Sealed electric automobile transfer box
By designing a sealed electric vehicle adapter box, a sealed cavity is formed by the front protective cover, main housing, and upper protective cover, and multiple seals are achieved using high-elasticity rubber sealing strips. This solves the problem of easy damage to electric truck charging sockets and achieves a high level of sealing protection and multi-functional integration.
Patent Information
- Application Number
- CN202422880916.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Existing electric truck charging sockets are susceptible to damage from water or mud, have low levels of sealing and protection, cannot integrate precision components, and have limited functionality.
Design a sealed electric vehicle adapter box, which uses a front protective cover, a main housing and an upper protective cover to form a sealed cavity, integrates electrical components and uses a high-elasticity rubber sealing strip for multiple seals to form a closed space.
It achieves a high level of sealing protection, can integrate electrical components that are incompatible with the vehicle battery and PEU, has fast charging and power supply functions, and improves the durability and functional versatility of the charging socket.
Smart Images

Figure CN223693414U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electric truck electrical distribution device technical field, concretely is a sealed electric vehicle adapter box. BACKGROUND
[0002] At present, electric truck is mostly in the form of fast charging, and the fast charging socket is mostly installed on the side of the frame outside the cab without protective measures, which is easy to be waterlogged or filled with sand, causing the charging socket to be damaged. Or there is a simple protective shell, but because the tail of the charging socket is a copper wire, the shell needs to be opened to pass through the wire hole, and the shell has a low sealing level, cannot integrate other precision devices, has a single function, and has a low sealing protection level.
[0003] In order to solve the above problems, the case is born. CONTENT OF THE UTILITY MODEL
[0004] (I) Technical problem solved
[0005] In view of the deficiencies of the prior art, the utility model provides a sealed electric vehicle adapter box, which solves the problems raised in the above background technology.
[0006] (II) Technical scheme
[0007] In order to achieve the above purpose, the utility model is realized by the following technical scheme: a sealed electric vehicle adapter box, comprising a front protective cover, a main shell, an upper protective cover, the front protective cover and the front part of the main shell form a sealed box body, the upper protective cover and the main shell form a sealed cavity, the cavity is integrated with the electric element for switching, a circle of blocking blocks is additionally arranged at the bottom of the upper protective cover, a sealing rubber strip one is tightly attached to the inner side of the blocking block, the bottom end of the sealing rubber strip one is lower than the bottom end of the blocking block and expands outward.
[0008] Preferably, the sealing rubber strip one is made of high-elastic rubber.
[0009] Preferably, the main shell is connected with the front protective cover to form a convex cover, the inner circle of the convex cover is recessed to form a recess, the inner side of the front protective cover is formed with a connecting block matched with the size of the inner wall, and the connecting block is surrounded by a circle of sealing rubber strip two.
[0010] Preferably, the recess is provided with a circle of sunken embedding groove, and the sealing rubber strip two is designed to have a U-shaped cross section, and the sealing rubber strip two is in contact with the convex end face to form secondary sealing.
[0011] (III) Beneficial effects
[0012] Compared with the prior art, the sealed electric vehicle adapter box has the following advantages: the sealed space formed by the charging socket, the main shell, the upper protective cover and the high-voltage socket can flexibly integrate the electric components that cannot be compatible with the vehicle battery and PEU; meanwhile, the sealing rubber strip one and the plugging block that are designed at the closed cover of the main shell can play the role of high-density sealing while playing the role of intermediate adapter for fast charging and power supply. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a schematic view of the utility model from the top after disassembly;
[0014] Figure 2 It is a schematic view of the utility model from the side after disassembly;
[0015] Figure 3 It is a side view of the upper protective cover of the utility model;
[0016] Figure 4 It is a partial view of the main shell and the front protective cover of the utility model;
[0017] Figure 5 It is a side view of the front protective cover of the utility model;
[0018] Figure 6 It is a current direction diagram when the utility model is charging;
[0019] Figure 7 It is a current direction diagram when the utility model is working;
[0020] Figure 8 It is a high-voltage charging principle diagram of the utility model.
[0021] In the figure: 1, front protective cover; 01, sealing rubber strip two; 02, groove; 03, adapter block; 04, convex cover; 05, embedded groove; 2, upper protective cover; 21, plugging block; 22, sealing rubber strip one; 3, main shell; 4, charging socket; 5, high-voltage socket one; 6, high-voltage socket two; 7, low-voltage socket; 8, relay; 9, conductive copper bar; 10, high-voltage control panel. DETAILED DESCRIPTION
[0022] The utility model will be further described in detail through the drawings and examples.
[0023] As Figures 1-2 shown: a sealed electric vehicle adapter box, including front protective cover 1: with main shell 3 front part forms sealed box body, protects charging socket 4;Upper protective cover 2: it has sealing rubber strip one 22 on it, with main shell 3 forms sealed cavity, protects internal electronic device;Main shell 3: for installation and protection device.
[0024] The main shell 3 of the adapter box is divided into two communicating cavities, both of which have good sealing property and structural strength. The cavity is provided with a charging socket 4 and a front protective cover 1, which can protect the charging socket 4. The cavity is internally provided with electrical elements such as a relay 8 and a high-voltage control panel 10, and is provided with an upper protective cover 2, which can realize charging process control and supply power to the electronic power unit of the whole vehicle.
[0025] The adapter box utilizes the closed space formed by the charging socket 4, the main shell 3, the upper protective cover 2, the high-voltage socket one 5 and the high-voltage socket two 6, and can flexibly integrate electrical elements that are incompatible with the battery and PEU of the whole vehicle, such as the relay 8, the high-voltage control panel 10, the high-voltage socket one 5 and the high-voltage socket two 6, thereby playing a protective role and realizing the intermediate adapter role of fast charging and power supply.
[0026] Referring to FIG. 1, Figure 3 The bottom of the upper protective cover 2 is provided with a ring of blocking blocks 21, which are matched with the inner ring size of the upper opening of the main shell 3 and are embedded therein after being closed. Since there is a slight gap between the blocking blocks 21 and the upper opening of the main shell 3 when the blocking blocks 21 are embedded, the sealing degree is poor. A ring of sealing rubber strips one 22 is additionally provided at the bottom of the upper protective cover 2, which is tightly attached to the inner side of the blocking blocks 21. In addition, the bottom end of the sealing rubber strips one 22 is lower than the bottom end of the blocking blocks 21 and expands outward to be squeezed apart. The sealing rubber strips one 22 further seal the gap between the upper opening of the main shell 3 and the blocking blocks 21. The sealing rubber strips one 22 are made of high-elastic rubber, and the blocking blocks 21 can better confine and embed the sealing rubber strips one 22 in the main shell 3.
[0027] Referring to FIG. 1, Figure 2 The main shell 3 is provided with a convex cover 04 that forms a protective cover with the front protective cover 1. The inner ring of the convex cover 04 is recessed to form a recessed groove 02. The inner side of the front protective cover 1 is provided with a matching block 03 that is matched with the size of the inner wall and can be completely placed in the convex cover 04. The matching block 03 is surrounded by a ring of sealing rubber strips two 01, which are used for sealing when being placed in the recessed groove 02.
[0028] Referring to FIG. 1, Figures 4-5 Further, the recessed groove 02 is provided with a ring of sunken embedding grooves 05 at the periphery, and the sealing rubber strips two 01 are designed to have a U-shaped cross section, so that the sealing gasket can be entirely squeezed into the embedding grooves 05. In addition, the contact between the sealing rubber strips two 01 and the convex end face can also increase the secondary sealing.
[0029] As shown in FIG. 1, Figures 1-7The shown: charging socket 4: with sealing gasket, installed on the main shell 3, play a sealing and fast charging effect. At the same time the tail for copper row structure, suitable for integrated in the shell and relay 8 connection. High voltage socket one 5: output current to the vehicle battery. High voltage socket two 6: output current to electronic power unit. Low voltage socket 7: output low voltage detection signal. Relay 8: control charging circuit break. Conductive copper row 9: connecting charging socket 4, relay 8 and high voltage socket one 5, high voltage socket two 6, for conductive. High voltage control board 10: control relay 8 switch.
[0030] The main shell 3 integrated with the vehicle battery and electronic power unit has been shaped relay 8, high voltage control board 10 etc. (the upper power unit), play the role of intermediate adapter.
[0031] Charging branch working process: when inserting the charging gun, high voltage control board 10 control relay 8 on, high voltage socket one 5 output current to the vehicle battery, realize the function of charging. Power supply branch working process: high voltage socket two 6 connection vehicle battery, through the adapter box inside the copper row and high voltage socket one 5, high voltage socket two 6, to the vehicle PEU power supply.
[0032] Referring to the accompanying Figure 8 The shown, high voltage principle: charging work, only from the charging socket 4 to the power battery power supply. Charging is completed and the vehicle starts to work, the power battery to PEU power supply.
[0033] Specific structure: charging socket 4 with sealing gasket, installed on the adapter box main shell 3, with sealing strip of the upper protective cover 2, high voltage socket one 5, high voltage socket two 6, low voltage socket 7 together form a closed cavity. Internal installation relay 8, conductive copper row 9, high voltage control board 10. The above combination of devices, form two charging and power supply branch, and can be internally controlled break, output low voltage signal and high voltage current.
[0034] The above described according to the example for the inspiration, through the above description, the relevant staff can be in the range of not deviating from the idea of the invention, a variety of changes and modifications. The use of new technology range is not limited to the content of the specification, must be determined by the scope of claims to determine the scope of protection.
Claims
1. A sealed electric vehicle adapter box, comprising a front protective cover, a main shell, an upper protective cover, the front protective cover and the front part of the main shell form a sealed box, the upper protective cover and the main shell form a sealed cavity, and the inside of the cavity is integrated with electrical components for adapter function, characterized in that: The bottom of the upper protective cover is additionally provided with a ring of blocking blocks, and a sealing rubber strip one is tightly attached to the inner side of the blocking blocks.
2. The sealed electric vehicle adapter box of claim 1, wherein: The sealing rubber strip one is made of high-elastic rubber.
3. The sealed electric vehicle adapter box of claim 1, wherein: The main shell is provided with a convex cover which is connected with the front protective cover to form an enclosure, the inner ring of the convex cover is recessed to form a recess, the inner side of the front protective cover is formed with a connecting block which is matched with the size of the inner wall, and the periphery of the connecting block is surrounded by a ring of sealing rubber strip two.
4. The sealed electric vehicle adapter box of claim 3, wherein: The periphery of the recess is provided with a ring of sunken embedding grooves, and the sealing rubber strip two is designed to have a U-shaped cross section, and the sealing rubber strip two is in contact with the convex end surface to form secondary sealing.