the lifting piece is an electric push rod, the electric push rod is fixed on the top of the rotating frame, and the telescopic end of the electric push rod abuts against the bottom of the supporting plate through the bottom of the discharging box.

[0012] Preferably, the clamping assembly comprises a connecting frame, an air cylinder and a clamping plate, the connecting frame is fixed on the protection frame, the air cylinder is fixed on the connecting frame, the telescopic end of the air cylinder is fixed with the clamping plate, and the clamping plate is V-shaped.

[0013] Preferably, a placing seat for placing the discharging box is arranged on the top of the rotating frame, and the electric push rod is located in the placing seat.

[0014] Preferably, a material guide frame is arranged on one side of the protection frame in an inclined manner, and the inclined low end of the material guide frame is fixed with the protection frame.

[0015] To sum up, the application includes the following beneficial technical effects:

[0016] By setting the clamping assembly on one side of the protective frame and cooperating with the conveying belt on the protective frame, the gear can be stably transferred to the upper side of the discharging box when each gear is discharged, and the supporting plate in the discharging box is adjusted to an appropriate receiving height under the action of the lifting piece. Compared with the related art, not only is the gear collision damage caused by the uncertain falling angle and direction in the traditional way avoided, but also the gear enters the discharging box in a stable posture, and at the same time, the cooperation of the supporting plate and the lifting piece enables the gear to be placed in the discharging box gently instead of directly falling to the bottom, effectively reducing the quality problems such as gear surface scratches or tooth deformation caused by impact force, thereby improving the qualified rate of the discharged gear. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the application embodiment;

[0018] Figure 2 is a schematic diagram of the partial side structure of the application embodiment;

[0019] Figure 3 is Figure 1 is a schematic diagram of the enlarged structure at A in

[0020] Figure 4 is a schematic diagram of the clamping assembly structure of the application embodiment.

[0021] Explanation of reference signs: 1, base; 2, support; 3, protective frame; 4, conveying belt; 5, material guide frame; 6, connecting frame; 7, air cylinder; 8, clamping plate; 9, rotating frame; 10, placing seat; 11, discharging box; 12, supporting plate; 13, electric push rod; 14, driven wheel; 15, rotating cylinder; 16, driving wheel; 17, connecting rod; 18, driving pin; 19, fixed frame; 20, motor; 21, sliding groove; 22, ball. DETAILED DESCRIPTION

[0022] The following will be described in detail in combination with the accompanying Figures 1-4 The application will be further described in detail.

[0023] The application embodiment discloses a gear production article discharging mechanism. Referring to Figures 1-4The utility model provides a gear production goods discharge mechanism, including base 1, the top of base 1 is fixed with support 2, the top of support 2 is fixed with guard frame 3, is rotationally equipped with conveyer belt 4 on guard frame 3, and the one side of guard frame 3 is obliquely equipped with guide frame 5, and the oblique low end of guide frame 5 is fixed with guard frame 3, and the other side of guard frame 3 is equipped with the clamping assembly for assisting gear discharge, and the clamping assembly includes connecting frame 6, cylinder 7, clamping plate 8, connecting frame 6 is fixed on guard frame 3, cylinder 7 is fixed on connecting frame 6, and the telescopic end of cylinder 7 is fixed with clamping plate 8, and clamping plate 8 is V-shaped, and cylinder 7 and clamping plate 8 are symmetrically equipped with two groups, and discharge box 11 is equipped with the supporting plate 12 for receiving gear and the electric push rod 13 of driving supporting plate 12 to lift in discharge box 11, and electric push rod 13 is fixed on the top of rotating frame 9, and the telescopic end of electric push rod 13 passes through the bottom of discharge box 11 and is located with the bottom of supporting plate 12, and the processing is completed and is smoothly transferred to conveyer belt 4 through guide frame 5, and when gear moves, start two cylinders 7 and push the clamping plate 8 on it to adjust the distance of clamping gear, and when gear moves to connecting frame 6, clamping plate 8 clamps and fixes it, and at this time, electric push rod 13 pushes supporting plate 12 and is located at the discharge box 11 box mouth and is supported to the gear of clamping plate 8, and cylinder 7 drives clamping plate 8 to loosen, and gear is accurately and gently falls on supporting plate 12, and electric push rod 13 contracts a gear thickness, can ensure that the next gear can be smoothly supported, avoids the collision and extrusion between gears, guarantees the stability and continuity of discharge, and the tightness of clamping plate 8 guarantees that gear enters discharge box 11 with stable posture, reduces the risk that gear is impacted or rubbed in the discharge process, protects gear surface and tooth profile from being damaged.

[0024] Reference Figure 1 , 2The top of the base 1 is provided with a rotating frame 9 for placing the discharge box 11 and a rotating assembly for driving the rotating frame 9 to rotate, the rotating assembly comprises a driven wheel 14, a rotating cylinder 15, a driving wheel 16, a connecting rod 17, a driving pin 18, a fixing frame 19 and a motor 20, the driven wheel 14 is fixed at the bottom of the rotating frame 9, the rotating cylinder 15 is fixed at the bottom of the driven wheel 14, the bottom of the rotating cylinder 15 rotates on the top of the base 1, one end of the connecting rod 17 is fixed at the bottom of the driving wheel 16, the driving pin 18 is slidably arranged in a sliding groove in the driven wheel 14, the other end of the connecting rod 17 is fixed with the driving pin 18, the fixing frame 19 is fixed on the top of the base 1, the motor 20 is fixed on the fixing frame 19, the rotor end of the motor 20 is fixed with the connecting rod 17, and the driving wheel 16 has a gap with the bottom of the rotating frame 9, when the discharge box 11 is full, the rotating frame 9 rotates to rotate the next empty discharge box 11 to the lower side of the clamping plate 8, the motor 20 is started to drive the driving wheel 16, the connecting rod 17 and the driving pin 18 to rotate, the driving pin 18 and the connecting rod 17 are gradually slid into the sliding groove in the driven wheel 14, thereby driving the driven wheel 14, the rotating frame 9 and the discharge box 11 to rotate together, and the full discharge box 11 is rotated away from the lower side of the clamping plate 8, which does not affect the next gear discharge and the movement of the full discharge box 11.

[0025] It should be noted that the rotating principle of the rotating frame 9 is the rotating principle of the Geneva driver, so that the rotating frame 9 can ensure that the next empty discharge box 11 can be accurately rotated to the lower side of the clamping plate 8 to prepare to receive the gear, thereby reducing the risk of gear falling due to position deviation, and improving the stability and reliability of the discharge.

[0026] Referring to Figure 2 , 3 , the bottom of the rotating cylinder 15 is provided with a sliding groove 21, a plurality of balls 22 are embedded in the sliding groove 21, the plurality of balls 22 rotate in the sliding groove 21, and the plurality of balls 22 rotate on the top of the base 1, the balls 22 reduce the direct contact area between the rotating cylinder 15 and the base 1, reduce the friction therebetween, and make the operation of the rotating frame 9 more smooth.

[0027] Referring to Figure 2 , the top of the rotating frame 9 is provided with a placing seat 10 for stably supporting the discharge box 11, and the electric push rod 13 is located in the placing seat 10, which is convenient for the electric push rod 13 to lift the supporting plate 12 under the support of the placing seat 10.

[0028] Finally should be explained a few points are: first, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the term "installation", "connected", "connection" should be broad, can be mechanical or electrical connection, but also can be two elements inside the communication, can be directly connected, "up", "down", "left", "right" and so on, only for indicating the relative position relationship, when the absolute position of the described object changes, the relative position relationship may change;

[0029] Second: the utility model discloses the embodiment in the drawing, only relate to the structure involved in the embodiment of the present disclosure, other structures can refer to the usual design, under the condition of not conflicting, the same embodiment and different embodiments of the utility model can be combined with each other;

[0030] Finally: the above only for the preferred embodiment of the utility model has, and does not for limiting the utility model, any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be contained in the protection scope of the utility model.

[0031] The above are the preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application, should be covered within the scope of protection of the present application.

Claims

1. A gear production article discharge mechanism comprising a base (1), characterized in that: The base (1) top is fixed with a support (2), the support (2) top is fixed with a protective frame (3), the protective frame (3) is rotationally provided with a conveyor belt (4), one side of the protective frame (3) is provided with a clamping assembly for assisting the gear discharge, the base (1) top is provided with a rotating frame (9) for placing the discharge box (11) and a rotating assembly for driving the rotating frame (9) to rotate, the discharge box (11) is provided with a supporting plate (12) for receiving the gear and a lifting piece for driving the supporting plate (12) to lift in the discharge box (11).

2. A gear production article dispensing mechanism according to claim 1, wherein: The rotating assembly comprises a driven wheel (14), a rotating cylinder (15), a drive wheel (16), a connecting rod (17), a drive pin (18), a fixed frame (19), a motor (20), the driven wheel (14) is fixed at the bottom of the rotating frame (9), the rotating cylinder (15) is fixed at the bottom of the driven wheel (14), the rotating cylinder (15) bottom rotates on the top of the base (1), one end of the connecting rod (17) is fixed at the bottom of the drive wheel (16), the drive pin (18) is fixed at the other end of the connecting rod (17), the fixed frame (19) is fixed on the top of the base (1), the motor (20) is fixed on the fixed frame (19), the rotor end of the motor (20) is fixed with the connecting rod (17), the drive wheel (16) has a gap with the bottom of the rotating frame (9), the driven wheel (14) is provided with a sliding groove for the drive pin (18) to slide.

3. A gear production article dispensing mechanism according to claim 2, wherein: The bottom of the rotating cylinder (15) is provided with a sliding groove (21), a plurality of ball bearings (22) are embedded in the sliding groove (21), a plurality of ball bearings (22) rotate in the sliding groove (21), and a plurality of ball bearings (22) rotate on the top of the base (1).

4. A gear production article dispensing mechanism according to claim 1, wherein: The lifting piece is an electric push rod (13), the electric push rod (13) is fixed on the top of the rotating frame (9), and the telescopic end of the electric push rod (13) penetrates through the bottom of the discharge box (11) and abuts against the bottom of the supporting plate (12).

5. A gear production article dispensing mechanism according to claim 1, wherein: The clamping assembly comprises a connecting frame (6), an air cylinder (7) and a clamping plate (8), the connecting frame (6) is fixed on the protective frame (3), the air cylinder (7) is fixed on the connecting frame (6), the telescopic end of the air cylinder (7) is fixed with the clamping plate (8), and the clamping plate (8) is V-shaped.

6. A gear production article dispensing mechanism according to claim 4, wherein: The top of the rotating frame (9) is provided with a placing seat (10) for placing the discharge box (11), and the electric push rod (13) is located in the placing seat (10).

7. A gear production article dispensing mechanism according to claim 1, wherein: One side of the protective frame (3) is obliquely provided with a material guide frame (5), and the oblique low end of the material guide frame (5) is fixed with the protective frame (3).

Citation Information

Patent Citations

  • Gear production article discharging mechanism

    CN210412896U