PE pipe with high strength and high pressure resistance
By designing composite material structures and components on the outer wall of PE pipes to form a stable triangular structure, combined with buffer and reinforcement layers, the creep and rupture problems of PE pipes under high pressure and impact are solved, improving pressure and impact resistance and ensuring the stability and durability of the pipes in complex environments.
Patent Information
- Application Number
- CN202520528958.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-03-25
AI Technical Summary
Existing PE pipes are prone to creep deformation or pipe bursting under high pressure conditions. Traditional reinforced structures are difficult to achieve stress gradient distribution and have insufficient impact resistance. Stress concentration is easily generated at the root of the reinforcing ribs, and rigid protective structures are prone to peeling failure under foundation settlement or temperature alternation conditions.
The pipe body is made of composite materials, and the outer wall is designed with components such as fixing rods, fixing rings, support blocks and buffer blocks to form a stable triangular structure. A reinforcing layer and reinforcements are set on the outside of the buffer blocks. The soft material is used to buffer external forces, the triangular structure enhances the impact resistance, and the reinforcements inside the reinforcing layer absorb the impact force. High temperature resistant polyethylene and carbon black materials are used to improve the UV resistance.
It improves the compressive strength and impact resistance of PE pipes, reduces the risk of rupture caused by external forces, enhances stability and durability in complex environments, and extends service life.
Smart Images

Figure CN223690674U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PE pipe technical field especially, it is PE pipe with high strength high pressure -resisting ability with high strength high pressure -resisting ability. BACKGROUND
[0002] In the fields of municipal engineering, petrochemical industry, agricultural irrigation, polyethylene (PE) pipeline is widely used in liquid delivery, gas transmission and cable protection due to its corrosion resistance, lightweight and easy welding characteristics. With the growth of deep sea oil and gas development, underground comprehensive pipe gallery construction and infrastructure demand in extreme climate areas, traditional PE pipeline faces severe challenges in bearing high pressure load, resisting geological deformation and responding to sudden impact, which puts higher technical requirements on the mechanical strength, structural stability and environmental stress resistance of the pipe material.
[0003] The existing PE pipeline adopts single material injection molding process, and the material system has a performance contradiction between tensile strength and ductility, which leads to pipeline creep deformation and even pipe burst accident under high pressure working condition. The traditional reinforcing structure adopts equal wall thickness design with annular reinforcing rib, and this homogeneous reinforcing method is difficult to realize stress gradient distribution, and stress concentration phenomenon is easy to occur at the root of the reinforcing rib when encountering non-uniform load. The common impact resistance scheme on the market generally adopts hard sheath covering method, and this rigid protection structure can resist instantaneous impact, but it will increase the overall stiffness of the pipeline system, and is easy to cause peeling failure between the protection layer and the pipe body under the condition of foundation settlement or temperature alternation, and lacks effective energy dissipation mechanism. SUMMARY
[0004] The utility model discloses a PE pipe with high strength high pressure -resisting ability to solve the shortcoming in prior art.
[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a PE pipe with high strength high pressure -resisting ability, comprising: pipeline body, the pipeline body outer wall is fixedly connected with the fixed link, the pipeline body outer wall one side is fixedly connected with the fixed ring, the fixed ring outer wall one side is equipped with the first connecting groove, the pipeline body outer wall one side is fixedly connected with the support block, the pipeline body outer wall one side is connected with the buffer block, the buffer block lower extreme outer wall is equipped with the second connecting groove.
[0006] As a preferred implementation, the buffer block upper end outer wall is equipped with the third connecting groove, the buffer block outer wall one side is connected with the reinforcing layer, the reinforcing layer inner wall one side is fixedly connected with the reinforcing part, and the reinforcing layer outer wall one side is fixedly connected with the outer layer.
[0007] As a preferred implementation, the reinforcing layer inner wall one side annular array has eight reinforcing parts, and eight reinforcing parts one side is connected with the third connecting groove corresponding to the buffer block outer wall opening.
[0008] As a preferred implementation, the outer wall of the pipe body annular array has eight fixed rods, and the outer wall of the eight fixed rods is fixedly connected with four fixed rings.
[0009] As a preferred implementation, the outer wall of the pipe body annular array has eight fixed rods, and the outer wall of the eight fixed rods is fixedly connected with four fixed rings.
[0010] As a preferred implementation, the outer wall of the pipe body annular array has eight fixed rods, and the outer wall of the eight fixed rods is fixedly connected with four fixed rings.
[0011] As a preferred implementation, the outer layer is internally formed in a triangular shape, and a plurality of triangular shapes are uniformly distributed on the outer layer.
[0012] Compared with the prior art, the utility model has the advantages and positive effects that:
[0013] 1、The utility model discloses a pipe body, which is provided with a plurality of fixed rods, fixed rings and support blocks on the outer wall.
[0014] 2、The utility model discloses a pipe body, which is provided with a plurality of fixed rods, fixed rings and support blocks on the outer wall.
[0015] 3、The utility model discloses a pipe body, which is provided with a plurality of fixed rods, fixed rings and support blocks on the outer wall. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The utility model provides a kind of appearance structure diagram of PE pipe with high strength high compression resistance of being provided.
[0017] Figure 2The utility model provides a kind of cross section disassembly structure schematic diagram of PE pipe with high strength high compression resistance.
[0018] Figure 3 The utility model provides a kind of disassembly structure schematic diagram of PE pipe with high strength high compression resistance.
[0019] Figure 4 The utility model provides a kind of cross section disassembly structure schematic diagram of PE pipe with high strength high compression resistance.
[0020] Figure 5 The utility model provides a kind of outer layer structure schematic diagram of PE pipe with high strength high compression resistance.
[0021] Legend:
[0022] 1, pipeline body;2, fixed rod;3, fixed ring;4, first connecting groove;5, support block;6, buffer block;7, second connecting groove;8, third connecting groove;9, reinforcing layer;10, reinforcing member;11, outer layer. Specific implementation
[0023] In order to more clearly explain the overall concept of the utility model, the following will be described in detail in the form of example in conjunction with the drawings.
[0024] It should be noted that in the following description, many specific details are set forth in order to provide a thorough understanding of the utility model, but the utility model can also be implemented in other ways different from the description herein, therefore, the protection scope of the utility model is not limited by the specific embodiments disclosed below.
[0025] In addition, in the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model.
[0026] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies at the connection point are not connected through a transitional structure, but are simply connected to form a whole through a connecting structure. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0027] In this utility model, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "an embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0028] Example 1
[0029] like Figures 1-3 As shown, this utility model provides a technical solution: a PE pipe with high strength and high pressure resistance, comprising: a pipe body 1, a fixing rod 2 fixedly connected to the outer wall of the pipe body 1, a fixing ring 3 fixedly connected to one side of the outer wall of the pipe body 1, eight fixing rods 2 arranged in a ring on the outer wall of the pipe body 1, four fixing rings 3 fixedly connected to the outer walls of each of the eight fixing rods 2, a first connecting groove 4 opened on one side of the outer wall of the fixing ring 3, a support block 5 fixedly connected to one side of the outer wall of the pipe body 1, multiple support blocks 5 fixedly connected to the outer walls on both sides of the four fixing rings 3, and the end of the support block 5 away from the fixing ring 3 fixedly connected to the upper outer wall of the pipe body 1, a buffer block 6 connected to one side of the outer wall of the pipe body 1, a second connecting groove 7 opened on the lower outer wall of the buffer block 6, multiple buffer blocks 6 arranged in a ring on the outer wall of the pipe body 1, and the second connecting groove 7 opened at the lower end of the buffer block 6 correspondingly connected to the eight fixing rods 2 provided on the outer wall of the pipe body 1.
[0030] In this embodiment, by designing a pipeline body 1, the pipeline body 1 can adopt a composite material, such as a composite structure of PE and glass fiber, aluminum, carbon fiber, which can further improve the compressive strength, high temperature resistance, shock resistance and the like of the pipeline. Therefore, the pipeline body 1 adopts a composite material, which not only improves the physical properties of the PE pipe, but also makes it perform better in specific environmental conditions (such as high temperature and high pressure), and the pipeline body 1 can be made by extrusion molding process, so that different materials are used at different levels to manufacture a PE pipe with higher strength and higher pressure resistance. And there are eight fixing rods 2 arranged in a ring array on the outer wall of the pipeline body 1, four fixing rings 3 are fixedly connected to the outer wall of the eight fixing rods 2, and a plurality of buffer blocks 6 are arranged in a ring array on the outer wall of the pipeline body 1 between the four fixing rings 3. A second connecting groove 7 is formed in the lower end of the buffer block 6, the second connecting groove 7 is connected with the fixing rod 2 in correspondence, and a plurality of supporting blocks 5 are arranged in a ring array on the outer wall of the fixing ring 3 on both sides, the other end of the supporting block 5 is fixedly connected with the outer wall of the pipeline body 1, and the supporting block 5 has an inclination and is connected with the fixing ring 3 to form a triangle, and the triangle has stability, which ensures that the fixing ring 3 will not be offset when subjected to extrusion, thereby causing damage to the internal support structure. A plurality of buffer blocks 6 are provided to completely wrap the pipeline body 1, and are made of soft material, which has a buffering effect, avoiding the pipeline body 1 from being directly affected by impact vibration, thereby causing the pipeline body 1 to be broken. Therefore, the fixing rod 2, the fixing ring 3 and the buffer block 6 can further play a role of high strength and high pressure resistance for the pipeline body 1.
[0031] Embodiment 2
[0032] As shown in Figures 1-2 and Figures 4-5 , a third connecting groove 8 is formed in the outer wall of the upper end of the buffer block 6, an enhanced layer 9 is connected to the outer wall of the buffer block 6, a reinforcing member 10 is fixedly connected to the inner wall of the enhanced layer 9, eight reinforcing members 10 are arranged in a ring array on the inner wall of the enhanced layer 9, and the third connecting groove 8 is connected with the outer wall of the buffer block 6 on one side of the eight reinforcing members 10. An outer layer 11 is fixedly connected to the outer wall of the enhanced layer 9, the inner part of the outer layer 11 forms a triangular pattern, and a plurality of uniform distribution are arranged on the outer layer 11.
[0033] In this embodiment, the third connecting groove 8 is arranged on the outer wall of the buffer block 6, and the reinforcing layer 9 is fixedly connected to one side of the outer wall of the buffer block 6. Eight reinforcing members 10 are arranged in an annular array on the inner wall of the reinforcing layer 9. The eight reinforcing members 10 are connected to the third connecting groove 8 arranged on the outer wall of the buffer block 6. The reinforcing member 10 adopts a triangular structure, and the tip thereof faces one side of the pipeline body 1. Therefore, when the reinforcing layer 9 is subjected to external action, the force is transmitted inward. At this time, the contact surface between the reinforcing member 10 and the first connecting groove 4 is triangular, and the surfaces on both sides of the first connecting groove 4 will exert an external force, thereby being able to slow down the impact force of the external world. The outer wall of the reinforcing layer 9 is provided with an outer layer 11. The inner part of the outer layer 11 is triangular in structure and is arranged in multiple uniform actions on the outer layer 11. Therefore, the outer layer 11 further plays a buffering role of the force, and is made of high-temperature-resistant polyethylene. Carbon black is added to the outer wall of the outer layer 11 to enhance the anti-ultraviolet ability. The carbon black can effectively absorb ultraviolet rays, prevent the degradation of the pipeline surface due to ultraviolet irradiation, and make the pipeline have a certain wear-resistant effect.
[0034] Working principle:
[0035] As Figures 1-5As shown, the working principle of the device is based on the multi-layer composite material structure of the pipeline body 1, combined with the fixed assembly and the buffer device, aiming to provide high strength, high pressure resistance, high temperature resistance, shock resistance and other performances, adapting to complex use environment. First of all, the pipeline body 1 adopts a composite material structure, such as the combination of polyethylene (PE) and glass fiber, aluminum and carbon fiber, which significantly improves the physical performance of the pipeline. The combination of these materials enables the pipeline to maintain excellent performance in the face of complex environments such as high temperature, high pressure and vibration. The manufacturing process of the pipeline is extrusion molding, through which different materials can be used at different levels to improve the strength and pressure resistance of the pipeline. The outer wall of the pipeline body 1 is evenly arranged with eight fixed rods 2, which are connected with four fixed rings 3 to form a stable structure. Between each fixed ring 3, there are a plurality of buffer blocks 6, which are made of soft material and have a second connecting groove 7, which is connected with the fixed rod 2 through the groove. The role of the buffer block 6 is to reduce the direct pressure on the pipeline when it is impacted or vibrated, thereby effectively preventing the pipeline body 1 from being broken due to vibration or external force. In order to enhance the stability of the pipeline, a plurality of support blocks 5 are arranged on both sides of the fixed ring 3, the other end of which is fixedly connected with the outer wall of the pipeline body 1 and presents a certain inclination angle, forming a stable triangular structure with the fixed ring 3. The stability of this triangular structure can prevent the fixed ring 3 from being offset when subjected to external pressure, thereby ensuring that the support structure is not damaged and maintaining the overall stability of the pipeline. In addition, a third connecting groove 8 is provided on the outer wall of the buffer block 6, and an enhanced layer 9 is fixedly connected on one side of its outer wall. The enhanced layer 9 is internally provided with eight triangular reinforcing members 10, which are connected with the third connecting groove 8, with the pointed ends facing the pipeline body 1. The role of the enhanced layer 9 is to transfer the external impact force to the buffer block 6, thereby reducing the impact of external impact on the pipeline and further enhancing the durability of the pipeline. The outer wall of the enhanced layer 9 is provided with an outer layer 11, which is made of high-temperature-resistant polyethylene material and has added carbon black on its surface to enhance its ultraviolet resistance. Carbon black can effectively absorb ultraviolet rays, preventing the surface of the pipeline from degrading due to ultraviolet radiation, while also imparting wear resistance to the pipeline, further improving its service life. In summary, the working principle of the pipeline body 1 is achieved through the selection of composite materials, the coordinated action of the fixed ring 3, the support block 5, the buffer block 6 and the enhanced layer 9 and other components, ensuring the excellent performance of the pipeline in high strength, high pressure, high temperature and vibration environments. Through the design of multiple buffers and stable structures, the pipeline can effectively withstand external impact, avoid damage and prolong its service life.
[0036] Those skilled in the art will understand that the above discussion of any of the embodiments is merely exemplary in nature and is not intended to imply that the scope of the present application, including the claims, is limited to these examples; the above embodiments or technical features among different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the present application as described above, which are not provided in details for the sake of brevity.
[0037] The present application is intended to cover all such alternatives, modifications, and variations as fall within the broad scope of the appended claims. Accordingly, any and all such alternatives, modifications and variations are intended to be encompassed by the appended claims.
Claims
1. A PE pipe with high strength and high pressure resistance, comprising a pipe body (1), characterized in that: The outer wall of the pipeline body (1) is fixedly connected with a fixed rod (2), one side of the outer wall of the pipeline body (1) is fixedly connected with a fixed ring (3), the outer wall of the fixed ring (3) is provided with a first connecting groove (4), one side of the outer wall of the pipeline body (1) is fixedly connected with a supporting block (5), the outer wall of the pipeline body (1) is connected with a buffer block (6), and the outer wall of the lower end of the buffer block (6) is provided with a second connecting groove (7).
2. The PE pipe with high strength and high pressure resistance according to claim 1, characterized in that: The outer wall of the buffer block (6) is provided with a third connecting groove (8), the outer wall of the buffer block (6) is connected with a reinforcing layer (9), the inner wall of the reinforcing layer (9) is fixedly connected with a reinforcing part (10), and the outer wall of the reinforcing layer (9) is fixedly connected with an outer layer (11).
3. The PE pipe with high strength and high pressure resistance according to claim 2, characterized in that: The inner wall of the reinforcing layer (9) is annularly arranged with eight reinforcing parts (10), and one side of the eight reinforcing parts (10) is connected with the third connecting groove (8) formed in the outer wall of the buffer block (6).
4. The PE pipe with high strength and high pressure resistance according to claim 1, characterized in that: The outer wall of the pipeline body (1) is annularly arranged with eight fixed rods (2), and the outer wall of the eight fixed rods (2) is fixedly connected with four fixed rings (3).
5. The PE pipe with high strength and high pressure resistance according to claim 1, characterized in that: The outer wall of the four fixed rings (3) is fixedly connected with a plurality of supporting blocks (5) on both sides, and one end of the supporting block (5) away from the fixed ring (3) is fixedly connected with the outer wall of the pipeline body (1).
6. The PE pipe with high strength and high pressure resistance according to claim 1, characterized in that: A plurality of buffer blocks (6) are arranged on the outer wall of the pipeline body (1), and the second connecting groove (7) formed in the lower end of the buffer block (6) is connected with the eight fixed rods (2) arranged on the outer wall of the pipeline body (1).
7. The PE pipe with high strength and high pressure resistance according to claim 2, characterized in that: The inner part of the outer layer (11) is triangular in shape and is evenly distributed on the outer layer (11).