Net winding and cutting test bed
By designing a wire wrapping and cutting test bench, the fully automated operation of the wire wrapping mechanism of the round baler was realized, solving the problem that the wire wrapping mechanism could not operate independently, shortening the test cycle and reducing costs, and enabling wire wrapping tests anytime and anywhere.
Patent Information
- Application Number
- CN202520345378.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-02-28
AI Technical Summary
The existing round baler's netting mechanism cannot operate independently, cannot achieve fully automated continuous net feeding and cutting functions, and can only be tested during the crop operation season, which limits the test cycle and cost.
A web winding and cutting test bench was designed, including a web feeding rubber roller, a web clamping steel roller, a web cutting mechanism, a web pulling belt, an electromagnetic clutch, and a drive mechanism. It realizes the independent web feeding and cutting functions of the web winding mechanism, and achieves fully automated operation through the cooperation of a DC motor and an electromagnetic clutch.
It realizes the fully automated continuous feeding and cutting functions of the netting mechanism, breaks the experimental limitations of the crop operation season, shortens the experimental cycle, reduces the experimental cost, and enables the round baler netting test to be carried out anytime and anywhere.
Smart Images

Figure CN223692055U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a baling machine technical field especially relates to a net winding and cutting test bench. BACKGROUND
[0002] With the high -speed development of economy, the development trend of animal husbandry is good, and the demand for pasture is increasing, and natural pasture has far failed to meet the demand of animal husbandry development, and thus corn stalks, wheat stalks gradually become the forage of animal husbandry in some areas.
[0003] In the traditional round baler, the net winding mechanism is a key mechanism for enveloping the grass bale, and the net winding device is only assembled on the main frame of the round baler as a functional mechanism, that is, the power of the main machine, electric control hydraulic and other linkage mechanisms are used to assist the net winding mechanism to achieve the functions of net feeding, net cutting and resetting.
[0004] The existing net winding technology of the round baler is mainly assembled on the whole machine, and the mechanism cannot be used and tested independently.
[0005] 1. The main mechanism is assembled on the whole machine, and can only be operated through other mechanisms.
[0006] 2. The existing net winding mechanism cannot be operated independently and cannot realize its own function.
[0007] 3. It cannot operate independently, even if a transmission member is added, it cannot realize the functions of full-automatic continuous net feeding and cutting. INVENTION CONTENTS
[0008] The utility model solves the technical problem of the prior art and provides a net winding and cutting test bench.
[0009] The utility model discloses a technical scheme that solves the above technical problem is as follows: a kind of net winding cuts net test bench, it include: frame assembly, net rubber roller, a pair of net clamping steel roller, net cutting mechanism, net pulling belt, electromagnetic clutch, drive mechanism, spiral net spreading rod, net pulling driving roller, net pulling driven roller, tensioning roller, the net rubber roller, a pair of the net clamping steel roller, the spiral net spreading rod, the net pulling driving roller, the net pulling driven roller and the tensioning roller are all rotationally installed in the frame assembly, the net cutting mechanism and the drive mechanism are all installed on the frame assembly, the net rubber roller is located between a pair of the net clamping steel roller, the net cutting mechanism is connected with the net rubber roller transmission, the net pulling driving roller is connected with the tensioning roller by the net pulling belt, the net pulling driven roller is abutted with the net pulling belt, the drive mechanism is connected with the net pulling driving roller one end transmission, the electromagnetic clutch is installed in the other end of the net pulling driving roller, the net rubber roller is connected with the electromagnetic clutch transmission.
[0010] The beneficial effects of the technical scheme are as follows: the functional data test device for the net feeding and cutting of the round baler is designed, which breaks the limitation that the large amount of baling test can only be carried out during the crop operation season, shortens the test period of the round baler, improves the operation amount of the net winding mechanism test of the round baler, reduces the test cost of the net winding mechanism of the round baler, shortens the test period of the round baler product, and realizes that the net winding test of the round baler can be carried out anytime and anywhere.
[0011] Further, the net cutting mechanism includes a hook, a falling knife spring, a knife holder, and a net cutting knife. The knife holder is rotationally installed in the frame assembly. The hook and the falling knife spring are connected with the knife holder. The net cutting knife is installed on the knife holder.
[0012] The beneficial effects of the above further technical scheme are as follows: under the rotation and friction of the cutting knife gear shaft, the hook is separated from the cutting knife gear shaft, and under the action of the falling knife spring, the net cutting knife rapidly falls to cut the net in a tight state, thereby realizing the net cutting function.
[0013] Further, the frame assembly is provided with a net cutting knife sensor, a connecting rod, and an electric push rod. The net cutting knife sensor is arranged adjacent to the net cutting knife. The net cutting knife sensor and the electric push rod are both connected with a display. The knife holder is connected with a net cutting knife reset rod. The net cutting knife reset rod is provided with a long hole. The middle part of the connecting rod is rotationally connected with the frame assembly. The two ends of the connecting rod are respectively hingedly connected with the electric push rod and the long hole of the net cutting knife reset rod.
[0014] The beneficial effects of the further technical scheme are: the full automation of the net winding mechanism is realized independently; the full automation of the continuous net feeding and cutting is realized; the electric push rod pushes the net cutting knife reset rod to the original position; and the knife hook is hung on the cutting gear shaft
[0015] Further, the net feeding rubber roller is connected with a gear shift gear, the rack assembly is rotatably installed with a net winding gear and a cutting gear, the gear shift gear is engaged with the net winding gear, the net winding gear is engaged with the cutting gear, the cutting gear is sleeved on a cutting gear shaft for hanging the knife hook, and the cutting gear shaft is in transmission connection with the knife hook through a roller.
[0016] The beneficial effects of the further technical scheme are: the net winding gear, the cutting gear and the gear shift gear are synchronously operated; the knife hook originally hung on the cutting gear shaft and installed on the surface of the net feeding rubber roller shaft is separated from the cutting gear shaft under the rotation of the cutting gear shaft and the friction; and the net cutting knife rapidly falls under the action of the knife falling spring, so that the net in the tight state is cut.
[0017] Further, a pair of the net clamping steel rollers are connected with a tension spring for abutting against the net feeding rubber roller, and each of the net clamping steel rollers is in abutment with the net feeding rubber roller; and each of the net clamping steel rollers is connected with a separation lever for separating the net clamping steel roller from the net feeding rubber roller.
[0018] The beneficial effects of the further technical scheme are: the two net clamping steel rollers are installed on both sides of the net feeding rubber roller and tightly abut against the net feeding rubber roller under the action of the tension spring, so that the expanded net is pressed; the separation lever is pressed downward until the two net clamping steel rollers are separated from the net feeding rubber roller, the net is then passed from the gap between the first net clamping steel roller and the net feeding rubber roller to the second net clamping steel roller and the net feeding rubber roller, the two net clamping steel rollers and the net feeding rubber roller are then used to clamp the passed net, and finally the net pressing rod is pulled downward to tightly wind the net, so that the net is prevented from jumping during the test.
[0019] Further, the driving mechanism is installed with a transmission main sprocket, one end of the net pulling driving roller is installed with a driven sprocket, and the transmission main sprocket is in transmission connection with the driven sprocket through a roller chain.
[0020] The beneficial effects of the further technical scheme are that the driving main sprocket of the direct current motor is connected with the driven sprocket at the end of the pulling net driving roller through the roller chain. The outer shape of the electromagnetic clutch with a groove is connected with the upper end pulley through a belt, and the pulley is coaxially installed with the net feeding rubber roller. The transmission connection between the corresponding components is facilitated. The structure is compact, and the installation and maintenance are facilitated.
[0021] Further, the rack assembly is provided with a driving mechanism mounting seat, the driving mechanism is connected with a driving mechanism mounting plate, the driving mechanism mounting plate is slidingly installed on the driving mechanism mounting seat, the driving mechanism mounting plate and the driving mechanism mounting seat are both provided with a long hole, the long hole on the driving mechanism mounting plate is connected with the long hole on the driving mechanism mounting seat through a bolt, the driving mechanism mounting seat is provided with a first tensioning adjusting bolt, and the first tensioning adjusting bolt abuts against the driving mechanism mounting plate. Both ends of the tensioning roller are provided with an adjustable bearing seat, the rack assembly is provided with an adjustable bearing seat long hole, the adjustable bearing seats at both ends of the tensioning roller are slidingly installed in the adjustable bearing seat long hole, and the rack assembly is provided with a second tensioning adjusting bolt, and the second tensioning adjusting bolt abuts against the adjustable bearing seat.
[0022] The beneficial effects of the further technical scheme are that the tensioning of the roller chain is controlled through the two first tensioning adjusting bolts at the lower end side of the direct current motor, the length adjustment of the first tensioning adjusting bolt causes a small displacement change of the position of the direct current motor, so that the tensioning degree of the roller chain is adjusted. The tensioning roller can adjust the tensioning degree of the pulling net belt through the displacement of the adjustable bearing seats on the left and right sides, and the adjustment is controlled by the second tensioning adjusting bolt, so that the adjustable bearing seat drives the tensioning roller to slide back and forth in the adjustable bearing seat long hole of the left bracket.
[0023] Further, the rack assembly comprises a net winding left side frame weldment, a net winding right side frame weldment, a left bracket weldment, a right bracket weldment, a reinforcing cross beam, a front protective cover assembly, an upper protective cover assembly, a left protective cover assembly and a right protective cover assembly. The left bracket weldment and the right bracket weldment are vertically arranged, the two ends of the reinforcing cross beam are connected with the left bracket weldment and the right bracket weldment respectively, the net winding left side frame weldment is installed on the left bracket weldment, the net winding right side frame weldment is installed on the right bracket weldment, the upper protective cover assembly is installed on the top of the net winding left side frame weldment and the net winding right side frame weldment, the front protective cover assembly is connected with the upper protective cover assembly, the left protective cover assembly is installed on the left bracket weldment, and the right protective cover assembly is installed on the right bracket weldment.
[0024] The beneficial effects of the further technical scheme are that the structural design of the rack assembly facilitates stable support of each component, improves the stability and reliability of the net winding and cutting test bench, simplifies the structure and makes the structure compact, and facilitates installation and maintenance of the rack assembly.
[0025] Further, the driving mechanism is a direct current motor, the rotating speed range of the direct current motor is 0-3200 revolutions per minute, the driving mechanism and the electromagnetic clutch are connected with a display and a power supply, a net releasing frame is installed on the rack assembly, a net pressing rod for pressing a net roll is rotatably installed on the rack assembly, and a net pressing pneumatic spring is connected with the net pressing rod.
[0026] The beneficial effects of the further technical scheme are that the net winding mechanism is facilitated to realize independent net feeding and cutting in full automation, and the net feeding and cutting in full automation is facilitated to realize continuous operation. The net releasing frame is provided to facilitate placement of the net bundle in the net releasing frame.
[0027] Further, a net removing brush is installed on the rack assembly, and the net removing brush is arranged adjacent to the net pulling driven roller.
[0028] The beneficial effects of the further technical scheme are that the net removing brush is provided to prevent the net from being wound on the net pulling belt and the net pulling driven roller.
[0029] The advantages of the additional aspects of the present application will be partially given in the following description, some will become apparent from the following description, or will be understood by those skilled in the art through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 The structure schematic view of the net winding and cutting test bench provided by the present application is shown in FIG. 1.
[0031] Figure 2 The structure schematic view of the net winding and cutting test bench provided by the present application is shown in FIG. 2.
[0032] Figure 3 The structure schematic view of the net winding assembly provided by the present application is shown in FIG. 3.
[0033] Figure 4 The structure schematic view of the net winding assembly provided by the present application is shown in FIG. 4.
[0034] Figure 5 The structure schematic view of the net winding assembly provided by the present application is shown in FIG. 5.
[0035] Figure 6 The structure schematic view of the rack assembly provided by the present application is shown in FIG. 6.
[0036] Figure 7 The third schematic diagram of the structure of the wire wrapping and cutting test bench provided in this embodiment of the utility model.
[0037] Reference numerals: 21. Feeding rubber roller; 22. Clamping steel roller; 23. Knife holder; 24. Cutting knife; 25. Pulling belt; 26. Net laying frame; 27. Pressing rod; 28. Pressing pneumatic spring; 29. Electromagnetic clutch; 210. Electric push rod; 211. Drive mechanism; 212. Drop spring; 213. Transmission main sprocket; 214. Driven sprocket; 215. Roller chain; 216. Belt; 217. Pulley; 218. Knife hook; 219. Net winding gear; 220. Cutting gear; 221. Spiral net laying rod; 2 22. Welding of the left side frame of the wire mesh wrapping system; 223. Welding of the right side frame of the wire mesh wrapping system; 224. First tension adjusting bolt; 225. Second tension adjusting bolt; 226. Tension spring; 227. Separation lever; 228. Speed change gear; 229. Reset rod of the wire mesh cutter; 31. Active roller for pulling the wire mesh; 32. Passive roller for pulling the wire mesh; 33. Tensioning roller; 34. Wire mesh removal brush; 35. Welding of the left platform; 36. Welding of the right platform; 37. Reinforcing crossbeam; 41. Front protective cover assembly; 42. Upper protective cover assembly; 43. Left protective cover assembly; 44. Right protective cover assembly. Detailed Implementation
[0038] The principles and features of this utility model are described below with reference to the accompanying drawings. The embodiments described are only used to explain this utility model and are not intended to limit the scope of this utility model.
[0039] like Figures 1 to 7 As shown, this utility model embodiment provides a wire mesh winding and cutting test bench, including: a frame assembly, a wire feeding rubber roller 21, a pair of wire mesh clamping steel rollers 22, a wire mesh cutting mechanism, a wire mesh pulling belt 25, an electromagnetic clutch 29, a drive mechanism 211, a spiral wire mesh spreading rod 221, a wire mesh pulling active roller 31, a wire mesh pulling passive roller 32, and a tensioning roller 33. The wire feeding rubber roller 21, the pair of wire mesh clamping steel rollers 22, the spiral wire mesh spreading rod 221, the wire mesh pulling active roller 31, the wire mesh pulling passive roller 32, and the tensioning roller 33 are all rotatably mounted in the frame assembly. The wire mesh cutting mechanism and the... The drive mechanism 211 is mounted on the frame assembly. The feeding rubber roller 21 is located between a pair of clamping steel rollers 22. The cutting mechanism is driven by the feeding rubber roller 21. The pulling active roller 31 is connected to the tensioning roller 33 through the pulling belt 25. The pulling passive roller 32 abuts against the pulling belt 25. The drive mechanism 211 is driven by one end of the pulling active roller 31. The electromagnetic clutch 29 is mounted on the other end of the pulling active roller 31. The feeding rubber roller 21 is driven by the electromagnetic clutch 29.
[0040] The beneficial effect of the technical scheme of the utility model is: through the functional data test device for the net feeding and cutting of the round baler, the test period of the round baler is shortened, the limitation that a large number of baling tests can only be carried out during the crop operation season is completely broken, the operation amount of the net winding mechanism test of the round baler is improved, the test cost of the net winding mechanism of the round baler is reduced, the test period of the round baler product is shortened, and the net winding test of the round baler can be carried out anywhere and at any time.
[0041] The net winding and cutting test bench provided by the utility model embodiment realizes the full automatic operation of the net winding mechanism independent net feeding and cutting.
[0042] The net winding and cutting test bench provided by the utility model embodiment can be a net winding and cutting test bench mechanism, which is composed of a net winding assembly, a rack assembly, an electrical equipment assembly and a covering assembly, and mainly includes a net feeding rubber roller, a net clamping steel roller, a cutter holder, a net cutting knife, a net pulling belt, a net pulling driving roller, a net pulling driven roller, a tensioning roller, a brush (net removing brush), a net, a net pressing rod, a net pressing pneumatic spring, an electromagnetic clutch, an electric push rod, a direct current motor (driving mechanism), a display, a sensor (net cutting knife sensor), a knife falling spring, a transmission main sprocket, a driven sprocket, a chain (roller chain), a belt, a belt pulley, a knife hanging hook, a net winding gear, a speed change gear, a cutting knife gear, net winding left side frame welding, net winding right side frame welding, left rack welding, right rack welding, a reinforcing cross beam, a tensioning adjusting bolt I (first tensioning adjusting bolt), a tensioning adjusting bolt II (second tensioning adjusting bolt), a front protective cover assembly, an upper protective cover assembly, a left protective cover assembly and a right protective cover assembly.
[0043] As shown in Figures 1 to 7 The cutting knife gear is connected with the net winding gear, the cutting knife gear is connected with the speed change gear, the speed change gear is connected with the direct current motor, the direct current motor is connected with the display, the display is connected with the sensor, the sensor is connected with the knife falling spring, the knife falling spring is connected with the knife hanging hook, the knife hanging hook is connected with the cutter holder, the cutter holder is connected with the net cutting knife, the net cutting knife is connected with the net, the net is connected with the net pressing pneumatic spring, the net pressing pneumatic spring is connected with the net pressing rod, the net pressing rod is connected with the net, the net is connected with the tensioning adjusting bolt I, the tensioning adjusting bolt I is connected with the tensioning roller, the tensioning roller is connected with the net, the net is connected with the tensioning adjusting bolt II, the tensioning adjusting bolt II is connected with the net pulling driven roller, the net pulling driven roller is connected with the net pulling belt, the net pulling belt is connected with the net pulling driving roller, the net pulling driving roller is connected with the net, the net is connected with the belt, the belt is connected with the belt pulley, the belt pulley is connected with the chain, the chain is connected with the net clamping steel roller, the net clamping steel roller is connected with the net feeding rubber roller, the net feeding rubber roller is connected with the rack assembly, the rack assembly is connected with the net winding assembly, the net winding assembly is connected with the electrical equipment assembly, and the electrical equipment assembly is connected with the covering assembly.
[0044] The beneficial effect of the above further technical scheme is that under the rotation and friction of the cutting knife gear shaft, the knife hanging hook is separated from the cutting knife gear shaft, and under the action of the knife falling spring, the net cutting knife rapidly falls to cut the net in a taut state, thereby realizing the net cutting function.
[0045] As Figures 1 to 7 Further, the rack assembly is provided with a net cutting knife sensor, a connecting rod and an electric push rod 210, the net cutting knife sensor is arranged adjacent to the net cutting knife 24, the net cutting knife sensor and the electric push rod 210 are both connected with a display, the knife holder 23 is connected with a net cutting knife reset rod 229, the net cutting knife reset rod 229 is provided with a long hole, the middle part of the connecting rod is rotatably connected with the rack assembly, and the two ends of the connecting rod are respectively hingedly connected with the electric push rod 210 and the long hole of the net cutting knife reset rod 229.
[0046] The beneficial effects of the above further technical solutions are: it is convenient to realize the full automatic operation of the net winding mechanism independent of the net cutting mechanism. It is convenient to realize the full automatic operation of the net cutting mechanism. The electric push rod pushes the net cutting knife reset rod to push the net cutting knife to the original position, and the knife hook is hung on the cutter gear shaft
[0047] As Figures 1 to 7 Further, the net feeding rubber roller 21 is connected with a speed change gear 228, the rack assembly is rotatably provided with a net winding gear 219 and a cutter gear 220, the speed change gear 228 is engaged with the net winding gear 219, the net winding gear 219 is engaged with the cutter gear 220, the cutter gear 220 is sleeved on the cutter gear shaft for hanging the knife hook 218, and the cutter gear shaft is in transmission connection with the knife hook 218 through a roller.
[0048] The beneficial effects of the above further technical solutions are: the net winding gear, the cutter gear and the speed change gear are synchronously operated, the knife hook originally hung on the cutter gear shaft and installed on the surface of the net feeding rubber roller shaft is separated from the cutter gear shaft under the rotation of the cutter gear shaft and the friction, and under the action of the knife falling spring, the net cutting knife rapidly falls to cut the net in a tight state.
[0049] As Figures 1 to 7 Further, a pair of the net clamping steel rollers 22 are connected through a tension spring 226 for abutting a pair of the net clamping steel rollers 22 against the net feeding rubber roller 21, and a pair of the net clamping steel rollers 22 are both in abutment against the net feeding rubber roller 21; a pair of the net clamping steel rollers 22 are both connected with a separation lever 227 for separating a pair of the net clamping steel rollers 22 from the net feeding rubber roller 21.
[0050] The beneficial effects of the further technical scheme are that two net clamping steel rollers are respectively installed on both sides of the net feeding rubber roller, and are tightly pressed on the net feeding rubber roller under the action of the tension spring, so that the two net clamping steel rollers can press the unfolded net. The separating lever is pressed downward until the two net clamping steel rollers are separated from the net feeding rubber roller, and then the net is passed from the gap between the first net clamping steel roller and the net feeding rubber roller to the second net clamping steel roller and the net feeding rubber roller, and then the net is passed from the top of the second net clamping steel roller to the bottom of the net feeding rubber roller. At this time, the separating net clamping steel rollers are pulled upward, so that the two net clamping steel rollers and the net feeding rubber roller clamp the passed net, and finally the net pressing rod is pulled downward, so that the net is tightly rolled and pressed, preventing the net from jumping during the test.
[0051] As shown in Figures 1 to 7 Further, the driving mechanism 211 is installed with a transmission main sprocket 213, one end of the net pulling driving roller 31 is installed with a driven sprocket 214, and the transmission main sprocket 213 is in transmission connection with the driven sprocket 214 through a roller chain 215. The net feeding rubber roller 21 is connected with a belt pulley 217, and the belt pulley 217 is in transmission connection with the electromagnetic force clutch 29 through a belt 216.
[0052] The beneficial effects of the further technical scheme are that the transmission main sprocket of the DC motor is connected with the driven sprocket at the end of the net pulling driving roller through the roller chain. The outer shape of the electromagnetic clutch is connected with the upper belt pulley through the belt with a groove, and the belt pulley is coaxially installed with the net feeding rubber roller. It is convenient to realize the transmission connection between the corresponding parts. The structure is compact, and is convenient to install and maintain.
[0053] As shown in Figures 1 to 7 Further, the rack assembly is installed with a driving mechanism mounting seat, the driving mechanism 211 is connected with a driving mechanism mounting plate, the driving mechanism mounting plate is slidingly installed on the driving mechanism mounting seat, the driving mechanism mounting plate and the driving mechanism mounting seat are both provided with a long hole, the long hole on the driving mechanism mounting plate is connected with the long hole on the driving mechanism mounting seat through a bolt, the driving mechanism mounting seat is installed with a first tension adjusting bolt 224, and the first tension adjusting bolt 224 abuts against the driving mechanism mounting plate. The two ends of the tension roller 33 are installed with adjustable bearing seats, the rack assembly is provided with adjustable bearing seat long holes, the adjustable bearing seats at the two ends of the tension roller 33 are slidingly installed in the adjustable bearing seat long holes, and the rack assembly is installed with a second tension adjusting bolt 225, and the second tension adjusting bolt 225 abuts against the adjustable bearing seat.
[0054] The beneficial effects of the further technical scheme are that the tension of the roller chain is controlled by the two first tension adjusting bolts on the lower end side of the DC motor, and the length adjustment of the first tension adjusting bolt causes small size displacement of the DC motor position, thereby realizing the tension adjustment of the roller chain. The tension of the pull net belt can be adjusted by the displacement of the adjustable bearing seat on the left and right sides, and the adjustment is controlled by the second tension adjusting bolt, so that the adjustable bearing seat drives the tension roller to slide back and forth in the adjustable bearing seat long hole of the left gantry welding.
[0055] As shown in Figures 1 to 7 Further, the gantry assembly comprises a net winding left side frame welding 222, a net winding right side frame welding 223, a left gantry welding 35, a right gantry welding 36, a reinforcing cross beam 37, a front guard cover assembly 41, an upper guard cover assembly 42, a left guard cover assembly 43, and a right guard cover assembly 44. The left gantry welding 35 and the right gantry welding 36 are vertically arranged, and the two ends of the reinforcing cross beam 37 are connected with the left gantry welding 35 and the right gantry welding 36 respectively. The net winding left side frame welding 222 is installed on the left gantry welding 35, the net winding right side frame welding 223 is installed on the right gantry welding 36, the upper guard cover assembly 42 is installed on the top of the net winding left side frame welding 222 and the net winding right side frame welding 223, the front guard cover assembly 41 is connected with the upper guard cover assembly 42, the left guard cover assembly 43 is installed on the left gantry welding 35, and the right guard cover assembly 44 is installed on the right gantry welding 36.
[0056] The beneficial effects of the further technical scheme are that the structure design of the gantry assembly facilitates stable support of each component, improves the stability and reliability of the net winding and cutting test bench, simplifies the structure and makes the structure compact, and facilitates installation and maintenance of the gantry assembly.
[0057] As shown in Figures 1 to 7 Further, the driving mechanism 211 is a DC motor, the rotating speed range of the DC motor is 0-3200 revolutions per minute, and the driving mechanism 211 and the electromagnetic clutch 29 are both connected with a display and a power supply. A net releasing frame 26 is installed on the gantry assembly, a net pressing rod 27 for pressing a net roll and a net pressing pneumatic spring 28 are rotatably installed on the gantry assembly, the net pressing rod 27 is located above the net releasing frame 26, and the net pressing pneumatic spring 28 is connected with the net pressing rod 27.
[0058] The beneficial effects of the further technical scheme are that the net winding mechanism can be independently sent to the net cutting for full automatic operation. The net can be continuously sent and cut for full automatic operation. The net releasing frame is arranged to facilitate placement of the net in the net releasing frame.
[0059] AsFigures 1 to 7 As shown, further, mounted on the frame assembly is a net removing brush 34 disposed adjacent the net pulling driven roller 32.
[0060] The beneficial effect of the further technical solution is that the net removing brush prevents the net from winding around the net pulling belt and the net pulling driven roller.
[0061] As Figures 1 to 7As shown, the DC motor (drive mechanism 211) is fixed at the left bracket welding 35 set position, fixed by 4 sets of bolts and nuts, the transmission main sprocket 213 of the DC motor is connected with the driven sprocket 214 at the end of the pulling net driving roller 31 through the roller chain 215, the tension of the roller chain 215 is controlled by two first tension adjusting bolts 224 at the lower end side of the DC motor, the length adjustment of the first tension adjusting bolt 224 has a small dimensional displacement change of the DC motor position, so as to realize the tension adjustment of the roller chain 215. The pulling net driving roller 31 is connected with the tension roller 33 through the pulling net belt 25, the pulling net driven roller 32 is arranged outside the pulling net belt 25 and is driven by the friction force of the belt (pulling net belt 25), the tension roller 33 can adjust the tension of the pulling net belt 25 through the displacement of the adjustable bearing seat on the left and right sides, the adjustment relies on the second tension adjusting bolt 225 to control, so that the adjustable bearing seat drives the tension roller 33 to slide back and forth in the fixed slot (adjustable bearing seat long hole) of the left bracket welding 35.The other side shaft head of the pulling net driving roller 31 is provided with an electromagnetic clutch (electromagnetic force clutch 29), the electromagnetic clutch (electromagnetic force clutch 29) is connected with a power supply, the electromagnetic clutch (electromagnetic force clutch 29) is connected with the upper end pulley 217 through the belt 216, the pulley 217 is coaxially installed with the net conveying rubber roller 21, the two net clamping steel rollers 22 are installed on the two sides of the net conveying rubber roller 21, and are tightly pressed on the net conveying rubber roller 21 under the action of the tension spring 226, so that the tension spring 226 can press the net in a tight manner, the net is placed in the net placing frame 26, the net is rotated and laid, the net is passed from above the upper end spiral net spreading rod 221, the separating lever 227 is pressed downward, until the two net clamping steel rollers 22 are separated from the net conveying rubber roller 21, then the net is passed from below the gap between the first net clamping steel roller (one of the two net clamping steel rollers 22) and the net conveying rubber roller 21 to the upper end, then the net is passed from below the gap between the second net clamping steel roller (the other of the two net clamping steel rollers 22) and the net conveying rubber roller 21 to the upper end, at this time, the separating net clamping steel roller 22 is pulled upward, so that the two net clamping steel rollers 22 and the net conveying rubber roller 21 clamp the net, finally, the net pressing rod 27 is pulled downward, so that the net is rolled and pressed tightly, and the net is prevented from jumping during the test, and the working principle is as follows: when the electric control equipment and the mechanical equipment are normally connected, the power supply is started, the speed of the direct current motor is adjusted through the display, the speed range is adjustable 0-3200r / min, the direct current motor (driving mechanism 211) drives the pulling net driving roller 31 to rotate, when the electromagnetic clutch (electromagnetic force clutch 29) is controlled to be powered on for 5s through the display, the electromagnetic clutch (electromagnetic force clutch 29) installed on the other side of the pulling net driving roller 31 drives the net conveying rubber roller 21 to rotate, the net conveying rubber roller 21 pulls the laid net downward through friction, the net on the spiral net spreading rod 221 is pushed to both sides through the spiral pushing force, after 5s, the electromagnetic clutch (electromagnetic force clutch 29) is disconnected, the laid net is pulled down from above under the action of the pulling net driving roller 31 and the pulling net belt 25, at this time, the net conveying rubber roller 21 is passively rotated under the friction of the net, so that the winding net gear 219, the cutter gear 220 and the variable speed gear 228 rotate synchronously, the hanging cutter hook 218 originally hung on the cutter gear shaft and installed on the shaft surface of the net conveying rubber roller 21 is separated from the cutter gear shaft under the action of the rotation of the cutter gear shaft and the friction, at the same time, the net cutting knife 24 rapidly falls under the action of the falling knife spring 212, the net is cut off in a tight state, at the same time, the net cutting knife sensor feeds back the signal of the net cutting knife 24 to the display, the display gives the command signal of the electric push rod 210 to push, the electric push rod 210 pushes the net cutting knife reset rod 229 to push the net cutting knife 24 to the original position, the hanging cutter hook 218 is hung on the cutter gear shaft, when the net cutting knife sensor senses the signal of the net cutting knife 24 again, the electric push rod 210 is retracted.Thus, a working process is completed, the display records that the net winding test is completed once, the net pulling active roller 31 and the net pulling belt 25 throw the net downward, and the net winding and cutting test is completed once. It is worth mentioning that, in order to prevent the net from winding on the net pulling belt 25 and the net pulling passive roller 32, a net removing brush device (net removing brush 34) is arranged on the outer surface of the net pulling belt 25 and the net pulling passive roller 32, and the entire process of the above working cycle is completed.
[0062] It should be noted that the display can be provided with a controller, and the display, the controller, and the control method, analysis method, judgment method and control logic of the sensor are prior art, and those skilled in the art can easily think of how to program to achieve it according to actual needs, which will not be repeated here.
[0063] 1、The utility model discloses a net winding and cutting test bench mechanism (net winding and cutting test bench), and therefore can be used for simulating the functional data test of the net sending and cutting of a round baler.
[0064] 2、The utility model breaks the limitation that only a large amount of test can be carried out during the crop operation season, realizes that the round baler can carry out the net winding test at any time and anywhere, and greatly shortens the test period of the round baler product.
[0065] 3、The utility model improves the operation amount of the round baler net winding mechanism test, and reduces the test cost of the round baler net winding mechanism.
[0066] 4、The utility model realizes the running function of full-automatic continuous net sending and cutting.
[0067] Finally, it should be pointed out that: the above embodiments are only used to illustrate the technical solutions of the utility model, and not to limit them; although the utility model has been described in detail with reference to the above embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the above embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.
Claims
1. A net entanglement cutting test bench, characterized in that, It includes: The frame assembly, the rubber roller (21), a pair of steel rollers (22), a cutting mechanism, a net belt (25), an electromagnetic clutch (29), a drive mechanism (211), a spiral netting rod (221), a net pulling driving roller (31), a net pulling driven roller (32), a tensioning roller (33), the rubber roller (21), a pair of the steel rollers (22), the spiral netting rod (221), the net pulling driving roller (31), the net pulling driven roller (32) and the tensioning roller (33) are all rotatably installed in the frame assembly, the cutting mechanism and the drive mechanism (211) are both installed on the frame assembly, the rubber roller (21) is located between a pair of the steel rollers (22), the cutting mechanism is in transmission connection with the rubber roller (21), the net pulling driving roller (31) is connected with the tensioning roller (33) through the net belt (25), the net pulling driven roller (32) is in abutment with the net belt (25), the drive mechanism (211) is in transmission connection with one end of the net pulling driving roller (31), the electromagnetic clutch (29) is installed at the other end of the net pulling driving roller (31), and the rubber roller (21) is in transmission connection with the electromagnetic clutch (29).
2. A web cutting test bench according to claim 1, characterized in that The cutting mechanism includes a hook (218), a falling knife spring (212), a knife holder (23) and a cutting knife (24), the knife holder (23) is rotatably installed in the frame assembly, the hook (218) and the falling knife spring (212) are both connected with the knife holder (23), and the cutting knife (24) is installed on the knife holder (23).
3. A web cutting test bench according to claim 2, characterized in that A cutting knife sensor, a connecting rod and an electric push rod (210) are installed on the frame assembly, the cutting knife sensor is arranged adjacent to the cutting knife (24), the cutting knife sensor and the electric push rod (210) are both connected with a display, the knife holder (23) is connected with a cutting knife reset rod (229), the cutting knife reset rod (229) is provided with a long hole, the middle part of the connecting rod is rotatably connected with the frame assembly, and the two ends of the connecting rod are respectively hinged with the electric push rod (210) and the long hole of the cutting knife reset rod (229).
4. A web cutting test bench according to claim 2, characterized in that The rubber roller (21) is connected with a variable speed gear (228), a net winding gear (219) and a cutter gear (220) are rotatably installed on the frame assembly, the variable speed gear (228) is in mesh with the net winding gear (219), the net winding gear (219) is in mesh with the cutter gear (220), the cutter gear (220) is sleeved on a cutter gear shaft for hanging the hook (218), and the cutter gear shaft is in transmission connection with the hook (218) through a roller.
5. A web cutting test bench according to claim 1, characterized in that A pair of said pinch steel rollers (22) are connected by tension springs (226) for abutting a pair of said pinch steel rollers (22) with said net feeding rubber roller (21), and a pair of said pinch steel rollers (22) are both in abutment with said net feeding rubber roller (21); a pair of said pinch steel rollers (22) are both connected with separation levers (227) for separating a pair of said pinch steel rollers (22) from said net feeding rubber roller (21).
6. A web cutting test bench according to claim 1, characterized in that The driving mechanism (211) is provided with a transmission main sprocket (213), one end of the net pulling driving roller (31) is provided with a driven sprocket (214), and the transmission main sprocket (213) is in transmission connection with the driven sprocket (214) through a roller chain (215); the net feeding rubber roller (21) is connected with a belt pulley (217), and the belt pulley (217) is in transmission connection with the electromagnetic clutch (29) through a belt (216).
7. A web cutting test bench according to claim 1, characterized in that The rack assembly is provided with a driving mechanism mounting seat, the driving mechanism (211) is connected with a driving mechanism mounting plate, the driving mechanism mounting plate is slidingly installed on the driving mechanism mounting seat, the driving mechanism mounting plate and the driving mechanism mounting seat are both provided with long holes, the long holes on the driving mechanism mounting plate and the long holes on the driving mechanism mounting seat are connected through bolts, the driving mechanism mounting seat is provided with a first tension adjusting bolt (224), and the first tension adjusting bolt (224) is in abutment with the driving mechanism mounting plate; both ends of the tension roller (33) are provided with adjustable bearing seats, the rack assembly is provided with adjustable bearing seat long holes, both ends of the adjustable bearing seats of the tension roller (33) are slidingly installed in the adjustable bearing seat long holes, and the rack assembly is provided with a second tension adjusting bolt (225), and the second tension adjusting bolt (225) is in abutment with the adjustable bearing seat.
8. A web cutting test bench according to claim 1, characterized in that The rack assembly comprises a net winding left side frame weld (222), a net winding right side frame weld (223), a left rack weld (35), a right rack weld (36), a reinforcing cross beam (37), a front protective cover assembly (41), an upper protective cover assembly (42), a left protective cover assembly (43), and a right protective cover assembly (44), the left rack weld (35) and the right rack weld (36) are vertically arranged, both ends of the reinforcing cross beam (37) are connected with the left rack weld (35) and the right rack weld (36) respectively, the net winding left side frame weld (222) is installed on the left rack weld (35), the net winding right side frame weld (223) is installed on the right rack weld (36), the upper protective cover assembly (42) is installed on the top of the net winding left side frame weld (222) and the net winding right side frame weld (223), the front protective cover assembly (41) is connected with the upper protective cover assembly (42), the left protective cover assembly (43) is installed on the left rack weld (35), and the right protective cover assembly (44) is installed on the right rack weld (36).
9. A web cutting test bench according to claim 1, characterized in that The driving mechanism (211) is a direct current motor, the rotating speed range of the direct current motor is 0-3200 revolutions per minute, the driving mechanism (211) and the electromagnetic force clutch (29) are connected with a display and a power supply; a net releasing frame (26) is installed on the rack assembly, a net pressing rod (27) used for pressing a net roll and a net pressing pneumatic spring (28) are rotatably installed on the rack assembly, the net pressing rod (27) is located above the net releasing frame (26), and the net pressing pneumatic spring (28) is connected with the net pressing rod (27).
10. A web cutting test bench according to claim 1, characterized in that A net removing brush (34) is installed on the rack assembly, and the net removing brush (34) is arranged adjacent to the net drawing passive roller (32).