Novel power supply control board with limiting structure
By combining gear and rack transmission with a self-locking mechanism, the stability problem of the new energy power control board under vibration environment is solved, achieving efficient and reliable main body fixation and improving the safety and durability of the equipment.
Patent Information
- Application Number
- CN202520667583.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-04-10
AI Technical Summary
In complex or vibrating environments, the telescopic rods of existing new energy power control boards may loosen due to external forces, leading to unstable connections, affecting the stable operation of the equipment, and potentially damaging the equipment.
The device employs a gear and rack transmission and a self-locking mechanism. The connecting rod drives the extrusion plate to move synchronously to clamp the main body. The combination of an internal hexagonal nut and a spring achieves axial pre-tightening and self-locking, ensuring uniform distribution and stability of the clamping force.
It improves the stability and safety of the power control board in vibration environments, prevents clamping force attenuation, and significantly enhances the durability and reliability of the equipment.
Smart Images

Figure CN223694201U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of power electronic control especially relates to a novel power control panel with limiting structure. BACKGROUND
[0002] The novel power control panel, as the core component of modern power electronic technology, aims to achieve efficient and precise control and management of power resources. It not only integrates advanced power conversion, distribution, and protection technologies, but also incorporates intelligent control strategies to meet the high requirements of power stability, safety, and energy efficiency ratio in various application scenarios such as new energy power generation systems, electric vehicle charging stations, and data centers. The design innovation of the novel power control panel, especially in its structural optimization, heat dissipation performance improvement, and application of intelligent control algorithms, aims to further enhance the operating efficiency and reliability of power equipment.
[0003] Currently, there are many designs of new energy power control panels on the market, including a new energy power control panel with the publication number CN220830590U, which includes a bottom plate, a main body embedded on the top of the bottom plate, a clamping groove equidistantly arranged on the top of the bottom plate, and a bolt penetrating through the top of the bottom plate. The device limits the main body through the groove of the bottom plate, and fixes the main body through the cooperation of the extension rod inside the groove and the connecting block. The equidistantly arranged extension rods make the main body more stable during use. The groove positions the main body, replacing manual positioning to make it more convenient for workers to install, effectively improving their work efficiency. The support rod supports the bottom plate, making the bottom of the main body suspended, allowing it to dissipate heat through the bottom during use, effectively preventing the device from being too stable, and effectively improving its work efficiency.
[0004] However, when using the extension rod to fix the two sides of the main body, its stability depends on the locking mechanism of the extension rod. However, in complex or vibrating working environments, the extension rod may slide due to external forces, causing the connection with the main body to loosen or even detach, thereby affecting the stable operation of the entire power control panel and potentially damaging the equipment itself. UTILITY MODEL CONTENTS
[0005] In order to overcome the lack of stability and the safety hazard, the utility model provides a safe novel power control panel with a limiting structure.
[0006] A novel power control panel with a limiting structure includes:
[0007] A power control panel with a recess in the center for accommodating the main body;
[0008] Two extruded plates symmetrically slidingly connected to the two sides of the recess, with the inner side of the extruded plate extruding and cooperating with the two sides of the main body;
[0009] A driving mechanism, comprising a rack fixedly connected with the two extrusion plates respectively, a gear engaged with the two racks, and a connecting rod assembly driving the gear to rotate; the connecting rod assembly comprises a connecting rod threaded with the power control board through a threaded groove, one end of the connecting rod is fixed with a limiting strip, the limiting strip is embedded in a transmission groove of the gear, so that the rotation of the connecting rod drives the gear to rotate, and in turn drives the two racks to move synchronously towards or reversely.
[0010] A self-locking mechanism, comprising an inner hexagonal nut arranged at the other end of the connecting rod and a stabilizing assembly sleeved on the connecting rod, the stabilizing assembly is matched with the inner hexagonal nut through the elastic force of the spring, realizing the axial pre-tightening and self-locking of the connecting rod.
[0011] Further, the stabilizing assembly comprises two circular rings sleeved on the connecting rod and a spring located between the two circular rings, one of the circular rings abuts against the power control board, the other circular ring abuts against the inner hexagonal nut, and the compression force of the spring makes the threads of the connecting rod closely fit the threaded groove.
[0012] Further, the two extrusion plates are provided with a plurality of positioning grooves on the side close to each other, and a push plate is clamped in each positioning groove; the two push plates are inserted into each other for limiting the main body; the push plates are inserted into different positioning grooves to limit the main body of different sizes.
[0013] Further, the push plate comprises a first push plate with a cavity and a second push plate with an insertion part, the insertion part and the cavity cooperate to form a cross-limiting structure, and the push plate can be detachably installed in different positioning grooves to adapt to the size change of the main body.
[0014] Further, a handle is fixedly installed on the push plate for inserting and pulling the push plate into and out of the positioning groove.
[0015] Further, a plurality of air holes are formed in the middle of the power control board, and the design of the air holes can effectively improve the heat dissipation condition inside the power control board, which helps to reduce the aging and damage of components caused by high temperature.
[0016] Further, a protective pad is connected to the side adjacent to the two extrusion plates.
[0017] Further, a protective shell is slidably connected to the power control board.
[0018] Compared with the prior art, the utility model have beneficial effects: one, through the meshing of gear and both sides gear rack, and the mechanical linkage of connecting rod drive gear rotation of limit strip, realize both sides extrusion plate synchronous or reverse movement, form symmetrical clamping to main part. Compared with the single point fixed of traditional telescopic rod, this design ensures the uniform distribution of clamping force through gear rack drive, avoids unilateral loose caused by vibration. Two, connecting rod is connected with power control panel through thread groove, and the tail end is equipped with internal hexagon nut and spring set stable assembly. The spring pre-tightening force makes the connecting rod thread closely fit with the thread groove, forms the axial self locking, prevents the clamping force attenuation caused by the connecting rod self rotation under the vibration environment. Therefore, the utility model discloses the collaborative design of mechanical linkage and self locking mechanism, solved the stability defect of traditional telescopic rod fixed mode under the vibration environment, realized the efficient, reliable main body fixed, significantly improved the safety and durability of power control panel. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the whole structure schematic view of the utility model.
[0020] Figure 2 It is the stereoscopic structure section view of the utility model power control panel.
[0021] Figure 3 It is Figure 2 The enlarged view of A in the middle.
[0022] Figure 4 It is the stereoscopic structure schematic view of the utility model push plate and handle.
[0023] Drawing reference: 1, power control panel, 101, main body, 2, extrusion plate, 3, rack, 4, gear, 5, connecting rod, 6, thread groove, 7, internal hexagon nut, 8, circular ring, 9, spring, 10, limit strip, 11, push plate, 12, cavity, 13, positioning groove, 14, handle, 15, air hole, 16, protective pad, 17, protective shell. DETAILED DESCRIPTION
[0024] The utility model is further explained in connection with the drawings and examples.
[0025] Example: a novel power control panel with limit structure, as shown in the figure, includes: Figures 1-4
[0026] Power control panel 1, the center is equipped with recess for accommodating main body 101;
[0027] Two extrusion plates 2, the extrusion plate 2 is symmetrically slidably connected to both sides of the recess, and the inner side of the extrusion plate 2 is extruded and matched with the two sides of the main body 101;
[0028] Driving mechanism, the driving mechanism includes rack 3 fixedly connected with two extrusion plates 2 respectively, gear 4 engaged with two racks 3, and connecting rod assembly driving gear 4 to rotate; the connecting rod assembly includes connecting rod 5 threaded with power control panel 1 through thread groove 6, one end of connecting rod 5 is fixed with limit strip 10, the limit strip 10 is embedded in the transmission groove of gear 4, so that the rotation of connecting rod 5 drives gear 4 to rotate, in turn, two racks 3 are synchronously moved towards or reversely.
[0029] Self-locking mechanism, the self-locking mechanism includes internal hex nut 7 arranged at the other end of connecting rod 5 and stable assembly sleeved on connecting rod 5, the stable assembly is matched with internal hex nut 7 through the elastic force of spring 9, the axial pre-tightening and self-locking of connecting rod 5 are realized.
[0030] As shown in Figure 3 , the stable assembly includes two circular rings 8 sleeved on connecting rod 5 and spring 9 located between two circular rings 8, one of circular rings 8 abuts against power control panel 1, the other circular ring 8 abuts against internal hex nut 7, and the compression force of spring 9 makes the threads of connecting rod 5 closely fit with thread groove 6.
[0031] Put the main body 101 into the groove in the middle of power control panel 1, then rotate internal hex nut 7 through a tool, internal hex nut 7 drives connecting rod 5 to rotate in thread groove 6, at the same time, gear 4 is driven to rotate through the limit strip 10 at the bottom, at the same time, limit strip 10 slides along the transmission groove in the first direction, gear 4 is engaged with the racks 3 on both sides, so that the two racks 3 slide towards each other, thereby driving the two extrusion plates 2 to slide towards the middle, extruding the main body 101 and fixing it. In the process of rotating, connecting rod 5 also drives internal hex nut 7 to move downward, thereby extruding spring 9 through circular ring 8, the springback force of spring 9 provides an upward thrust to internal hex nut 7, so that the top surface of each thread of connecting rod 5 and thread groove 6 is in close contact, effectively preventing the self-rotation of connecting rod 5.
[0032] As shown in Figure 4 , the side of the two extrusion plates 2 close to each other is provided with a plurality of positioning grooves 13, and the push plate 11 is clamped in the positioning groove 13; the two push plates 11 are inserted into each other and used for limiting the main body 101; the push plate 11 is inserted into different positioning grooves 13 to limit the main body 101 of different sizes. The push plate 11 includes first push plate with cavity 12 and second push plate with insertion part, the insertion part and the cavity 12 cooperate to form a cross-limiting structure, and the push plate 11 can be detachably installed in different positioning grooves 13 to adapt to the size change of the main body 101.
[0033] Before putting into the main body 101, according to the actual length of the main body 101, the corresponding push plate 11 is inserted at the front and rear ends of the extrusion plate 2, it needs to be noted that the two push plates 11 are butt jointed, that is, the insertion part of one push plate 11 is accurately inserted into the cavity 12 of the other push plate, to ensure that they can be closely matched. In this way, when the push plate 11 is installed on the extrusion plate 2, they can further limit the movement of the main body 101 from the front and rear sides, and improve the stability of the fixed. The subsequent need to adjust the position of the push plate 11 to adapt to the main body 101 of different lengths, just need to pull out the push plate 11 from the positioning groove 13 through the handle 14, and then insert it into the appropriate positioning groove 13.
[0034] As shown in Figure 2 , the power control board 1 is provided with a plurality of air holes 15 in the middle, the design of the air holes 15 can effectively improve the heat dissipation condition inside the power control board 1, which helps to reduce the aging and damage of components caused by high temperature.
[0035] As shown in Figure 2 , it also includes a protective pad 16, one side of the two extrusion plates 2 is connected with the protective pad 16, the protective pad 16 laid on the extrusion plate 2 can play a buffering role when the extrusion plate 2 clamps the main body 101, and the deformable protective pad 16 further optimizes the clamping and fixing effect of the extrusion plate 2.
[0036] As shown in Figure 1 , it also includes a protective shell 17, the protective shell 17 is slidably connected on the power control board 1, after the main body 101 is connected with the circuit, the circuit is arranged, then the protective shell 17 is pushed to cover the main body 101, providing a protective barrier for it, reducing the interference of the external environment on the operation of the main body 101, so as to help the main body 101 to maintain stable working conditions on the surface.
[0037] The staff places the main body 101 to be fixed in the central groove of the power control board 1, then rotates the inner hexagonal nut 7 at the top by means of tools, drives the connecting rod 5 to rotate in the thread groove 6 at the front end of the power control board 1, and at the same time drives the limiting strip 10 connected at the bottom to rotate, and then drives the gear 4 engaged therewith to rotate, the rotation of the gear 4 promotes the two sides of the rack 3 to move close to each other, the movement of the rack 3 pushes the two sides of the extrusion plate 2 to slide to the center, until the main body 101 is tightly clamped and fixed. In this process, the rotation of the connecting rod 5 also promotes the inner hexagonal nut 7 to descend along the connecting rod 5, compresses the spring 9 between the two annular rings 8, and the resilience of the spring 9 provides an upward counter force for the inner hexagonal nut 7, to ensure that the connecting rod 5 is closely matched with each thread top surface of the thread groove 6, effectively preventing the self-rotation of the connecting rod 5, thereby stabilizing the overall fixed structure.
[0038] The above merely describes a specific implementation of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A new power control board with a limiting structure, characterized by, The utility model relates to a power control board (1) which has a recess in the center for accommodating a main body (101), two extrusion plates (2) symmetrically connected to the two sides of the recess by sliding, the inner sides of the extrusion plates (2) being in extrusion fit with the two sides of the main body (101), a drive mechanism including a rack (3) fixedly connected to the two extrusion plates (2) respectively, a gear (4) engaged with the two racks (3), and a connecting rod assembly for driving the gear (4) to rotate, the connecting rod assembly including a connecting rod (5) threadedly connected to the power control board (1) through a threaded groove (6), one end of the connecting rod (5) being fixedly provided with a limiting strip (10) which is embedded in a transmission groove of the gear (4) to drive the gear (4) to rotate and in turn drive the two racks (3) to move synchronously towards or away from each other, a self-locking mechanism including an inner hexagonal nut (7) provided at the other end of the connecting rod (5) and a stabilizing assembly sleeved on the connecting rod (5), the stabilizing assembly being in fit with the inner hexagonal nut (7) through the elastic force of a spring (9) to realize the axial pre-tightening and self-locking of the connecting rod (5). The stabilizing assembly includes two circular rings (8) sleeved on the connecting rod (5) and a spring (9) located between the two circular rings (8), one of the circular rings (8) abutting against the power control board (1) and the other circular ring (8) abutting against the inner hexagonal nut (7), the compression force of the spring (9) making the threads of the connecting rod (5) closely fit with the threaded groove (6). The two extrusion plates (2) are each provided with a plurality of positioning grooves (13) on the side close to each other, and a push plate (11) is clamped in each positioning groove (13); the two push plates (11) are inserted into each other to limit the main body (101); the push plate (11) is inserted into different positioning grooves (13) to limit main bodies (101) of different sizes. The push plate (11) includes a first push plate with a cavity (12) and a second push plate with an insertion part, the insertion part and the cavity (12) cooperating to form a cross-limiting structure, and the push plate (11) can be detachably installed in different positioning grooves (13) to adapt to the size change of the main body (101). A handle (14) is fixedly installed on the push plate (11) to insert or pull out the push plate (11) into or out of the positioning groove (13).
2. A novel power control board with a limiting structure according to claim 1, characterized in that, A plurality of air holes (15) are formed in the middle of the power control board (1).
3. A novel power control board with a limiting structure according to claim 1, characterized in that, The utility model also includes a protective pad (16) connected to the side adjacent to the two extrusion plates (2).
4. A novel power control board with a limiting structure according to claim 3, characterized in that, The utility model also includes a protective shell (17) slidably connected to the power control board (1).
5. A novel power control board with a limiting structure according to claim 3, characterized in that, 6. A novel power control board with a limiting structure according to claim 1, characterized in that, 7. A novel power control board with a limiting structure according to claim 1, characterized in that, 8. A new power control board with a limiting structure according to claim 1, characterized in that,
Citation Information
Patent Citations
New energy power supply control board
CN220830590U