Cold recycled asphalt mixture storage device and paver
By installing a conveyor belt and scraper at the unloading end of the paver hopper, the problem of platform residue in cold recycled asphalt mixtures during unloading and overturning was solved, achieving efficient material transfer and improved safety at the construction site.
Patent Information
- Application Number
- CN202520247782.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-17
AI Technical Summary
During the unloading and overturning process of existing pavers, cold recycled asphalt mixture is prone to remain on the platform, increasing the need for manual cleaning and safety risks at the construction site.
A cold recycled asphalt mixture storage device was designed. A second conveyor belt was set at the discharge end of the hopper to receive and transport the dropped material. Combined with scrapers, tilting plates and flexible components, the material was smoothly transferred to the first conveyor belt, reducing platform residue.
It effectively reduces or even eliminates the residue of the mixture on the platform, improves the working efficiency of the paver, reduces the need for manual cleaning, and enhances the safety of the construction site.
Smart Images

Figure CN223688735U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of road construction, and in particular to a cold recycled asphalt mixture storage device and a paver. Background Technology
[0002] Cold recycled asphalt mixture refers to a road construction material made by mixing materials milled from old asphalt pavement with newly added binders (such as emulsified asphalt, foamed asphalt, etc.), additives, and possibly new aggregates under conditions of no heating or low temperature. This material not only helps to dispose of waste materials but also reduces production costs, resulting in good economic and social benefits.
[0003] When paving cold recycled asphalt mixtures, a paver is required. In existing technologies, such as... Figure 1 The paver shown has two rotatable hoppers mounted on its frame. A platform 7 and a conveyor are installed between the two hoppers, with the platform being closer to the outer edge. During prolonged use, it was found that a significant amount of material falls onto the platform. The material originates from two sources: first, some material falls onto the platform when the unloading truck is used; second, some material falls onto the platform when the hoppers on both sides are tumbling. This material needs to be removed manually. The construction site environment is complex, and manually cleaning up materials near the paver increases the risk of accidental injury to workers, such as vehicle collisions or mechanical equipment malfunctions. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a cold recycled asphalt mixture storage device and a paver, which has a simple structure and improves the platform so that no material is left on the platform and no manual cleaning is required.
[0005] The first objective of this utility model is to provide a cold recycled asphalt mixture storage device, comprising a frame, two hoppers rotatably disposed on both sides of the frame, and a conveyor belt disposed in the middle of the frame, wherein the unloading side of the hoppers is referred to as the unloading end; and further comprising:
[0006] Conveyor belt two is positioned along the extension direction of conveyor belt one; a portion of conveyor belt two overlaps with conveyor belt one.
[0007] The second conveyor belt is located at the discharge end of the hopper.
[0008] As a preferred embodiment of this utility model, it also includes:
[0009] A scraper is installed at the discharge end of conveyor belt two; the scraper is used to separate the material from conveyor belt two.
[0010] As a preferred embodiment of this utility model, the hopper includes:
[0011] The main body is provided with an inclined surface near one side of the discharging end; the inclined surface is inclined to the conveying belt II away from the discharging end;
[0012] The turnover plate is rotatably installed on the inclined surface;
[0013] The driving member is used for driving the turnover plate to rotate.
[0014] As a preferred scheme of the utility model, the hopper further comprises:
[0015] The flexible member is arranged above the inclined surface along the length direction of the inclined surface; the flexible member is used for shielding the gap between the main body and the turnover plate.
[0016] As a preferred scheme of the utility model, the hopper further comprises:
[0017] The shielding member is arranged on one side of the turnover plate close to the conveying belt II; the shielding member is partially overlapped with the conveying belt II.
[0018] As a preferred scheme of the utility model, the hopper further comprises:
[0019] The supporting member is arranged on the main body or the frame; when the turnover plate is in the parking position, the supporting member is in contact with the turnover plate.
[0020] As a preferred scheme of the utility model, the top surface of the scraper is at least partially inclined along the conveying direction of the conveying belt II.
[0021] The second object of the utility model is to provide a paver comprising the cold recycled asphalt mixture storage device.
[0022] Compared with the prior art, the utility model has the beneficial effects that: when the dumper pours the cold recycled asphalt mixture into the hopper, since the conveying belt II is located at the discharging end, the part of the material falling from the dumper will directly fall on the conveying belt II, and when the hopper is turned over, the part of the material on the hopper will also fall on the conveying belt II; when the material on the conveying belt II needs to be cleaned, the conveying belt II starts to work, and the material is transmitted along the path of the conveying belt II, and finally transmitted to the conveying belt I overlapped with the conveying belt II, and then taken away by the conveying belt I and continuously transported to the position to be paved; the device can effectively reduce or even eliminate the residual problem of the material on the platform in the prior art, not only improves the working efficiency of the paver, but also enhances the safety of the construction site and reduces the demand for manual cleaning and the related cost. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is a structural schematic view of the prior art
[0024] Figure 2 is a structural schematic view of the utility model;
[0025] Figure 3 is Figure 2 structure diagram of right side view;
[0026] Figure 4 is the cross-sectional view of the frame, driving member, conveying belt one, conveying belt two and scraper;
[0027] Figure 5 is the cross-sectional view of the conveying belt two and scraper;
[0028] Figure 6 is the bottom view of the main body, turnover plate, driving member and support member;
[0029] Figure 7 is the bottom view of the main body, turnover plate, driving member and support member after the turnover plate is turned over by a certain angle;
[0030] Markings in the drawings: Figure 1 : 7, platform;
[0031] Figures 2-7 : 1, frame; 2, hopper; 21, main body; 22, inclined surface; 23, turnover plate; 24, driving member; 241, motor; 242, driving rod; 243, pushing shaft; 244, long strip plate; 25, flexible member; 26, shielding member; 27, support member; 3, conveying belt one; 4, discharging end; 5, conveying belt two; 6, scraper. DETAILED DESCRIPTION
[0032] In order to make the above-mentioned purpose, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0033] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can be practiced in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the spirit of the present application, therefore the present application is not limited to the specific embodiments disclosed below.
[0034] Secondly, the "embodiment" referred to herein can include specific features, structures or characteristics contained in at least one implementation of the present application. In this specification, "in one embodiment" does not refer to the same embodiment, nor is it a separate or alternative embodiment that excludes other embodiments. EMBODIMENT
[0035] Reference Figures 2-3The embodiment provides a cold recycled asphalt mixture storage device, which comprises a vehicle frame 1, two hoppers 2 rotatably arranged on both sides of the vehicle frame 1 and a conveying belt one 3 arranged in the middle of the vehicle frame 1, a discharge end 4 is arranged at the discharge side of the hopper 2, wherein the two hoppers 2 are driven by external power devices and can be turned over to the middle, so that the materials in the hoppers 2 flow to the conveying belt one 3, and then the materials are conveyed to a paving position by the conveying belt one 3; and the cold recycled asphalt mixture storage device further comprises:
[0036] A conveying belt two 5 is arranged in the extension direction of the conveying belt one 3, the purpose of the conveying belt two 5 is to clean the materials falling thereon, since the materials are not many, and the materials should be completely separated from the conveying belt two 5 when the conveying belt two 5 rotates once, therefore, the conveying belt two 5 should be selected to be smooth as a whole, and does not need to be provided with cross arms like the conveying belt one 3; as shown in the figure, Figure 4 The conveying belt two 5 partially overlaps the conveying belt one 3, and the purpose of the overlapping is that the materials conveyed by the conveying belt two 5 can all fall on the conveying belt one 3, and are prevented from falling on other positions;
[0037] The conveying belt two 5 is arranged at the discharge end 4 of the hopper 2, and the conveying belt two 5 is used to replace the platform in the prior art; in order to reduce the problem that the materials on the platform are manually removed, an inclined platform can also be arranged, but the effect is not as good as that of the device;
[0038] The specific operation process of the device is as follows: when the discharge vehicle dumps the cold recycled asphalt mixture into the hopper 2, since the conveying belt two 5 is located at the discharge end 4, part of the materials falling from the discharge vehicle directly falls on the conveying belt two 5, and meanwhile, when the hopper 2 is turned over, part of the materials on the hopper 2 also falls on the conveying belt two 5; when the materials thereon need to be cleaned, the conveying belt two 5 starts to operate, and the materials are conveyed along the path of the conveying belt two 5, and finally are conveyed to the conveying belt one 3 overlapping the conveying belt two 5, and then are taken away by the conveying belt one 3 and are continuously conveyed to the position needing paving, the device can effectively reduce or even eliminate the problem of the residual materials on the platform in the prior art, not only improves the working efficiency of the paver, but also enhances the safety of the construction site and reduces the demand for manual cleaning and the related cost.
[0039] Since there can be many broken slag or materials with strong adhesion in the mixture, part of the materials can not be effectively separated from the conveying belt two 5, so that the materials are left on the conveying belt two 5 and fall off during the return, causing material waste and additional cleaning work, as an optional scheme of the utility model, the device further comprises:
[0040] A scraper 6 is arranged at the discharging end of the conveying belt two 5; the scraper 6 is used to separate the materials from the conveying belt two 5, as shown in the figure, Figures 2-5 In order to completely separate the materials from the conveying belt two 5, the side of the scraper 6 close to the conveying belt two 5 is arranged to be pointed, and the scraper 6 is close to the conveying belt two 5.
[0041] In the embodiment of the application, the scraper 6 is arranged at the discharge end of the second conveying belt 5, which mainly ensures that the material can be completely separated from the second conveying belt 5 and smoothly transferred to the first conveying belt 3 when the material is conveyed to the end. The scraper 6 can effectively scrape the material attached to the conveying belt through physical contact.
[0042] In actual use, considering that there can be more material near the one end of the main body 21 close to the discharge end 4, when the main body 21 is overturned, part of the material can be moved to the second conveying belt 5, increasing the load of the second conveying belt 5, and also possibly causing part of the material to fall off the second conveying belt 5 to the ground, which undoubtedly brings new burdens. As a preferred scheme of the application, referring to Figure 2 、 Figure 3 、 Figure 6 and Figure 7 , the hopper 2 comprises:
[0043] the main body 21, which is provided with an inclined surface 22 near one side of the discharge end 4; the inclined surface 22 is inclined away from the discharge end 4 to the first conveying belt 3, and this end overlaps the first conveying belt 3 in the conveying direction of the first conveying belt 3;
[0044] the turnover plate 23, which is rotatably installed on the inclined surface 22, and more specifically, the two can be rotatably connected by using a hinge or the like;
[0045] the driving member 24, which is used to drive the turnover plate 23 to rotate;
[0046] In the embodiment of the application, when the discharge vehicle pours cold recycled asphalt mixture into the hopper 2, in order to prevent the turnover plate 23 from being crushed, the turnover plate 23 is leveled with the main body 21, and part of the material will fall on the turnover plate 23; when the hopper 2 is overturned to make the material flow to the first conveying belt 3, if no intervention is made, the material on the turnover plate 23 will flow to the second conveying belt 5 to increase the load and also possibly cause the material to flow to the ground. At this time, the driving member 24 is operated to make the turnover plate 23 overturn, at this time, the turnover plate 23 forms a funnel shape with the main body 21, so that the material on the turnover plate 23 flows to the first conveying belt 3, reducing the load of the second conveying belt 5 and not falling to other positions;
[0047] The driving member 24 can adopt various forms, for example, an electric telescopic rod, an oil cylinder or a gas cylinder drive, but the above-mentioned ways will all cause the height to increase, which undoubtedly increases the distance between the vehicle frame 1 and the main body 21. The driving member 24 of the device adopts the following structure: as Figure 4 、 Figure 6 and Figure 7As shown, the driving member 24 comprises a motor 241 fixed to the bottom of the main body 21, one end of a driving rod 242 is fixed to the output shaft of the motor 241, the other end of the driving rod 242 is fixed with a pushing shaft 243, a long strip plate 244 is fixed to the bottom of the turnover plate 23, the long strip plate 244 is provided with a long strip hole, and the pushing shaft 243 penetrates through the long strip hole; when it is required to rotate the turnover plate 23, the motor 241 is started to rotate the driving rod 242 and the pushing shaft 243, since the pushing shaft 243 penetrates through the long strip hole, the turnover plate 23 can be rotated by the pushing shaft 243 during the rotation of the driving rod 242, and during the rotation, the relative position between the pushing shaft 243 and the long strip hole changes. Figure 7 , the relative position between the pushing shaft 243 and the long strip hole changes.
[0048] As a preferred scheme of the utility model, referring to Figures 2-3 , the hopper 2 further comprises:
[0049] A flexible member 25 is arranged above the inclined surface 22 along the length direction of the inclined surface 22; the flexible member 25 is used for shielding the gap between the main body 21 and the turnover plate 23;
[0050] In the embodiment of the application, the flexible member 25 can be made of rubber strips, silica gel sealing strips, cloth-based strips or other materials, and according to the selected material, the two ends of the flexible member 25 are fixed on the top surface of the main body 21 and the turnover plate 23 respectively; the main function of the flexible member 25 is to cover the gap between the main body 21 and the turnover plate 23 of the hopper 2, so as to prevent materials from leaking out of the gap during the unloading process, and the turnover of the turnover plate 23 is not affected.
[0051] As a preferred scheme of the utility model, referring to Figures 2-3 , the hopper 2 further comprises:
[0052] A shielding member 26 is arranged on one side of the turnover plate 23 close to the second conveying belt 5; the shielding member 26 partially overlaps the second conveying belt 5;
[0053] In the embodiment of the application, the shielding member 26 is made of rigid material, and the purpose of the shielding member 26 is to shield the gap between the turnover plate 23 and the second conveying belt 5, so as to prevent materials from falling down from the gap; since the shielding member 26 is made of rigid material, even if the turnover plate 23 is turned over, the shielding member 26 will not be deformed, and the materials will not fall along the gap.
[0054] As a preferred scheme of the utility model, referring to Figure 6 , the hopper 2 further comprises:
[0055] A supporting member 27 is arranged on the main body 21 or the frame 1; when the turnover plate 23 is in a parking position, the supporting member 27 is in contact with the turnover plate 23, and the parking position is a state in which the turnover plate 23 is flush with the main body 21;
[0056] In the embodiment of the present application, when the turnover plate 23 is in the parking position, the support 27 is in contact with the turnover plate 23, so that even if the material falls on the turnover plate 23, the driving member 24 and the hinge will not be subjected to a large load under the action of the support 27, thereby improving the stability of the device.
[0057] In the embodiment, the support 27 is a connecting block fixedly connected with the main body 21, and in order to improve the practicability, an adjusting bolt (not shown) can be further added to the support 27; when the turnover plate 23 is in the parking position, the adjusting bolt is in contact with the turnover plate 23, so that the support 27 can better adapt to the size of the turnover plate 23.
[0058] As a preferred scheme of the present application, the top surface of the scraper 6 is at least partially inclined along the conveying direction of the second conveying belt 5, and the closer to the first conveying belt 3, the lower the height of the top surface of the scraper 6 is; as shown in FIG. 2, the top surface of the scraper 6 is first horizontal and then inclined, which is set to facilitate the sliding of the material and prevent the material from remaining; as shown in FIG. 3, the top surface of the scraper 6 is first horizontal, then inclined and finally horizontal, and the last horizontal surface is set to reduce the initial speed of the material when it separates from the scraper 6 and reduce the impact on the first conveying belt 3. Figure 4 Figure 5
[0059] The paving machine of the present application comprises the cold recycled asphalt mixture storage device, and the paving machine using the cold recycled asphalt mixture storage device does not need to clean the material on the platform in the prior art, thereby reducing the labor intensity and improving the safety factor.
[0060] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application but not limit the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents without departing from the spirit and scope of the present application, and all of them should be covered in the scope of the claims of the present application.
Claims
1. A cold recycling asphalt mixture storage device, comprising a vehicle frame (1), two hoppers (2) rotatably arranged on both sides of the vehicle frame (1) and a conveying belt I (3) arranged in the middle of the vehicle frame (1), wherein the discharge side of the hopper (2) is marked as a discharge end (4); characterized in that, Further comprising: a second conveying belt (5) arranged in the extension direction of the first conveying belt (3); the second conveying belt (5) partially overlaps the first conveying belt (3); the second conveying belt (5) is arranged on the discharge end (4) of the hopper (2).
2. The cold-recycled asphalt mixture storage device of claim 1, wherein, Further comprising: a scraper (6) arranged at the discharge end of the second conveying belt (5); the scraper (6) is used to separate the material from the second conveying belt (5).
3. The cold-recycled asphalt mixture storage apparatus of claim 1, wherein The hopper (2) comprises: a main body (21) provided with an inclined surface (22) on the side close to the discharge end (4); the inclined surface (22) is inclined away from the discharge end (4) to the first conveying belt (3); a turnover plate (23) rotatably installed on the inclined surface (22); a driving member (24) for driving the turnover plate (23) to rotate.
4. The cold-recycled asphalt mixture storage apparatus of claim 3, wherein The hopper (2) further comprises: a flexible member (25) arranged above the inclined surface (22) along the length direction of the inclined surface (22); the flexible member (25) is used to shield the gap between the main body (21) and the turnover plate (23).
5. The cold-recycled asphalt mixture storage apparatus of claim 3, wherein The hopper (2) further comprises: a shielding member (26) arranged on the side of the turnover plate (23) close to the second conveying belt (5); the shielding member (26) partially overlaps the second conveying belt (5).
6. The cold-recycled asphalt mixture storage apparatus of claim 3, wherein The hopper (2) further comprises: a supporting member (27) arranged on the main body (21) or the frame (1); when the turnover plate (23) is in the parking position, the supporting member (27) is in contact with the turnover plate (23).
7. The cold-recycled asphalt mixture storage apparatus of claim 2, wherein The top surface of the scraper (6) is at least partially inclined along the conveying direction of the second conveying belt (5).
8. A paving machine characterized by, The cold recycled asphalt mixture storage device comprises the turnover plate (23) and the scraper (6).