Automatic gear reducer
By designing a removable outer cover and protective components in the gear reducer, the problem of impurities accumulating in the fan affecting heat dissipation and posing safety hazards has been solved, achieving safety and reliability in the cleaning process.
Patent Information
- Application Number
- CN202423207349.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Traditional gear reducers accumulate impurities on the fan end after prolonged operation, affecting heat dissipation performance, and there are safety hazards after disassembling the fan.
An automated gear reducer was designed, featuring a removable outer cover and protective components. The outer cover is detachably connected to the mounting ring, and the intermediate component and movable rod are rotatably connected, preventing impurities from adhering and providing protection during cleaning.
This achieves the goal of maintaining overall protective performance while cleaning impurities from the fan, avoiding safety hazards, and ensuring that the reducer can still operate normally during the cleaning process.
Smart Images

Figure CN223690280U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of speed reducer, and specifically relates to an automatic gear speed reducer. BACKGROUND
[0002] The gear speed reducer is an external meshing involute helical cylindrical gear speed reducer produced according to the national professional standard ZBJ19004, and the gear speed reducer is a rotary mechanism of a tower-introduced type crane machine widely used in East China, and is widely applied in the fields of metallurgy, mining, hoisting, transportation, cement, building, chemical industry, textile, printing and dyeing, pharmacy and the like.
[0003] Since the speed reducer works for a long time, impurities are accumulated on one end of the installed fan, which affects the heat dissipation performance, and long-term non-cleaning can cause the performance of the speed reducer to decrease, therefore, compared with the traditional speed reducer, some speed reducers are provided with a tail structure which can be disassembled, so as to facilitate disassembly and cleaning, but after disassembly, the whole fan is exposed outside, which has certain danger. CONTENT OF THE UTILITY MODEL
[0004] 1. TECHNICAL PROBLEM TO BE SOLVED BY THE UTILITY MODEL
[0005] The utility model aims at solving the problems raised in the above background.
[0006] 2. TECHNICAL SCHEME
[0007] In order to achieve the above purpose, the utility model provides the technical scheme that:
[0008] The utility model relates to an automatic gear speed reducer, which comprises a speed reducer body, the speed reducer body comprises an output end, a body and a tail end, the tail end is provided with a mounting ring, a fan is arranged in the mounting ring, a power shaft in the body is connected to the output end at one end and extends into the tail end to connect the fan at the other end, a protection assembly is arranged at the ring opening of the mounting ring, an outer cover is sleeved on the mounting ring, a ventilation opening is arranged on the outer cover, and the outer cover and the mounting ring are detachably connected.
[0009] Preferably, the protection assembly comprises an intermediate piece and movable rods, a plurality of threaded columns are arranged on the mounting ring, the two ends of the intermediate piece are fixedly connected with the mounting ring, one end of the movable rod is rotatably connected with the mounting ring through a rotating shaft, and the other end of the movable rod is provided with a through hole and locked on the threaded column through a screw.
[0010] Preferably, the intermediate piece comprises an intermediate ring and a pull rod symmetrically connected with the intermediate ring, the intermediate piece is integrally formed, the intermediate piece is fixedly connected with the mounting ring through the pull rod, and the plurality of movable rods are distributed around the intermediate ring.
[0011] Preferably, a plurality of threaded holes are arranged on the intermediate ring, the threaded holes correspond to the movable rods one by one, and the through hole of the movable rod rotates around the rotating shaft along a track passing through the corresponding threaded hole.
[0012] Preferably, the intermediate ring is provided with a socket, the outer cover is provided with a plug shaft, the outer cover is sleeved on the mounting ring and the plug shaft is inserted into the socket, and the outer cover is screw-connected with the mounting ring.
[0013] 3. Beneficial effects
[0014] Compared with the prior art, the technical scheme has the following beneficial effects:
[0015] (1) The automatic gear reducer has the tail end of the reducer provided with the outer cover, the outer cover can be disassembled to clean the impurities attached to the outer cover, the whole fan is exposed after the outer cover is disassembled, and the whole fan has a certain danger, therefore, the protective assembly is arranged, the intermediate part is integrated on the mounting ring to ensure the integrity of the whole, and the movable rod can be rotatably arranged on the intermediate ring or the threaded column, that is, before the outer cover is arranged, the movable rod is disassembled from the connection of the intermediate ring, the movable rod is rotated to connect the threaded column at one end, the movable rod is reduced to block the air flow, and the movable rod is also avoided from attaching the impurities.
[0016] (2) When the outer cover needs to be cleaned, the movable rod is connected with the intermediate ring after the outer cover is disassembled, the protective performance of the whole is ensured, and even if the outer cover is still cleaned, the reducer can also be started to work. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure schematic view of the automatic gear reducer of the utility model;
[0018] Figure 2 It is a structure schematic view of the automatic gear reducer of the utility model;
[0019] Figure 3 It is a structure schematic view of the protective assembly of the automatic gear reducer of the utility model;
[0020] Figure 4 It is a plug shaft position schematic view of the automatic gear reducer of the utility model.
[0021] Explanation of the reference numerals in the schematic view:
[0022] 100, reducer body; 110, output end; 120, body; 130, tail end; 131, mounting ring; 140, outer cover; 141, ventilation opening; 142, plug shaft; 150, protective assembly; 151, intermediate part; 152, movable rod; 153, intermediate ring; 154, pull rod; 155, threaded hole; 156, socket. DETAILED DESCRIPTION
[0023] In order to better understand the present application by those skilled in the art, the technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work should fall within the scope of protection of the present application.
[0024] It should be noted that the terms "first", "second", and the like in the description and claims of the present application and the above drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or a chronological sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not necessarily have to include only those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to the process, method, product or device.
[0025] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not intended to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0026] In addition, in addition to indicating the orientation or positional relationship, the above-mentioned partial terms can also be used to indicate other meanings, for example, the term "upper" can also be used to indicate a certain dependent relationship or connection relationship in some cases. For those skilled in the art, the specific meaning of these terms in the present application can be understood according to the specific circumstances.
[0027] In addition, the terms "mount", "set", "provided with", "connected", "connected", "sleeved" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or a monolithic structure; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or internal communication between two devices, elements or components. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0028] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other in the case of no conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0029] Embodiment 1
[0030] With reference to the accompanying drawings, Figures 1-4 , an automatic gear reducer of the embodiment comprises a reducer body 100, the reducer body 100 comprises an output end 110, a body 120 and a tail end 130, the tail end 130 is provided with a mounting ring 131, a fan is arranged in the mounting ring 131, a power shaft in the body 120 is connected to the output end 110 at one end and extends through the body 120 to connect the fan in the tail end 130 at the other end, a protection assembly 150 is arranged at the ring opening of the mounting ring 131, an outer cover 140 is sleeved on the mounting ring 131, a ventilation opening 141 is arranged on the outer cover 140, and the outer cover 140 is detachably connected with the mounting ring 131.
[0031] The protection assembly 150 of the embodiment comprises an intermediate piece 151 and a movable rod 152, a plurality of threaded columns are arranged on the mounting ring 131, the two ends of the intermediate piece 151 are fixedly connected with the mounting ring 131, one end of the movable rod 152 is rotatably connected with the mounting ring 131 through a rotating shaft, and the other end of the movable rod 152 is provided with a through hole and locked on the threaded column through a screw.
[0032] The intermediate piece 151 of the embodiment comprises an intermediate ring 153 and a pull rod 154 symmetrically connected with the intermediate ring 153, the intermediate piece 151 is integrally formed, the intermediate piece 151 is fixedly connected with the mounting ring 131 through the pull rod 154, and a plurality of movable rods 152 are distributed around the intermediate ring 153.
[0033] A plurality of threaded holes 155 are arranged on the intermediate ring 153 of the embodiment, the threaded holes 155 one-to-one correspond to the movable rods 152, and the through hole of the movable rod 152 rotates around the rotating shaft along a track passing through the corresponding threaded hole 155.
[0034] The intermediate ring 153 of the embodiment is provided with a socket 156, the outer cover 140 is provided with a plug shaft 142, the outer cover 140 is sleeved on the mounting ring 131 and the plug shaft 142 is inserted into the socket 156, and the outer cover 140 is screw-connected with the mounting ring 131.
[0035] Working principle: because the reducer works for a long time, the end of the fan installed on the reducer will accumulate and attach impurities, affecting its heat dissipation performance, and long-term failure to clean up will cause the performance of the reducer to decline, so compared with the traditional reducer, the tail end 130 of the reducer of the design is provided with an outer cover 140, which can be cleaned by removing the outer cover 140 to clean the impurities attached to the outer cover 140. Because the outer cover 140 is removed, the entire fan is exposed, which is dangerous, so a protection assembly 150 is provided, wherein the middle piece 151 is integrated on the mounting ring 131 to ensure the integrity of the whole, and the movable rod 152 can be rotatably installed on the middle ring 153 or the threaded column, that is, before the outer cover 140 is installed, the movable rod 152 is detached from the connection of the middle ring 153, and the movable rod 152 is rotated to connect the threaded column at one end, which reduces the obstruction of the movable rod 152 to air flow, and also avoids the attachment of impurities on the movable rod 152, which is inconvenient for subsequent cleaning. Although there are few attachments on the top, when the outer cover 140 needs to be cleaned, the movable rod 152 needs to be connected to the middle ring 153 after the outer cover 140 is removed, which ensures the overall protection performance, and even if the outer cover 140 is being cleaned, the reducer can still be started to work.
[0036] The above-described embodiments only express certain embodiments of the present application, and the description is more specific and detailed, but it should not be understood as limiting the scope of the present application; It should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which belong to the protection scope of the present application; Therefore, the protection scope of the present application patent should be subject to the appended claims.
Claims
1. An automated gear reducer characterized by: The application relates to a speed reducer, which comprises a speed reducer body (100), wherein the speed reducer body (100) comprises an output end (110), a machine body (120) and a tail end (130), the tail end (130) is provided with a mounting ring (131), a fan is arranged in the mounting ring (131), a power shaft in the machine body (120) is connected with the output end (110) at one end and extends through the machine body (120) to connect the fan in the tail end (130) at the other end, a protection assembly (150) is arranged at the ring opening of the mounting ring (131), an outer cover (140) is sleeved on the mounting ring (131), the outer cover (140) is provided with a ventilation opening (141), and the outer cover (140) is detachably connected with the mounting ring (131).
2. An automated gear reducer as set forth in claim 1, characterized by: The protection assembly (150) comprises an intermediate piece (151) and movable rods (152), a plurality of threaded columns are arranged on the mounting ring (131), the two ends of the intermediate piece (151) are fixedly connected with the mounting ring (131), one end of the movable rod (152) is rotatably connected with the mounting ring (131) through a rotating shaft, and the other end of the movable rod (152) is provided with a through hole and locked on the threaded column through a screw.
3. An automated gear reducer as set forth in claim 2, characterized in that: The intermediate piece (151) comprises an intermediate ring (153) and a pull rod (154) symmetrically connected with the intermediate ring (153), the intermediate piece (151) is integrally formed, the intermediate piece (151) is fixedly connected with the mounting ring (131) through the pull rod (154), and a plurality of movable rods (152) are distributed around the intermediate ring (153). A plurality of threaded holes are arranged on the intermediate ring (153), the threaded holes are one-to-one corresponding to the movable rods (152), and the through hole of the movable rod (152) rotates along a track passing through the corresponding threaded hole around the rotating shaft.
4. An automated gear reducer as set forth in claim 3, characterized in that: The intermediate ring (153) is provided with a socket, the outer cover (140) is provided with a plug shaft (142), the outer cover (140) is sleeved on the mounting ring (131) and the plug shaft (142) is inserted into the socket, and the outer cover (140) is screw-connected with the mounting ring (131).
5. An automated gear reducer as set forth in claim 3, characterized by: