Processing device for convex-point fabric

By designing a fabric processing device with unwinding, soaking, pressing, and rewinding mechanisms, and utilizing the combination of convex and concave rollers as well as the design of heating wires and water guide strips, the problems of high cost and lack of flexibility in existing fabric processing equipment with raised dots are solved, realizing automated and low-cost fabric heating and pressing.

CN223688612UActive Publication Date: 2025-12-19FOSHAN HUAFENG TEXTILE CO LTD
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Patent Information

Application Number
CN202423057719.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-19
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing embossed fabric processing requires expensive weaving equipment and can only be carried out during the weaving stage, resulting in limited processing flexibility.

Method used

Design a processing device that includes unwinding, soaking, pressing and winding mechanisms. The device utilizes the cooperation of convex and concave rollers to heat and press the fabric. The pressing block and the groove cooperate to form a "U"-shaped pressing gap. Combined with the design of heating wire and water guide strip, the device enables automatic unwinding and flexible processing of the fabric.

Benefits of technology

It enables automatic fabric feeding and heating and shaping, reducing processing costs, improving processing flexibility, and allowing processing to be carried out during the fabric formation stage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cloth ironing, and discloses a processing device of a convex point fabric, which comprises a rack, an unwinding mechanism, an infiltration mechanism, a shape pressing mechanism and a winding mechanism are sequentially arranged on the rack, and the unwinding mechanism is used for unwinding cloth; the infiltrating mechanism is used for adding water to the cloth; the pressing mechanism is located between the winding mechanism and the unwinding mechanism and comprises a supporting seat, a driving motor, a convex roller, a concave roller and a heating wire, the supporting seat and the driving motor are both arranged on the rack, the convex roller and the concave roller are both rotationally arranged on the supporting seat, the driving motor drives the convex roller and the concave roller to rotate, a plurality of pressing blocks are arranged on the outer wall of the convex roller, and the heating wire is arranged on the supporting seat. A plurality of grooves are formed in the outer wall of the concave roller, and the pressing blocks correspond to the grooves in position, so that when the convex roller and the concave roller rotate, the pressing blocks extend into the grooves and form concave pressing gaps to press cloth. The woven cloth is heated and pressed through cooperation of the pressing block and the groove, processing is flexible, and cost is low.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cloth ironing technical field especially relates to a convex point fabric's processing device. BACKGROUND

[0002] The demand of convex point cloth is gradually increasing in the market. This cloth is loved by many consumers because of its unique texture and visual effect. Convex point cloth not only has good touch, but also can create a three-dimensional effect in vision, making clothes or home products more characteristic and attractive.

[0003] The processing of convex point cloth is currently mainly realized in the weaving process, and the processing of convex point cloth is realized by controlling the weaving of yarn through computer program. This method needs to be matched with expensive weaving equipment, and must be processed in the weaving stage, and cannot be processed on the cloth, and the processing flexibility is limited. UTILITY MODEL CONTENT

[0004] The utility model aims at improving at least one technical problem in the background art.

[0005] The utility model provides a convex point fabric's processing device, including: frame, the frame is equipped with unwinding mechanism, infiltration mechanism, pressure forming mechanism and winding mechanism in proper order,

[0006] The unwinding mechanism is used for unwinding cloth;

[0007] The infiltration mechanism is used for adding water to the cloth;

[0008] The pressure forming mechanism is located between the winding mechanism and unwinding mechanism, the pressure forming mechanism includes support seat, drive motor, convex roller, concave roller and heating wire, the support seat and drive motor are all arranged on the frame, the convex roller and concave roller are rotationally arranged on the support seat, the drive motor drives the convex roller and the concave roller to rotate, a plurality of pressure forming blocks are arranged on the outer wall of the convex roller, a plurality of grooves are arranged on the outer wall of the concave roller, the pressure forming blocks and the grooves are correspondingly arranged, so that the pressure forming blocks extend into the grooves and form a pressure forming gap in the shape of "concave" when the convex roller and the concave roller rotate, to press the cloth, and the heating wire is embedded in the convex roller.

[0009] The utility model has the advantages that the convex point fabric processing device realizes the automatic feeding and winding of cloth by configuring unwinding mechanism and winding mechanism, the cloth is first passed through the infiltration mechanism and then passed through the convex roller and concave roller of pressure forming mechanism when winding, heating and pressure forming are realized on the woven cloth by the cooperation of pressure forming block and groove, processing is flexible, and the cost is low.

[0010] As some sub-techniques of the above technical solution, the concave roller is located below the convex roller, the concave roller is hollow, the inner side of the concave roller is provided with a water guide strip, the water guide strip is inclined, and the water guide strip pushes water to flow outward along the axis direction of the concave roller when the concave roller rotates.

[0011] As some sub-techniques of the above technical solution, the water guide strip is symmetrically arranged along a plane perpendicular to the axis of the concave roller.

[0012] As some sub-techniques of the above technical solution, the number of the shaping mechanisms is multiple, and the shaping gaps included in the multiple shaping mechanisms gradually decrease along the advancing direction of the cloth.

[0013] As some sub-techniques of the above technical solution, the shaping mechanism further includes a spring pressing assembly, and the spring pressing assembly is used to drive the convex roller and the concave groove to be attached.

[0014] As some sub-techniques of the above technical solution, the spring pressing assembly includes a shaft head block and a spring, one side of the support base is provided with a fixed seat and an elongated groove, the elongated groove is located at the lower side of the fixed seat, the elongated groove extends towards the concave roller, one side of the convex roller along the axis direction is provided with a rotating shaft, the rotating shaft extends into the shaft head block and is rotationally connected with the shaft head block, the shaft head block slides along the elongated groove, and one side of the shaft head block towards the fixed seat is provided with a sleeve hole; the upper end of the spring abuts against the fixed seat, the lower end of the spring abuts against the shaft head block extending into the sleeve hole, and the spring provides an acting force of the convex roller towards the concave roller.

[0015] As some sub-techniques of the above technical solution, the spring pressing assembly further includes a push plate and a pressure adjusting screw, the fixed seat is provided with a sliding hole and a pressure adjusting screw hole, the opening direction of the sliding hole is towards the sleeve hole, the push plate slides along the sliding hole, the upper end of the spring abuts against the push plate, the pressure adjusting screw hole is located at the side of the sliding hole away from the fixed seat, the pressure adjusting screw hole is in communication with the sliding hole, the pressure adjusting screw is threadedly connected with the pressure adjusting screw hole, and the tail of the pressure adjusting screw abuts against the push plate.

[0016] As some sub-techniques of the above technical solution, a heating wire is embedded in the convex roller, and the heating wire is used to heat the cloth.

[0017] As some sub-techniques of the above technical solution, the soaking mechanism includes a soaking pool and a first cloth guide roller, and the first cloth guide roller is arranged in the soaking pool. BRIEF DESCRIPTION OF DRAWINGS

[0018] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:

[0019] Figure 1 is a front view of the utility model;

[0020] Figure 2 is a sectional view of the pressing mechanism at the pressing block;

[0021] Figure 3 is a sectional view of the concave roller;

[0022] Figure 4 is a sectional view of the pressing mechanism at the fixed seat;

[0023] Figure 5 is Figure 4 is an enlarged view of A in the middle.

[0024] In the drawings:

[0025] 1-pressing mechanism; 10-pressing gap; 11-supporting seat; 111-fixed seat; 1111-sliding hole; 1112-pressure adjusting screw hole; 112-elongated slot; 12-driving motor; 13-convex roller; 131-pressing block; 14-concave roller; 141-concave groove; 142-water guide strip; 151-axle head block; 1511-sleeve hole; 152-spring; 153-push plate; 154-pressure adjusting screw; 16-driving gear; 17-driven gear;

[0026] 2-soaking mechanism; 21-first cloth guide roller; 22-soaking vat. DETAILED DESCRIPTION

[0027] The embodiments of the utility model are described in detail below, examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, only for explaining the utility model, and cannot be understood as limiting the utility model.

[0028] In the description of the utility model, it is understood that the orientation description, such as up, down, front, back, left, right and the like, is based on the orientation or position relationship shown in the drawings, only for the convenience of describing the utility model and simplifying the description, and is not indicative or implied that the indicated device or element must have a specific orientation, a specific orientation and operation, therefore, it cannot be understood as limiting the utility model.

[0029] In the description of the utility model, if there is a short sentence containing multiple parallel features, the attribute in it is limited to the nearest feature, for example: B, C and D connected E on A, which means that B is set on A, E is connected with D, and C is not limited; but for the attribute of the relationship between the characteristics, such as“interval setting” or“ring arrangement”, etc., it does not belong to this kind. The attribute before the“all” word means the limitation of all characteristics in the short sentence, such as B, C and D on A, which means that B, C and D are set on A. The omitted subject is the subject of the previous sentence, that is, A is provided with B, including C, which means that A is provided with B, and A includes C.

[0030] In the description of the utility model, unless otherwise specified, the words such as setting, installation and connection should be understood in a broad sense, and the skilled person in the art can determine the specific meaning of the above words in the utility model according to the specific content of the technical scheme.

[0031] The embodiments of the utility model will be described below. Figures 1 to 5 The embodiments of the utility model will be described below.

[0032] The processing device of the convex point fabric in the embodiment, including: frame, the frame is equipped with unwinding mechanism (not shown in the drawing), infiltration mechanism 2, pressure forming mechanism 1 and winding mechanism (not shown in the drawing) in proper order,

[0033] The unwinding mechanism is used for unwinding cloth;

[0034] The infiltration mechanism 2 is used for adding water to the cloth;

[0035] The pressure forming mechanism 1 is located between the winding mechanism and the unwinding mechanism, the pressure forming mechanism 1 includes support seat 11, drive motor 12, convex roller 13, concave roller 14 and heating wire, the support seat 11 and drive motor 12 are both arranged on the frame, the convex roller 13 and concave roller 14 are both rotatably arranged on the support seat 11, the drive motor 12 drives the convex roller 13 and the concave roller 14 to rotate, a plurality of pressure forming blocks 131 are arranged on the outer wall of the convex roller 13, a plurality of grooves 141 are arranged on the outer wall of the concave roller 14, the pressure forming blocks 131 and the grooves 141 are correspondingly arranged, so that the pressure forming blocks 131 extend into the grooves 141 when the convex roller 13 and the concave roller 14 rotate and form a pressure forming gap 10 in the shape of“concave”, so as to press the cloth, and the heating wire is embedded in the convex roller 13.

[0036] The convex point fabric processing device realizes automatic cloth feeding and winding through the configuration of the unwinding mechanism and the winding mechanism. When winding the cloth, the cloth first passes through the soaking mechanism 2, and then passes through the convex roller 13 and the concave roller 14 of the shaping mechanism 1. The cloth after weaving is heated and shaped through the cooperation of the shaping block 131 and the groove 141. The processing is flexible, and the cost is low.

[0037] In order to accelerate the drainage speed when heating and shaping the soaked cloth, the concave roller 14 is located below the convex roller 13, the concave roller 14 is hollow, the inner side of the concave roller 14 is provided with a water guide strip 142, the water guide strip 142 is inclined, and when the concave roller 14 rotates, the water guide strip 142 pushes the water to flow outward along the axis direction of the concave roller 14, so that when the water enters the inside of the concave roller 14, the water guide strip 142 can accelerate the water to flow outward.

[0038] Further, the water guide strip 142 is symmetrically arranged along a plane perpendicular to the axis of the concave roller 14, so as to shorten the drainage path.

[0039] Further, the number of the shaping mechanism 1 is multiple, and the shaping gaps 10 included in multiple shaping mechanisms 1 gradually decrease along the advancing direction of the cloth. In the embodiment, the shaping gaps 10 are realized by increasing the outer diameter of the shaping block 131. Setting multiple groups of shaping mechanisms 1 can reinforce the shape pressed on the cloth. Setting the shaping gaps 10 gradually decreasing along the advancing direction of the cloth can gradually increase the deformation amount generated by pressing the cloth, so as to make the cloth form a more obvious and stable convex point shape. Further, the shaping mechanism 1 further includes a sliding groove 18 and a position locking pin (not shown in the figure), the sliding seat slides along the sliding groove, the position locking screw hole is formed on the sliding groove, the position locking pin is threadedly connected with the position locking screw hole, and the tail of the position locking pin abuts against the sliding seat. During installation and debugging, the position of the second and subsequent shaping mechanisms 1 can be matched with the position of the convex point already processed on the cloth by sliding the sliding seat along the sliding groove.

[0040] Further, in order to keep a certain tension of the cloth during the shaping process, the shaping mechanism 1 further includes a spring pressing assembly, which is used to drive the convex roller 13 and the groove 141 to keep close, so that after the cloth enters between the convex roller 13 and the concave roller 14, the spring pressing assembly can keep the convex roller 13 and the concave roller 14 tightly pressing the cloth, so that when the shaping block 131 contacts with the cloth, the cloth can form an effective force, and the cloth is deformed.

[0041] The elastic pressing assembly comprises a shaft head block 151 and a spring 152, one side of the support base 11 is provided with a fixing base 111 and an elongated slot 112, the elongated slot 112 is located at the lower side of the fixing base 111, the elongated slot 112 extends towards the concave roller 14, one side of the convex roller 13 along the axial direction is provided with a rotating shaft, the rotating shaft extends into the shaft head block 151 and is rotationally connected with the shaft head block 151, the shaft head block 151 slides along the elongated slot 112, one side of the shaft head block 151 towards the fixing base 111 is provided with a sleeve hole 1511; the upper end of the spring 152 abuts against the fixing base 111, the lower end abuts against the shaft head block 151 extending into the sleeve hole 1511, and the spring 152 provides an acting force for the convex roller 13 towards the concave roller 14. The rotating shaft of the convex roller 13 extends into the shaft head block 151 and is rotationally connected with the shaft head block 151, so that the convex roller 13 also rises and falls when the shaft head block 151 rises and falls. The convex roller 13 and the shaft head block 151 are kept in close contact with the concave roller 14 under the action of gravity and the spring 152. When the cloth passes between the convex roller 13 and the concave roller 14, the convex roller 13 can move upwards to adapt to the thickness of the cloth under the action of the spring 152, and the convex roller 13 can also tightly press the cloth on the concave roller 14. The structure conveniently realizes clamping of the cloth and provides tension for the cloth.

[0042] The elastic pressing assembly further comprises a push plate 153 and a pressure adjusting screw 154, the fixing base 111 is provided with a sliding hole 1111 and a pressure adjusting screw hole 1112, the opening direction of the sliding hole 1111 is towards the sleeve hole 1511, the push plate 153 slides along the sliding hole 1111, the upper end of the spring 152 abuts against the push plate 153, the pressure adjusting screw hole 1112 is located at the side of the sliding hole 1111 away from the fixing base 111, the pressure adjusting screw hole 1112 is in communication with the sliding hole 1111, the pressure adjusting screw 154 is threadedly connected with the pressure adjusting screw hole 1112, and the tail of the pressure adjusting screw 154 abuts against the push plate 153.

[0043] The convex roller 13 is embedded with a heating wire (not shown in the figure), and the heating wire is used for heating the cloth to improve the solidification effect after the cloth is pressed.

[0044] The soaking mechanism 2 comprises a soaking vat 22 and a first cloth guide roller 21, the first cloth guide roller 21 is arranged in the soaking vat 22, and the cloth can be kept in the soaking vat 22 by passing the lower side of the first cloth guide roller 21.

[0045] The preferred embodiments of the utility model are specifically described above, but the present disclosure is not limited to the embodiments, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the utility model, and these equivalent modifications or replacements are all included in the range defined by the claims of the present disclosure.

Claims

1. An apparatus for processing a convex point fabric, characterized by: Include: Frame, the frame is equipped with unwinding mechanism, infiltration mechanism (2), pressure forming mechanism (1) and winding mechanism in turn, The unwinding mechanism is used for unwinding cloth; The infiltration mechanism (2) is used for adding water to the cloth; The pressure forming mechanism (1) is located between the winding mechanism and the unwinding mechanism, the pressure forming mechanism (1) comprises a support seat (11), a driving motor (12), a convex roller (13), a concave roller (14) and a heating wire, the support seat (11) and the driving motor (12) are both arranged on the frame, the convex roller (13) and the concave roller (14) are both rotatably arranged on the support seat (11), the driving motor (12) drives the convex roller (13) and the concave roller (14) to rotate, a plurality of pressure forming blocks (131) are arranged on the outer wall of the convex roller (13), a plurality of grooves (141) are arranged on the outer wall of the concave roller (14), the pressure forming blocks (131) and the grooves (141) are arranged in position correspondence, so that the pressure forming blocks (131) extend into the grooves (141) when the convex roller (13) and the concave roller (14) rotate and form a pressure forming gap (10) in the shape of a concave character, so as to press the cloth, and the heating wire is embedded in the convex roller (13).

2. The apparatus for processing a convex dot fabric according to claim 1, wherein: The concave roller (14) is located below the convex roller (13), the concave roller (14) is hollowly arranged, a water guide strip (142) is arranged on the inner side of the concave roller (14), the water guide strip (142) is arranged obliquely, and the water guide strip (142) pushes water to flow outward along the axis direction of the concave roller (14) when the concave roller (14) rotates.

3. The apparatus of claim 2, wherein: The water guide strip (142) is symmetrically arranged along a plane perpendicular to the axis of the concave roller (14).

4. The apparatus of claim 1, wherein: The number of the pressure forming mechanism (1) is multiple, and the pressure forming gaps (10) included in multiple pressure forming mechanisms (1) gradually decrease along the advancing direction of the cloth.

5. The apparatus of claim 1, wherein: The pressure forming mechanism (1) further comprises a spring pressing assembly, and the spring pressing assembly is used to drive the convex roller (13) and the groove (141) to keep close.

6. The apparatus of claim 5, wherein: The spring pressing assembly comprises a shaft head block (151) and a spring (152), one side of the support seat (11) is provided with a fixed seat (111) and an elongated groove (112), the elongated groove (112) is located below the fixed seat (111), the elongated groove (112) extends towards the concave roller (14), one side of the convex roller (13) in the axis direction is provided with a rotating shaft, the rotating shaft extends into the shaft head block (151) and is rotatably connected with the shaft head block (151), the shaft head block (151) slides along the elongated groove (112), one side of the shaft head block (151) towards the fixed seat (111) is provided with a sleeve hole (1511), the upper end of the spring (152) abuts against the fixed seat (111), the lower end abuts against the shaft head block (151) which extends into the sleeve hole (1511), and the spring (152) provides a force for the convex roller (13) towards the concave roller (14).

7. The apparatus of claim 6, wherein: The elastic pressing assembly further comprises a push plate (153) and a pressure adjusting screw (154), the fixing seat (111) is provided with a sliding hole (1111) and a pressure adjusting screw hole (1112), the opening direction of the sliding hole (1111) is towards the sleeve hole (1511), the push plate (153) slides along the sliding hole (1111), the upper end of the spring (152) abuts against the push plate (153), the pressure adjusting screw hole (1112) is located on the side of the sliding hole (1111) away from the fixing seat (111), the pressure adjusting screw hole (1112) is communicated with the sliding hole (1111), the pressure adjusting screw (154) is screwed with the pressure adjusting screw hole (1112), and the tail of the pressure adjusting screw (154) abuts against the push plate (153).

8. The apparatus of claim 1, wherein: The infiltrating mechanism (2) comprises an infiltrating canal (22) and a first cloth guide roller (21), and the first cloth guide roller (21) is arranged in the infiltrating canal (22).