Magnetic core processing and pressing die
By designing a demolding mechanism with a wedge-shaped and telescopic structure, the problem of the difficulty in quickly removing the mold from the magnetic core processing was solved, realizing automatic demolding of the magnetic core and improving production efficiency.
Patent Information
- Application Number
- CN202423177570.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing magnetic core processing molds make it difficult to quickly remove the magnetic core after forming, resulting in cumbersome operations and affecting work progress.
A magnetic core processing pressing mold was designed, which includes an upper mold, a lower mold, and a demolding mechanism. The demolding mechanism adopts a wedge structure and a telescopic structure. The upper mold is driven to press down and lift up by a hydraulic rod to realize the automatic demolding of the magnetic core.
It significantly simplifies the core removal process, improves production efficiency, and reduces the complexity of manual operation.
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Figure CN223692994U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of magnetic core processing, specifically to a magnetic core processing press mould. BACKGROUND
[0002] The magnetic core refers to a kind of sintered magnetic metal oxide composed of various iron oxide mixtures, and when the magnetic core is processed, raw materials need to be placed between two molds, and the two molds are pushed and extruded using electric push rods, to realize the forming of the magnetic core.
[0003] In the prior art, the conventional magnetic core mold generally uses two molds, and the surfaces of the two molds have stamping grooves.
[0004] This traditional production method has some problems in actual operation, as the magnetic core is tightly attached to the mold, it is difficult to take out the magnetic core when manually taking out the material, which is complicated and affects the work progress. UTILITY MODEL CONTENT
[0005] The utility model solves the technical problems of overcoming the defects of the prior art and providing a magnetic core processing press mould, which significantly simplifies the process of manually using the mold to produce the magnetic core and effectively solves the problems in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a magnetic core processing press mould, comprising an upper mold, a lower mold and a demolding mechanism.
[0007] The upper mold has a lower mold placed on its underside, and the upper surface of the upper mold is fixedly connected to four installation plates at the corners.
[0008] The demolding mechanism comprises a demolding frame, a connecting cylinder, a rectangular slide column, a wedge-shaped butt joint template and an extension rod.
[0009] Further, the demolding mechanism further comprises a plugboard, which is fixedly connected to the upper surfaces of the four wedge-shaped butt joint templates, to realize the function of avoiding the top.
[0010] Further, the lower surfaces of the upper molds and the upper surfaces of the lower molds are respectively provided with avoiding grooves in the middle parts, to provide avoiding effect for the demolding mechanism.
[0011] Further, the upper side wall of the upper side avoiding groove is provided with a top wedge-shaped die groove, and the lower side wall of the lower side avoiding groove is provided with a bottom wedge-shaped die groove, so as to realize groove type limiting.
[0012] Further, the lower surface four corners of the upper die and the upper surface four corners of the lower die are respectively provided with butt joint grooves, so as to realize four-corner butt joint function.
[0013] Further, the lower surface four corners of the upper die and the upper surface four corners of the lower die are respectively provided with limiting holes, so as to realize the function of mounting limiting rods.
[0014] Further, the upper surface of the upper die is fixedly connected with a hydraulic rod connecting seat, so as to realize the function of externally connecting an external hydraulic cylinder.
[0015] Compared with the prior art, the magnetic core processing and pressing die has the following advantages:
[0016] Through the three-layer die structure of the auxiliary demolding part, the wedge-shaped structure and the telescopic structure are adopted for demolding assistance, so that the demolding process is carried out in the process of removing the pressure of the magnetic core forming, and the process of manually using the die to manufacture the magnetic core is significantly simplified. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structural schematic view of the utility model;
[0018] Figure 2 It is a structural schematic view of the utility model upper die, lower die and demolding mechanism separated from each other;
[0019] Figure 3 It is a sectional view of the utility model upper die;
[0020] Figure 4 It is a structural schematic view of the top wedge-shaped die groove;
[0021] Figure 5 It is a sectional view of the utility model lower die;
[0022] Figure 6 It is a planar structural schematic view of the top wedge-shaped die groove, wedge-shaped butt joint die plate, plug plate and bottom wedge-shaped die groove.
[0023] In the drawing: 1 upper die, 2 lower die, 3 butt joint groove, 4 avoiding groove, 5 top wedge-shaped die groove, 6 limiting hole, 7 mounting plate, 8 demolding mechanism, 81 demolding frame, 82 connecting barrel, 83 rectangular sliding column, 84 wedge-shaped butt joint die plate, 85 plug plate, 86 telescopic rod, 9 hydraulic rod connecting seat, 10 bottom wedge-shaped die groove. DETAILED DESCRIPTION
[0024] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0025] Please refer to Figures 1-6 The embodiment provides a technical scheme: a magnetic core processing and pressing die, comprising an upper die 1, a lower die 2 and a demolding mechanism 8.
[0026] The upper die 1 is placed with the lower die 2 on the lower side, the upper surface of the upper die 1 is fixedly connected with the mounting plate 7 at four corners, the middle part of the lower surface of the upper die 1 and the middle part of the upper surface of the lower die 2 are respectively provided with the avoiding groove 4, the upper side wall of the upper avoiding groove 4 is provided with the top wedge-shaped die groove 5, the lower side wall of the lower avoiding groove 4 is provided with the bottom wedge-shaped die groove 10, the four corners of the lower surface of the upper die 1 and the four corners of the upper surface of the lower die 2 are respectively provided with the butt joint groove 3, the four corners of the lower surface of the upper die 1 and the four corners of the upper surface of the lower die 2 are respectively provided with the limiting hole 6, the upper surface of the upper die 1 is fixedly connected with the hydraulic rod connecting seat 9, when the pressing die needs to be used, the lower die 2 is installed to the specified work station, then the external limiting rod is sequentially inserted into the plurality of limiting holes 6, and the hydraulic rod connecting seat 9 and the telescopic end of the external hydraulic rod are fixed.
[0027] The demolding mechanism 8 comprises a demolding frame 81, a connecting cylinder 82, a rectangular slide column 83, a wedge-shaped butt joint mold plate 84 and a telescopic rod 86. The telescopic rod 86 is fixedly connected to the lower surface of the four mounting plates 7 respectively, the lower end of the four telescopic rods 86 is fixedly connected to the upper surface of one demolding frame 81, the inner wall of the demolding frame 81 is fixedly connected with uniformly distributed connecting cylinders 82 (the inner wall of the demolding frame 81 is downwardly inclined), the rectangular slide column 83 is slidably connected in the connecting cylinder 82, one side of the four rectangular slide columns 83 facing the center of the upper mold 1 is fixedly connected with the wedge-shaped butt joint mold plate 84 respectively, the demolding mechanism 8 further comprises an insertion plate 85, the insertion plate 85 is fixedly connected to the upper surface of the four wedge-shaped butt joint mold plates 84 respectively, then the external hydraulic rod can be adjusted and controlled, the external hydraulic rod is elongated to a specified length, thereby driving the upper mold 1 to move downward to a specified position. During this period, the wedge surface of the four wedge-shaped butt joint mold plates 84 will first contact the wedge surface of the bottom wedge-shaped mold groove 10 and maintain a sliding connection relationship. After the upper mold 1 moves downward to the specified position, the four wedge-shaped butt joint mold plates 84 form a lower side forming groove with the bottom wedge-shaped mold groove 10. During the formation of the four wedge-shaped butt joint mold plates 84 and the bottom wedge-shaped mold groove 10, the demolding frame 81 maintains a sliding connection relationship with the avoiding groove 4, thereby ensuring the stability of the lower side forming groove during forming. During this period, the rectangular slide column 83 will be retracted into the connecting cylinder 82 in turn, then the magnetic core raw material is added into the lower side forming groove, the external hydraulic rod is continuously adjusted and controlled, thereby driving the upper mold 1 to press downward at a specified pressure. When the four telescopic rods 86 are retracted to the shortest length, the upper mold 1 continues to press downward, the upper side wall of the top wedge-shaped mold groove 5 presses the magnetic core raw material in the lower side forming groove, during the pressing process, the insertion plate 85 will be inserted into the insertion groove of the top wedge-shaped mold groove 5, and the magnetic core raw material is pressed into a magnetic core. After the magnetic core is pressed and formed, the telescopic end of the external hydraulic rod is retracted, the upper mold 1 moves upward, when the four telescopic rods 86 are elongated to the longest length, the upper mold 1 continues to move upward, thereby driving the four wedge-shaped butt joint mold plates 84 to move upward. At this time, the lower side wall of the four wedge-shaped butt joint mold plates 84 will eject the formed magnetic core. After the upper mold 1 moves upward to the specified position, the sliding relationship with the wedge surface is lost, the formed mold will naturally loosen, and the magnetic core is in an unrestricted state at this time, so the magnetic core can be easily and quickly taken out.
[0028] The working principle of the magnetic core processing and pressing die provided by the utility model is as follows: when the pressing die needs to be used, the lower die 2 is installed on the specified work station, then the external limiting rods are sequentially inserted into the plurality of limiting holes 6, the hydraulic rod connecting seat 9 and the telescopic end of the external hydraulic rod are fixed, then the external hydraulic rod can be controlled, the external hydraulic rod is elongated by a specified length, and the upper die 1 is driven to move downwards to the specified position, during which, the wedge surfaces of the four wedge-shaped butt joint templates 84 first contact the wedge surfaces of the bottom wedge-shaped die grooves 10 and keep the sliding connection relationship, after the upper die 1 is moved downwards to the specified position, the four wedge-shaped butt joint templates 84 and the bottom wedge-shaped die grooves 10 form a lower side forming groove, during which, the rectangular slide posts 83 are sequentially retracted into the interiors of the connecting barrels 82, then the magnetic core raw material is added into the lower side forming groove, the external hydraulic rod is continuously controlled, and the upper die 1 is driven to press downwards with a specified pressure, when the four telescopic rods 86 are retracted to the shortest, the upper die 1 continues to press downwards, the upper side wall of the top wedge-shaped die groove 5 presses the magnetic core raw material in the lower side forming groove, the magnetic core raw material is pressed into a magnetic core, after the pressing and forming, the telescopic end of the external hydraulic rod is retracted, the upper die 1 moves upwards, when the four telescopic rods 86 are elongated to the longest, the upper die 1 continues to move upwards, and then drives the four wedge-shaped butt joint templates 84 to move upwards, at this time, the lower side wall of the four wedge-shaped butt joint templates 84 ejects the formed magnetic core, after the upper die 1 moves upwards to the specified position, at this time, the sliding relationship with the wedge surfaces is lost, the formed die is naturally loose, and the magnetic core is in the state of not being limited, at this time, the magnetic core can be easily and quickly taken out.
[0029] The above only describes the embodiments of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process transformation according to the contents of the utility model specification and the drawings, or direct or indirect application in other related technical fields, are all included in the patent protection range of the utility model.
Claims
1. A magnetic core processing press die, characterized by: Including the upper die (1), lower die (2) and demoulding mechanism (8); The upper die (1) is provided with the lower die (2 on the lower side, and the upper surface of the upper die (1) is respectively fixedly connected with the mounting plate (7) at four corners. The demoulding mechanism (8) comprises a demoulding frame (81), a connecting barrel (82), a rectangular slide column (83), a wedge-shaped butt joint template (84) and a telescopic rod (86), the telescopic rod (86) is fixedly connected to the lower surface of the four mounting plates (7) respectively, the lower end of the four telescopic rods (86) is fixedly connected with the upper surface of one demoulding frame (81), the inner wall of the demoulding frame (81) is fixedly connected with the uniformly distributed connecting barrels (82), the rectangular slide column (83) is slidably connected in the connecting barrel (82), and the side of the four rectangular slide columns (83) towards the center of the upper die (1) is respectively fixedly connected with the wedge-shaped butt joint template (84).
2. A magnetic core processing press die according to claim 1, characterized in that: The demoulding mechanism (8) further comprises an insertion plate (85), and the insertion plate (85) is fixedly connected to the upper surface of the four wedge-shaped butt joint templates (84) respectively.
3. A magnetic core processing press die according to claim 1, wherein: The upper surface of the upper die (1) is provided with the avoiding groove (4) in the middle.
4. A magnetic core processing press die according to claim 3, characterized in that: The upper side of the avoiding groove (4) is provided with the top wedge-shaped die groove (5) on the upper side wall, and the lower side of the avoiding groove (4) is provided with the bottom wedge-shaped die groove (10) on the lower side wall.
5. A magnetic core processing press die according to claim 1, wherein: The lower surface of the upper die (1) is provided with the butt joint groove (3) at four corners respectively.
6. A magnetic core processing press die according to claim 1, wherein: The lower surface of the upper die (1) is provided with the limiting hole (6) at four corners respectively.
7. A magnetic core processing press die according to claim 1, wherein: The upper surface of the upper die (1) is fixedly connected with the hydraulic rod connecting seat (9).