Automatic machine for assembling and detecting HSG products

By using the No. 1 and No. 2 camera inspection mechanisms, combined with the KK module and light source module driven by servo motors, the problem of misjudgment in HSG product inspection was solved, achieving high-precision automated inspection and assembly, and ensuring the stability and consistency of product quality.

CN223692290UActive Publication Date: 2025-12-19SUZHOU SODICK HIGHTECH CO LTD
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Patent Information

Application Number
CN202422928858.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-12-19
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing technologies are prone to misclassifying qualified products as unqualified or substandard products in HSG product testing, affecting the stability and consistency of product quality.

Method used

The system employs a first-camera inspection mechanism and a second-camera inspection mechanism, combined with a servo motor-driven KK module and a light source module to improve inspection accuracy. The power system drives a turntable and a vibratory feeder to achieve automated feeding, and combined with a flipping module and a handling module, it enables precise assembly and inspection of products.

Benefits of technology

This improves the testing accuracy of HSG products, ensuring the stability and consistency of product quality without affecting product quality during the testing process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223692290U_ABST
Patent Text Reader

Abstract

The utility model provides an HSG product assembly detection automaton, which relates to the technical field of detection automaton, and comprises a support cabinet, the upper end of the support cabinet is fixedly provided with a placing table, the upper end of the placing table is provided with a first camera detection mechanism, and the upper end of the placing table is provided with a second camera detection mechanism. A third camera detection mechanism is arranged at the upper end of the placement table, the second camera detection mechanism is the same as the third camera detection mechanism, the first camera detection mechanism comprises a base, and a KK module is fixedly mounted at the upper end of the base; according to the utility model, whether the two openings of the white HSG are lack of glue or not and whether the surface has black spots or not can be detected, a to-be-provided sample is tested, meanwhile, a glue shell product can be conveniently detected, and a light source can be provided for the first camera detection module through the arrangement of the first light source module, so that the detection precision of the first camera detection module is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to detection automatic machine technical field especially relates to a HSG product assembly detection automatic machine. BACKGROUND

[0002] Common HSG products have the following categories: electronic connector class, other products and other products; wherein electronic connector class includes connector rubber shell, rectangular connector HSG and automobile connector HSG, in the connector rubber shell, such as SM2.5 male and female HSG, has black, white and other colors, commonly used in the line connection of various electronic equipment, plays the role of protection and terminal fixation, ensures the stability of signal transmission.

[0003] In the prior art, when HSG products are detected, due to factors such as small defects on the surface of the product, light interference, limitations of detection algorithm, etc., the equipment will misjudge the qualified products as unqualified products, or misjudge the unqualified products as qualified products, thereby affecting the stability and consistency of product quality. UTILITY MODEL CONTENTS

[0004] The utility model mainly provides a HSG product assembly detection automatic machine convenient for detecting rubber shell products and not affecting the stability and consistency of product quality.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a HSG product assembly detection automatic machine, comprising: a support cabinet, the upper end of the support cabinet is fixedly installed with a placing table, the upper end of the placing table is provided with a first camera detection mechanism, the upper end of the placing table is provided with a second camera detection mechanism, the upper end of the placing table is provided with a third camera detection mechanism, the second camera detection mechanism and the third camera detection mechanism are the same;

[0006] The first camera detection mechanism comprises a base, the upper end of the base is fixedly installed with a KK module, the movable part of the upper end of the KK module is fixedly installed with a protective square frame, the inside of the protective square frame is fixedly installed with a first camera detection module, the inside of the protective square frame is fixedly installed with a first light source module, and one end of the first camera detection module is fixed with one side of the first light source module, wherein the servo motor driving KK module adopts a servo motor as a driving source, so that the KK module drives the first camera detection module to move, the detection body assembly height, assembly detection reference 2 end, shaft repeat positioning accuracy ± 0.02mm, the first camera detection module can detect whether there is glue defect in the two openings of white HSG, whether there is black spot on the surface, and provide sample test, at the same time, the first camera detection module can detect the rubber shell product, and the setting of the first light source module can provide light source for the first camera detection module, increase the detection accuracy of the first camera detection module;

[0007] The second camera detection mechanism comprises a vertical plate, one end of the vertical plate is fixedly provided with a second light source module, and the upper end of the second light source module is fixedly provided with a second camera detection module, wherein the second camera detection module and the third camera detection mechanism can detect whether the front and back surfaces of the black body have glue defects, and the area greater than 0.1mm is NG, and the sample test is provided, and the glue shell product is conveniently detected, and the second light source module can provide light source for the second camera detection module, and the detection precision of the second camera detection module is improved.

[0008] Preferably, the upper end of the placement table is provided with a power system, the movable part of the upper end of the power system is fixedly provided with a turntable, and the upper end of the turntable is fixedly provided with a plurality of carriers, wherein the power system can drive the turntable to rotate, and the turntable can drive the plurality of carriers to rotate, so that the carriers can be moved to a suitable position, and the position accuracy of the carriers is ensured by using the equal division divider.

[0009] Preferably, the upper end of the placement table is fixedly provided with a vibration disc, one end of the vibration disc is provided with a material bin, and the upper end of the placement table and located at the discharge port of the vibration disc is fixedly provided with a feeding module, wherein the feeding module is used for feeding, the sensor senses the glue shell product, the chuck absorbs the HSG, the displacement assembly is assembled into the body, the buffer is assembled at the limiting position to reduce vibration and noise, and the feeding module can move the glue shell product discharged from the vibration disc and put it into the carrier on the turntable.

[0010] Preferably, the upper end of the placement table is fixedly provided with an HSG feeding and assembling module, and the upper end of the placement table is fixedly provided with a turnover module, wherein the HSG feeding and assembling module can assemble the assembling part into the glue shell product in the carrier, so that the two are assembled together, and the turnover module can turn over the assembled glue shell product in the carrier, so that the subsequent detection is facilitated.

[0011] Preferably, the upper end of the support cabinet is fixedly provided with a support table, the upper end of the support table is fixedly provided with a feeding position, the upper end of the support table is fixedly provided with a carrying module, and the movable part of the upper end of the carrying module is fixedly provided with an NG carrying device, wherein the feeding position is used for placing the tray disc on the feeding position, the personnel puts the empty tray disc into the feeding position, and the sensor senses whether the tray disc is present; after the tray disc is displaced, the jacking cylinder in the tray disc forms an angle, and the carrying module is used for sequentially clamping and putting the products, and the products are automatically slid into the tray disc grid (the sensor senses, and an alarm is given when the product is not clamped).

[0012] The upper end of the support cabinet is fixedly installed with a taking position, wherein the full-material tray is carried to the taking position by the tray carrying module, and a full-material alarm personnel takes out.

[0013] Compared with the prior art, the HSG product assembly detection automatic machine has the advantages and positive effects that,

[0014] In the utility model, the servo motor is used as the driving source for the servo motor driving KK module, so that the KK module drives the first camera detection module to move, the detection body assembly height and assembly detection reference 2 end are positioned with an accuracy of ±0.02mm, the first camera detection module can detect whether the two openings of the white HSG have glue defects, whether the surface has black spots, and the sample test is provided, and the glue shell product is conveniently detected, the first light source module is arranged, light source is provided for the first camera detection module, and the detection accuracy of the first camera detection module is increased; the second camera detection mechanism is arranged, the second camera detection module and the third camera detection mechanism can detect whether the front and back surfaces of the black body have glue defects, and the area greater than 0.1mm is NG, the sample test is provided, and the glue shell product is conveniently detected, the second light source module is arranged, light source is provided for the second camera detection module, and the detection accuracy of the second camera detection module is increased, and finally, the HSG product assembly is conveniently detected, and the stability and consistency of the product quality are not affected. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A structure diagram of the HSG product assembly detection automatic machine is provided for the utility model;

[0016] Figure 2 A partial top view of the HSG product assembly detection automatic machine is provided for the utility model;

[0017] Figure 3 A structure diagram of the first camera detection mechanism in the HSG product assembly detection automatic machine is provided for the utility model;

[0018] Figure 4 A structure diagram of the second camera detection mechanism in the HSG product assembly detection automatic machine is provided for the utility model.

[0019] Legend: 1, support cabinet; 2, placing table; 3, power system; 4, No. 1 camera detection mechanism; 41, base; 42, KK module; 43, protective frame; 44, No. 1 camera detection module; 45, No. 1 light source module; 5, No. 2 camera detection mechanism; 51, vertical plate; 52, No. 2 light source module; 53, No. 2 camera detection module; 6, vibration disc; 61, stock bin; 7, HSG feeding assembly module; 8, feeding module; 9, supporting table; 11, feeding position; 12, carrying module; 13, tray carrying module; 14, material taking position; 15, NG carrying; 16, rotary table; 17, carrier; 18, turnover module; 19, No. 3 camera detection mechanism. DETAILED DESCRIPTION

[0020] In order to enable the above-mentioned purposes, features and advantages of the present application to be more clearly understood, the present application will be further described below with reference to the drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be practiced without the specific details, which are different from the description, and therefore, the present application is not limited to the specific embodiments disclosed in the following description.

[0022] Please refer to Figure 1 - Figure 4 The present application provides a technical solution: an HSG product assembly detection automatic machine, comprising: a support cabinet 1, the upper end of the support cabinet 1 is fixedly installed with a placing table 2, the upper end of the placing table 2 is provided with a No. 1 camera detection mechanism 4, the upper end of the placing table 2 is provided with a No. 2 camera detection mechanism 5, the upper end of the placing table 2 is provided with a No. 3 camera detection mechanism 19, the No. 2 camera detection mechanism 5 and the No. 3 camera detection mechanism 19 are the same;

[0023] The first camera detection mechanism 4 comprises a base 41, the upper end of the base 41 is fixedly installed with a KK module 42, the movable part of the upper end of the KK module 42 is fixedly installed with a protective square frame 43, the inside of the protective square frame 43 is fixedly installed with a first camera detection module 44, the inside of the protective square frame 43 is fixedly installed with a first light source module 45, and one end of the first camera detection module 44 is fixed with one side of the first light source module 45, wherein the servo motor driving the KK module 42 is used as the driving source, so that the KK module 42 drives the first camera detection module 44 to move, the detection body assembly height, the assembly detection reference 2 end, the shaft repeat positioning accuracy is ±0.02mm, the first camera detection module 44 can detect whether there is glue defect in the two openings of the white HSG, whether there is black spot on the surface, and the sample test is provided, and the first camera detection module 44 is convenient for detecting the glue shell product, and the setting of the first light source module 45 can provide light source for the first camera detection module 44, and increase the detection accuracy of the first camera detection module 44;

[0024] The second camera detection mechanism 5 comprises a vertical plate 51, one end of the vertical plate 51 is fixedly installed with a second light source module 52, the upper end of the second light source module 52 is fixedly installed with a second camera detection module 53, wherein the second camera detection module 53 and the third camera detection mechanism 19 can detect whether there is glue defect on the front and back of the black body, and the area greater than 0.1mm is NG, and the sample test is provided, and the second camera detection module 53 is convenient for detecting the glue shell product, and the setting of the second light source module 52 can provide light source for the second camera detection module 53, and increase the detection accuracy of the second camera detection module 53, and the above-mentioned can conveniently detect the HSG product assembly, and will not affect the stability and consistency of the product quality;

[0025] As shown in Figure 3 , the upper end of the placement table 2 is installed through a power system 3, the upper end of the power system 3 is movably installed with a turntable 16, the upper end of the turntable 16 is fixedly installed with a plurality of carriers 17, wherein the power system 3 can drive the turntable 16 to rotate, and the turntable 16 can drive the plurality of carriers 17 to rotate, which is convenient for moving the carrier 17 to the appropriate position, and the carrier position accuracy is ensured by using an 8-equalizer divider for the turntable 16.

[0026] As shown in Figure 3 , the upper end of the placement table 2 is fixedly installed with a vibrating disc 6, one end of the vibrating disc 6 is installed with a material bin 61, and the upper end of the placement table 2 and the discharge port of the vibrating disc 6 are fixedly installed with a feeding module 8, wherein the vibrating disc 6 is used for feeding, the sensor therein senses the glue shell product, the square chuck sucks the HSG, shifts and assembles into the body, the limiting part is provided with a buffer to reduce vibration and noise, and the setting of the feeding module 8 can move the glue shell product discharged from the vibrating disc 6 and put it into the carrier 17 on the turntable 16.

[0027] As shown in Figure 3 The upper end of the placement table 2 is fixedly installed with an HSG loading assembly module 7, and the upper end of the placement table 2 is fixedly installed with a turnover module 18. The arrangement of the HSG loading assembly module 7 can assemble the assembly into the gel shell product in the carrier 17, so that the two are assembled together, and the arrangement of the turnover module 18 can turn over the assembled gel shell product in the carrier 17, which is convenient for subsequent detection.

[0028] As shown in Figure 3 The upper end of the support cabinet 1 is fixedly installed with a support table 9, the upper end of the support table 9 is fixedly installed with a loading position 11, and the upper end of the support table 9 is fixedly installed with a carrying module 12. The upper end of the carrying module 12 is fixedly installed with an NG carrying 15. The arrangement of the loading position 11 facilitates the placement of the tray on the loading position 11. Personnel put the empty tray into the loading position 11, and the sensor senses whether there is a tray. After the tray is shifted, the jacking cylinder in the tray forms an angle, and the carrying module 12 will sequentially clamp and place the product, and the product will automatically slide into the tray grid (sensor sensing, no clamped product alarm).

[0029] As shown in Figure 3 The upper end of the support table 9 is fixedly installed with a tray carrying module 13, and the upper end of the support cabinet 1 is fixedly installed with a material taking position 14. The full material tray is carried to the material taking position 14 by the tray carrying module 13, and the full material alarm personnel takes it out.

[0030] The working principle of the device is as follows: first, the power system 3 is operated to drive the rotating disc 16 to rotate, and the vibration disc 6 is loaded. The loading module 8 on the vibration disc 6 removes the gel shell product and places it in the carrier 17 on the rotating disc 16. The HSG loading assembly module 7 assembles the gel shell product in the carrier 17. When the assembled gel shell product moves to the first camera detection module 44, the first camera detection module 44 detects the gel shell product. After passing through the second camera detection mechanism 5, it is detected again. After passing through the turnover module 18, the turnover module 18 turns over. When it turns to the third camera detection mechanism 19, the third camera detection mechanism 19 detects the turned over gel shell product. Finally, the rotating disc 16 drives the detected gel shell product to the NG carrying 15, and the NG carrying 15 moves the gel shell product to the tray in the loading position 11.

[0031] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms, and any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields with equivalent changes, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.

Claims

1. An HSG product assembly inspection automaton, characterized by, The utility model relates to a kind of camera detection device, including: Support cabinet (1), the upper end of the support cabinet (1) is fixedly installed with placing table (2), the upper end of the placing table (2) is provided with No. camera detection mechanism (4), the upper end of the placing table (2) is provided with No. camera detection mechanism (5), the upper end of the placing table (2) is provided with No. camera detection mechanism (19), No. camera detection mechanism (5) and No. camera detection mechanism (19) are identical; The No. camera detection mechanism (4) includes base (41), the upper end of the base (41) is fixedly installed with KK module (42), the movable part of the upper end of the KK module (42) is fixedly installed with protective square frame (43), the inside of the protective square frame (43) is fixedly installed with No. camera detection module (44), the inside of the protective square frame (43) is fixedly installed with No. light source module (45), and one end of No. camera detection module (44) is fixed with one side of No. light source module (45); The No. camera detection mechanism (5) includes vertical plate (51), one end of the vertical plate (51) is fixedly installed with No. light source module (52), the upper end of the No. light source module (52) is fixedly installed with No. camera detection module (53).

2. The HSG product assembly inspection automatic machine according to claim 1, wherein: The upper end of the placing table (2) is installed through power system (3), the upper end of the power system (3) is fixedly installed with rotating disc (16), the upper end of the rotating disc (16) is fixedly installed with multiple groups of carriers (17).

3. The HSG product assembly inspection automatic machine according to claim 2, wherein: The upper end of the placing table (2) is fixedly installed with vibration disc (6), one end of the vibration disc (6) is installed with stock bin (61), the upper end of the placing table (2) and the fixed installation of the discharge port of vibration disc (6) are fixedly installed with feeding module (8).

4. The HSG product assembly inspection automatic machine according to claim 3, wherein: The upper end of the placing table (2) is fixedly installed with HSG feeding assembly module (7), the upper end of the placing table (2) is fixedly installed with turnover module (18).

5. The HSG product assembly inspection automatic machine according to claim 4, wherein: The upper end of the support cabinet (1) is fixedly installed with support table (9), the upper end of the support table (9) is fixedly installed with feeding position (11), the upper end of the support table (9) is fixedly installed with carrying module (12), the upper end of the carrying module (12) is fixedly installed with NG carrying (15) with movable part.

6. The HSG product assembly inspection automatic machine according to claim 5, wherein: The upper end of the support table (9) is fixedly installed with tray disc carrying module (13), the upper end of the support cabinet (1) is fixedly installed with material taking position (14).