Space-saving BDU fixing support

By designing a horizontally arranged first support plate and a vertically arranged second support plate, the problem of the large lateral space occupied by the BDU fixing bracket was solved, achieving efficient space utilization of the battery pack and improving battery energy density.

CN223694109UActive Publication Date: 2025-12-19XIAOGAN CORNEX NEW ENERGY INNOVATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423222706.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-19
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

The existing BDU mounting brackets are arranged horizontally, which results in a large occupation of horizontal space, reduces the number of cell placement positions for new energy batteries, and lowers battery density.

Method used

The first support plate is arranged horizontally, and the second support plate is arranged vertically. The BDU parts are fixed through mounting holes and mounting protrusions. The overall structure occupies more vertical space and less horizontal space, which is suitable for the narrow space of the battery pack.

Benefits of technology

This improves the utilization rate of battery pack cell space, increases battery energy density, and ensures stable installation and ease of operation of BDU components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a space-saving type BDU fixing support, and belongs to the field of new energy batteries. The support comprises a first support plate and a second support plate, the first support plate and the second support plate are both of a square structure, the first support plate is horizontally arranged, a mounting hole in the vertical direction is formed in the first support plate, the second support plate is vertically arranged on the first support plate, a first mounting protrusion is arranged on the second support plate, and a second mounting protrusion is arranged on the second support plate. And the first mounting bulge is vertical to the second bracket plate. By adopting the space-saving BDU fixing bracket provided by the embodiment of the utility model, the problem that the occupied transverse space is large in the prior art can be solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to new energy battery field, especially a kind of space-saving BDU fixed support. BACKGROUND

[0002] BDU in new energy vehicle, namely battery drive unit (Battery Drive Unit), also be called battery pack circuit breaking unit (Battery Disconnect Unit), is the core component in electric vehicle. Its main responsibility is to convert electrical energy into mechanical energy, to drive the car to travel. BDU is composed of battery pack, motor and controller, not only receives the electrical energy of charging system, accurately controls the speed and torque of motor, simultaneously also monitors battery state in real time, to ensure the safety and stable operation of battery.

[0003] In prior art, to ensure the installation stability of BDU, most are fixed in battery box by horizontally arranged BDU support, but due to the limited space structure in battery box, it will lead to larger occupation of horizontal space, larger occupation of horizontal space means less position of arranging cell, thereby reducing the total power of new energy battery.

[0004] In prior art, BDU fixed support is arranged horizontally, which leads to larger occupation of horizontal space, thereby leading to smaller battery density of new energy battery. SUMMARY

[0005] The utility model embodiment provides a kind of space-saving BDU fixed support, can solve the problem of larger occupation of horizontal space in prior art.The technical solution is as follows:

[0006] A kind of space-saving BDU fixed support, comprising: first support plate and second support plate,

[0007] The first support plate and the second support plate are square structure, the first support plate is horizontally arranged, the first support plate is opened on installation hole in vertical direction, the second support plate is vertically arranged on the first support plate, first installation protrusion is provided on the second support plate, and the first installation protrusion is perpendicular to the second support plate.

[0008] Optionally, second installation protrusion is provided on the second support plate, the first installation protrusion and the second installation protrusion are cylindrical structure, the diameter of the second installation protrusion is greater than the diameter of the first installation protrusion, and the second installation protrusion is perpendicular to the second support plate.

[0009] Optionally, the lower portion of the second installation protrusion is provided with a limiting block.

[0010] Optionally, the second mounting protrusion is located above the second support plate.

[0011] Optionally, a reinforcing rib is arranged at the angle between the first support plate and the second support plate.

[0012] Optionally, a plurality of reinforcing ribs are arranged, and the plurality of reinforcing ribs are uniformly spaced along the length direction of the first support plate.

[0013] Optionally, a first reinforcing plate is further included, the first reinforcing plate is perpendicular to the first support plate and the second support plate, and the first reinforcing plate is provided with two first reinforcing plates arranged at two ends of the length direction of the first support plate.

[0014] Optionally, a second reinforcing plate is further included, the second reinforcing plate is arranged on one side of the top of the second support plate and is parallel to the first support plate.

[0015] The technical scheme provided by the embodiment of the utility model has at least the following beneficial effects:

[0016] The space-saving BDU fixing support provided by the embodiment of the utility model is fixedly connected with the first support plate and the second support plate, is installed on the box body through the mounting hole on the first support plate to be fixed, and is fixed by installing the BDU part on the first mounting protrusion on the second support plate, so that the BDU part is fixed on the fixing support in the vertical direction due to the vertical arrangement of the second support plate, so that the overall structure occupies more longitudinal space and less horizontal space, the fixing support can be arranged in the narrow space inside the battery pack, so that more space can be provided for the battery pack to place the battery cell, the battery energy density is improved, and the problem of occupying more horizontal space in the prior art can be effectively solved. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the drawings needed in the embodiment description will be briefly introduced, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor.

[0018] Figure 1 is the overall structure schematic view provided by the embodiment of the utility model;

[0019] Figure 2 is the cooperation schematic view with the battery box provided by the embodiment of the utility model.

[0020] In the figure: 1-First bracket plate; 11-Mounting hole; 2-Second bracket plate; 31-First mounting protrusion; 32-Second mounting protrusion; 4-Limiting block; 5-Reinforcing rib; 6-First reinforcing plate; 7-Second reinforcing plate; 8-Battery box. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0022] Figure 1 This is a schematic diagram of the overall structure provided in an embodiment of the present utility model; Figure 2 This is a schematic diagram showing the interaction between the battery housing and an embodiment of this utility model. Figures 1 to 2 The space-saving BDU fixing bracket shown is characterized by comprising: a first bracket plate 1 and a second bracket plate 2, both of which are square structures. The first bracket plate 1 is arranged horizontally and has a mounting hole 11 along the vertical direction. The second bracket plate 2 is arranged vertically on the first bracket plate 1 and has a first mounting protrusion 31, which is perpendicular to the second bracket plate 2.

[0023] For example, in this embodiment of the present invention, both the first support plate 1 and the second support plate 2 are made of 1.0mm thick steel, effectively reducing weight and achieving the goal of lightweighting. The overall solution adopts sheet metal bending, sheet metal stamping and riveting processes, eliminating the need for welding. It can be stamped with an integrated mold, effectively reducing weight and achieving the goal of lightweighting with high precision and fewer steps. This solution adopts the form of discrete BDU components, which can be freely arranged on the first mounting protrusion 31. First, the various BDU parts are mounted on the second support plate 2 through the first mounting protrusion 31 and the wiring is connected. Then, the fixed bracket and BDU parts are set as a whole on the battery pack housing. The fixed bracket is fixed to the battery pack housing by using screws and other fasteners through the mounting holes 11 and the assembly holes on the housing. Since the BDU components are vertically arranged and mounted on the second bracket plate 2, the overall structure occupies more vertical space and less horizontal space. In a battery pack, sufficient horizontal space is usually required for the cells to be stacked in order to maximize their capacity. However, there is usually a narrow vertical space between the cells and the casing. By setting this fixing bracket in this form, the BDU assembly can be installed in the vertical space between the cells and the casing, thus leaving more assembly space for the cells and improving the overall energy density of the battery pack.

[0024] The utility model discloses a kind of space-saving BDU fixed supports, first support plate 1 and second support plate 2 are fixedly connected, and by the mounting hole 11 on first support plate 1, the fixed support is installed on the box to be fixed, then by BDU parts are installed on the first installation protrusion 31 on second support plate 2 and fixed, since second support plate 2 is vertically arranged, so that BDU parts are vertically fixed on the fixed support, so that the overall structure occupies more longitudinal space, and less transverse space is occupied, the fixed support can be arranged in the narrow space inside battery pack, so that more space can be provided for battery pack to place battery cell, so as to improve battery energy density, which can effectively solve the problem of occupying more transverse space in the prior art.

[0025] Optionally, the second support plate 2 is provided with a second installation protrusion 32, the first installation protrusion 31 and the second installation protrusion 32 are both cylindrical structures, the diameter of the second installation protrusion 32 is greater than that of the first installation protrusion 31, and the second installation protrusion 32 is perpendicular to the second support plate 2.

[0026] Exemplarily, in the utility model embodiment, in BDU parts, electrical parts and fuses are usually divided, electrical parts can be installed on the first installation protrusion 31, and fuses are usually large in size and heavy in weight. By setting a larger second installation protrusion 32 to install the fuse, it can prevent the first installation protrusion 31 from being unable to bear the weight of the fuse, thereby improving the structural stability of the fixed support.

[0027] Optionally, a limiting block 4 is arranged below the second installation protrusion 32.

[0028] Exemplarily, in the utility model embodiment, since the fuse is an important part and the fuse is heavy, by arranging the limiting block 4 below the second installation protrusion 32, an assembly limiting effect can be provided for the installation of the fuse, thereby further improving the structural stability of the fixed support. The limiting block 4 can also mark the BDU parts installed on the second installation protrusion 32, thereby facilitating the identification of the parts by the staff, thereby improving the operation convenience of the fixed support.

[0029] Optionally, the second installation protrusion 32 is located above the second support plate 2.

[0030] Exemplarily, in the embodiment of the utility model, the second mounting protrusion 32 is arranged on the upper side of the second support plate 2, so that when the BDU parts are installed, the fuse can be installed on the upper side, and during the use of the BDU, the fuse may be fused and needs to be replaced, and when the fixed support is installed in the narrow longitudinal space, the fuse on the upper side can also be operated. Compared with the traditional technology, the fuse is installed in the middle part, and the whole support needs to be removed every time the fuse is fused, and the fixed support in the embodiment installs the fuse on the upper side, which is convenient for direct replacement, thereby further improving the operation convenience of the fixed support.

[0031] Optionally, the first support plate 1 and the second support plate 2 are provided with a reinforcing rib 5 at the included angle.

[0032] Exemplarily, in the embodiment of the utility model, by arranging the reinforcing rib 5, the structural strength between the first support plate 1 and the second support plate 2 can be improved, and after the BDU parts are installed on the second support plate 2, the whole second support plate 2 may be inclined, and by arranging the reinforcing rib 5, the structural strength of the fixed support is further improved.

[0033] Optionally, the reinforcing rib 5 is provided with a plurality of reinforcing ribs 5, and the plurality of reinforcing ribs 5 are uniformly arranged along the length direction of the first support plate 1.

[0034] Exemplarily, in the embodiment of the utility model, by arranging a plurality of reinforcing ribs 5, the connection strength between the first support plate 1 and the second support plate 2 can be further improved, thereby further improving the structural strength of the fixed support.

[0035] Optionally, it also includes a first reinforcing plate 6, the first reinforcing plate 6 is perpendicular to the first support plate 1 and the second support plate 2 respectively, the first reinforcing plate 6 is provided with two, and is arranged at both ends of the length direction of the first support plate 1.

[0036] Exemplarily, in the embodiment of the utility model, since the second support plate 2 needs to arrange a plurality of BDU parts, the height is higher, and only by arranging the reinforcing rib 5 can not reach the stable effect, by arranging the first reinforcing plate 6, the structural strength between the first support plate 1 and the second support plate 2 can be further strengthened, and the deformation of the whole support structure is prevented. The first reinforcing plate 6 and the first support plate 1 are connected in a bending and stacking manner, and a mounting hole 11 is arranged at the bending and stacking position, and the mounting hole 11 is matched with the mounting hole 11. When the fixed support is installed on the box, the structural strength between the first reinforcing plate 6 and the first support plate 1 can be further strengthened by the bolt, thereby further improving the structural strength of the fixed support.

[0037] Optionally, the second reinforcing plate 7 is arranged on one side of the top of the second support plate 2 and is parallel to the first support plate 1.

[0038] Exemplarily, in the embodiment of the utility model, through setting the second reinforcing plate 7, the second reinforcing plate 7 can be connected with the first reinforcing plate 6 and the second support plate 2, so as to improve the structural strength between the first reinforcing plate 6 and the second support plate 2, and similarly, the connection between the first reinforcing plate 6 and the second reinforcing plate 7 also adopts the bending and stacking mode, so as to strengthen the connection strength of the first reinforcing plate 6 and the second reinforcing plate 7, and further improve the structural strength of the fixed support. On the other hand, when the battery box works in a certain humid environment and there is a certain temperature change in the box, condensation may be formed inside the box cover, and if the condensation drops after gathering, it is easy to invade the high-voltage electrical components to cause short circuit, the second reinforcing plate 7 not only strengthens the structure, but also provides a certain shading effect for the high-voltage electrical components, and when the condensation drops, it will not directly contact the high-voltage electrical components, so as to improve the safety of the battery pack.

[0039] Unless otherwise defined, technical terms or scientific terms used herein should be understood as having the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs. The "first", "second" and similar words used in the utility model patent application specification and claims do not represent any order, quantity or importance, but are only used to distinguish different components. Similarly, "one" or "a" and similar words do not represent a quantity limit, but represent the existence of at least one. "Include" or "contain" and similar words mean that the elements or objects appearing before "include" or "contain" cover the elements or objects listed after "include" or "contain" and their equivalents, and do not exclude other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to represent relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0040] The above is only the optional embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement and the like made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A space-saving BDU fixation support, characterized in that, Include: First support plate (1) and second support plate (2), The first support plate (1) and the second support plate (2) are square structure, the first support plate (1) is horizontally arranged, the first support plate (1) is provided with mounting hole (11) along the vertical direction, the second support plate (2) is vertically arranged on the first support plate (1), the second support plate (2) is provided with first installation protrusion (31), the first installation protrusion (31) is perpendicular to the second support plate (2).

2. A space saving BDU mounting bracket as claimed in claim 1, wherein, The second support plate (2) is provided with second installation protrusion (32), the first installation protrusion (31) and the second installation protrusion (32) are cylindrical structure, the diameter of the second installation protrusion (32) is greater than the diameter of the first installation protrusion (31), the second installation protrusion (32) is perpendicular to the second support plate (2).

3. A space saving BDU mounting bracket according to claim 2, wherein The lower portion of the second installation protrusion (32) is provided with a limiting block (4).

4. The space-saving BDU mounting bracket of claim 2, wherein, The second installation protrusion (32) is located above the second support plate (2).

5. The space saving BDU mounting bracket of claim 1, wherein, The included angle of the first support plate (1) and the second support plate (2) is provided with reinforcing rib (5).

6. A space saving BDU mounting support according to claim 5, wherein, The reinforcing rib (5) is provided with a plurality of, and a plurality of reinforcing ribs (5) are uniformly arranged along the length direction of the first support plate (1).

7. A space saving BDU mounting support as claimed in claim 1, wherein, It also includes a first reinforcing plate (6), the first reinforcing plate (6) is perpendicular to the first support plate (1) and the second support plate (2) respectively, the first reinforcing plate (6) is provided with two, respectively arranged at both ends of the length direction of the first support plate (1).

8. A space saving BDU mounting support according to claim 7, wherein, It also includes a second reinforcing plate (7), the second reinforcing plate (7) is arranged on one side of the top of the second support plate (2) and parallel to the first support plate (1).