Insulator processing, positioning and crimping device

By designing an insulator processing positioning and crimping device, utilizing a hydraulic rod and a motor-driven screw structure, the crimping problems of different fittings were solved, achieving stable fixing and efficient crimping of insulators, adapting to various working conditions, and improving processing efficiency.

CN223692946UActive Publication Date: 2025-12-19PINGXIANG JINHONG PORCELAIN CO LTD
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Patent Information

Application Number
CN202422991668.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-12-19
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Existing crimping tools are difficult to effectively crimp different types of insulator fittings, resulting in inconsistent fixing methods during processing and affecting processing efficiency.

Method used

An insulator processing positioning and crimping device was designed, comprising a fixing mechanism, a positioning mechanism, and a moving device. Through a hydraulic rod, a motor-driven lead screw, and a roller structure, the device achieves stable fixing, positioning, and movement of the insulator, adapting to the crimping requirements of different fittings.

Benefits of technology

It achieves stable fixing and positioning of insulators, facilitates crimping of different fittings, improves processing efficiency, and can be moved to the appropriate position as needed to meet crimping requirements under various working conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an insulator processing, positioning and crimping device which comprises a supporting column, the upper side of the supporting column is fixedly connected with a working platform, the middle of the upper wall of the working platform is fixedly connected with a fixing mechanism, the two sides of the upper wall of the working platform are fixedly connected with positioning mechanisms, and the middle of each positioning mechanism is fixedly connected with a crimping mechanism. The lower side of the supporting column is fixedly connected with a moving device. The fixing mechanism comprises a hydraulic rod supporting frame, a fixing hydraulic rod, a fixing ring, a fixing table and a fixing groove, the positioning mechanism comprises a supporting plate, a supporting cross beam, a sliding groove, a movable sliding block, a movable groove, a lead screw and a motor, and the crimping mechanism comprises a crimping hydraulic rod, a fixing plate, a connecting threaded groove, a threaded protrusion and a gold part fixing plate. Through the above structure, the metal pieces in different shapes of the insulator can be crimped by using the same crimping device, the crimping device does not need to be replaced, and the utilization rate of the crimping device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to insulator technical field, especially insulator processing positioning crimping device. BACKGROUND

[0002] Insulator is a kind of special insulation control, is installed between the conductor of different potential or conductor and ground component, can resist voltage and mechanical stress effect. Its basic principle is in the ability to prevent current flow between conductors or between conductor and ground through non-preferred path. On the one hand, insulator utilizes the high resistivity and dielectric constant of itself, effectively isolates the charged body and ground or other non-charged body, prevents the occurrence of current leakage and short-circuit accident, plays the role of electrical insulation. On the other hand, insulator also supports and fixes wire and other power equipment through its solid structure and material, ensures that it can still work stably in various harsh environments, plays the role of mechanical support.

[0003] In the insulator processing process, the hardware for connection is connected by crimping, and the insulator may need to be crimped with different hardware when crimping with the existing crimping tool. Different hardware fixing methods are different, and the same crimping device is difficult to crimp. Therefore, we propose an insulator processing positioning crimping device to solve the above problems. UTILITY MODEL CONTENT

[0004] The utility model aims at providing an insulator processing positioning crimping device, which can fix the insulator insulation position through the fixing mechanism, move and position after fixing, move the crimping device through the positioning mechanism to facilitate crimping of the crimping object, replace the connecting hardware of the connecting hardware through the crimping device, so that the crimping device can crimp different hardware, and the moving device can facilitate device transportation, so that it can be moved to the appropriate position.

[0005] To achieve the above object, an insulator processing positioning crimping device is provided, which comprises a support column, the upper side of the support column is fixedly connected with a working platform, the middle of the upper wall of the working platform is fixedly connected with a fixing mechanism, the two sides of the upper wall of the working platform are fixedly connected with a positioning mechanism, the middle of the positioning mechanism is fixedly connected with a crimping mechanism, and the lower side of the support column is fixedly connected with a moving device.

[0006] Preferably, the fixing mechanism comprises a hydraulic rod support frame, a fixed hydraulic rod, a fixed ring, a fixed table and a fixed groove, and the fixed table is fixedly connected to the upper side of the working platform.

[0007] Preferably, the hydraulic rod support frame is fixedly connected to the upper side of the working platform, and the fixed grooves are arranged in the middle of the fixed table, the fixed hydraulic rod is fixedly connected to the upper side of the hydraulic rod support frame, and the fixed ring is fixedly connected to the telescopic end of the fixed hydraulic rod.

[0008] Preferably, the positioning mechanism comprises a support plate, a support beam, a sliding groove, a moving block, a moving groove, a lead screw and a motor, and the support plate is fixedly connected to the left and right sides of the upper wall.

[0009] Preferably, the support beam is fixedly connected to the upper side of the support plate and the front and rear corners, the support beam is arranged on the inner side of the support beam, the moving block is slidably connected to the inside of the sliding groove, the moving groove is arranged in the middle of the moving block, the lead screw is fixedly connected to the upper side of the support plate and close to the sliding groove, the motor is fixedly connected to the upper end of the left support plate, the lead screw is fixedly connected to the output end of the motor, and the moving groove is threadedly connected to the outer wall of the lead screw.

[0010] Preferably, the crimping mechanism comprises a crimping hydraulic rod, a fixed plate, a connecting threaded groove, a threaded protrusion and a gold piece fixing plate, the fixed plate is fixedly connected to the middle of the moving block, the crimping hydraulic rod is fixedly connected to the middle of the fixed plate, the connecting threaded groove is arranged at the telescopic end of the crimping hydraulic rod, the threaded protrusion is threadedly connected to the inside of the connecting threaded groove, and the gold piece fixing plate is fixedly connected to the lower side of the threaded protrusion.

[0011] Preferably, the moving device comprises a connecting groove, a bearing, a connecting rod, a fixed frame and a roller, the connecting groove is arranged at the bottom of the support column, the bearing is fixedly connected to the inside of the connecting groove, the connecting rod is fixedly connected to the inside of the bearing, the fixed frame is fixedly connected to the lower side of the connecting rod, and the roller is rotatably connected to the inside of the fixed frame.

[0012] The utility model discloses a positioning mechanism and a crimping device, and the crimping device is arranged on the positioning mechanism.

[0013] Additional aspects and advantages of the utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0014] The utility model will be further explained in connection with the drawings and embodiments;

[0015] Figure 1The utility model relates to an insulator processing positioning and crimping device's perspective view,

[0016] Figure 2 The utility model relates to an insulator processing positioning and crimping device's fixed mechanism structure diagram,

[0017] Figure 3 The utility model relates to an insulator processing positioning and crimping device's positioning mechanism structure diagram,

[0018] Figure 4 The utility model relates to an insulator processing positioning and crimping device's crimping mechanism structure diagram,

[0019] Figure 5 The utility model relates to an insulator processing positioning and crimping device's moving device structure diagram,

[0020] Legend:

[0021] 1, support column, 2, work platform, 3, fixed mechanism, 301, hydraulic rod support frame, 302, fixed hydraulic rod, 303, fixed ring, 304, fixed table, 305, fixed groove, 4, positioning mechanism, 401, support plate, 402, support crossbeam, 403, sliding slot, 404, moving slider, 405, moving groove, 406, screw rod, 407, motor, 5, crimping mechanism, 501, crimping hydraulic rod, 502, fixed plate, 503, connecting thread groove, 504, thread convex, 505, gold piece fixed plate, 6, moving device, 601, connecting groove, 602, bearing, 603, connecting rod, 604, fixed frame, 605, gyro wheel. Specific implementation

[0022] This part will describe the specific embodiment of the utility model in detail, and the preferred embodiment of the utility model is shown in the attached drawings, and the function of the attached drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.

[0023] Embodiment:

[0024] Refer to Figures 1 to 5 The utility model discloses an insulator processing positioning and crimping device, it includes support column 1, and the support column 1 upside fixedly connected with work platform 2, and the work platform 2 upper wall middle fixedly connected with fixed mechanism 3, and the work platform 2 upper wall both sides fixedly connected with positioning mechanism 4, and the positioning mechanism 4 middle fixedly connected with crimping mechanism 5, and the support column 1 downside fixedly connected with moving device 6.

[0025] The fixing mechanism 3 comprises a hydraulic rod support frame 301, a fixing hydraulic rod 302, a fixing ring 303, a fixing table 304, and a fixing groove 305. The fixing table 304 is fixedly connected to the middle of the upper side of the working platform 2. The hydraulic rod support frame 301 is fixedly connected to the upper side of the working platform 2 and is arranged on both sides of the fixing table 304. The fixing groove 305 is arranged in the middle of the fixing table 304. The fixing hydraulic rod 302 is fixedly connected to the upper side of the hydraulic rod support frame 301. The fixing ring 303 is fixedly connected to the telescopic end of the fixing hydraulic rod 302 and is slidably connected to the groove in the middle of the fixing table 304. When in use, the fixing hydraulic rod 302 is started to push the fixing ring 303 to move forward in the fixing table 304, thereby fixing the crimping device. Meanwhile, the two fixing hydraulic rods 302 are started to move the crimping device for positioning.

[0026] The positioning mechanism 4 comprises a support plate 401, a support beam 402, a sliding groove 403, a moving slider 404, a moving groove 405, a lead screw 406, and a motor 407. The support plate 401 is fixedly connected to both sides of the upper wall. The support beam 402 is fixedly connected to the upper side of the support plate 401 and is arranged on both sides of the corners. The support beam 402 is arranged on the inner side of the support beam 402. The moving slider 404 is slidably connected to the inside of the sliding groove 403. The moving groove 405 is arranged in the middle of the moving slider 404. The lead screw 406 is fixedly connected to the upper side of the support plate 401 and is arranged close to one side of the sliding groove 403. The motor 407 is fixedly connected to the upper end of the left support plate 401. The lead screw 406 is fixedly connected to the output end of the motor 407. The moving groove 405 is threadedly connected to the outer wall of the lead screw 406. The motor 407 is started to drive the lead screw 406 to rotate, so that the moving slider 404 is driven by the moving groove 405 to move along the sliding groove 403 in the support beam 402 for positioning. The support plate 401 is fixedly connected to the fixing mechanism.

[0027] The crimping mechanism 5 comprises a crimping hydraulic rod 501, a fixed plate 502, a connecting threaded groove 503, a threaded protrusion 504, and a gold piece fixing plate 505. The fixed plate 502 is fixedly connected to the middle of the moving slider 404. The crimping hydraulic rod 501 is fixedly connected to the middle of the fixed plate 502. The connecting threaded groove 503 is arranged at the telescopic end of the crimping hydraulic rod 501. The threaded protrusion 504 is threadedly connected to the inside of the connecting threaded groove 503. The gold piece fixing plate 505 is fixedly connected to the lower side of the threaded protrusion 504. When in use, the threaded protrusion 504 is aligned with the connecting threaded groove 503, and then the gold piece fixing plate 505 is rotated to drive the threaded protrusion 504 to rotate, so that the threaded protrusion 504 is connected to the crimping hydraulic rod 501. The device to be crimped is installed on the gold piece fixing plate 505, and the crimping hydraulic rod 501 is started to complete the crimping. The fixed plate 502 connects the device to the positioning mechanism 4.

[0028] The moving device 6 comprises a connecting groove 601, a bearing 602, a connecting rod 603, a fixed frame 604 and a roller 605, the connecting groove 601 is arranged at the bottom of the supporting column 1, the bearing 602 is fixedly connected inside the connecting groove 601, the connecting rod 603 is fixedly connected inside the bearing 602, the fixed frame 604 is fixedly connected at the lower side of the connecting rod 603, and the roller 605 is rotatably connected inside the fixed frame 604. When moving, the crimping device is pushed to make the roller 605 rotate in the fixed frame 604, so that the crimping device moves, when turning, the connecting rod 603 rotates under the drive of the bearing 602 to change the moving direction, and the connecting groove 601 is connected to connect the moving device 6 to the upper side

[0029] Working principle: when moving, first push the crimping device to make the roller 605 rotate in the fixed frame 604, so that the crimping device moves, when changing direction, the connecting rod 603 rotates under the drive of the bearing 602 to change the moving direction, the connecting groove 601 is connected to connect the moving device 6 to the upper side, so that the device moves to the appropriate position. When crimping, the fixed hydraulic rod 302 is started to push the fixed ring 303 to move forward in the fixed table 304, and the device to be crimped is fixed, and at the same time, two fixed hydraulic rods 302 are started to move the crimping device for positioning, then the threaded protrusion 504 is aligned with the connecting threaded groove 503, then the gold piece fixing plate 505 is rotated to drive the threaded protrusion 504 to rotate, so that it is connected to the crimping hydraulic rod 501, the device to be crimped is installed on the gold piece fixing plate 505, and then the motor 407 is started, the motor 407 drives the screw rod 406 to rotate, so that the moving sliding block 404 moves along the sliding groove 403 in the supporting cross beam 402 under the drive of the moving groove 405 to position, after positioning, the crimping hydraulic rod 501 is started to make the crimping complete.

[0030] The above embodiment of the utility model is described in detail in combination with the drawings, but the utility model is not limited to the above embodiment, and various changes can be made within the knowledge range possessed by ordinary skilled persons in the technical field without departing from the purpose of the utility model.

Claims

1. An insulator processing positioning and pressing device comprising a support column (1), characterized in that, The support column (1) upper side is fixedly connected with a work platform (2), the work platform (2) upper wall middle is fixedly connected with a fixed mechanism (3), the work platform (2) upper wall both sides are fixedly connected with a positioning mechanism (4), the positioning mechanism (4) middle is fixedly connected with a pressure joint mechanism (5), the support column (1) lower side is fixedly connected with a moving device (6).

2. The device according to claim 1, wherein The fixed mechanism (3) includes a hydraulic rod support frame (301), a fixed hydraulic rod (302), a fixed ring (303), a fixed table (304), a fixed groove (305), the fixed table (304) is fixedly connected on the upper side of the work platform (2).

3. The device according to claim 2, wherein The hydraulic rod support frame (301) is fixedly connected on the upper side of the work platform (2), and is fixedly connected on the both sides of the fixed table (304), the fixed groove (305) is arranged in the middle of the fixed table (304), the fixed hydraulic rod (302) is fixedly connected on the upper side of the hydraulic rod support frame (301), the fixed ring (303) is fixedly connected on the telescopic end of the fixed hydraulic rod (302), and the fixed ring (303) is slidably connected in the groove in the middle of the fixed table (304).

4. The device according to claim 1, wherein The positioning mechanism (4) includes a support plate (401), a support beam (402), a sliding groove (403), a moving block (404), a moving groove (405), a lead screw (406), and a motor (407), and the support plate (401) is fixedly connected on the both sides of the upper wall.

5. The device according to claim 4, wherein The support beam (402) is fixedly connected on the both sides of the upper side of the support plate (401), the support beam (402) is arranged on the inner side of the support beam (402), the moving block (404) is slidably connected in the sliding groove (403), the moving groove (405) is arranged in the middle of the moving block (404), the lead screw (406) is fixedly connected on the upper side of the support plate (401) close to one side of the sliding groove (403), the motor (407) is fixedly connected on the upper end of the left support plate (401), the lead screw (406) is fixedly connected on the output end of the motor (407), and the moving groove (405) is threadedly connected on the outer wall of the lead screw (406).

6. The device according to claim 4, wherein The pressure joint mechanism (5) includes a pressure joint hydraulic rod (501), a fixed plate (502), a connecting threaded groove (503), a threaded protrusion (504), and a gold piece fixed plate (505), the fixed plate (502) is fixedly connected in the middle of the moving block (404), the pressure joint hydraulic rod (501) is fixedly connected in the middle of the fixed plate (502), the connecting threaded groove (503) is arranged on the telescopic end of the pressure joint hydraulic rod (501), the threaded protrusion (504) is threadedly connected in the connecting threaded groove (503), and the gold piece fixed plate (505) is fixedly connected on the lower side of the threaded protrusion (504).

7. The device according to claim 1, wherein Said mobile device (6) includes connecting groove (601), bearing (602), connecting rod (603), fixed frame (604), gyro wheel (605), connecting groove (601) is arranged at the bottom of support column (1), bearing (602) is fixedly connected inside connecting groove (601), connecting rod (603) is fixedly connected inside bearing (602), fixed frame (604) is fixedly connected at the lower side of connecting rod (603), gyro wheel (605) is rotatably connected inside fixed frame (604).