Distiller's yeast making equipment

By designing a yeast-making equipment that includes a container, crusher, mixer, and elevator, the automated conveying and crushing of raw materials has been achieved, solving the problems of high labor intensity and low efficiency in existing technologies, thus improving the efficiency of yeast production and reducing costs.

CN223697563UActive Publication Date: 2025-12-23GUIZHOU DONGJIU
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Patent Information

Application Number
CN202520277636.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-12-23
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

In the existing technology, the production of yeast is characterized by high labor intensity, high labor costs, and low efficiency.

Method used

Design a yeast-making device, comprising a container unit, a crushing unit, a mixing unit, and a lifting platform. The lifting platform drives the container unit to switch between the feeding and discharging positions. A screw conveyor is used to automatically transport and crush the raw materials, and the mixing unit is used to produce yeast.

Benefits of technology

It reduced the labor intensity of workers, lowered labor costs, and improved the efficiency of yeast production and transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of distiller's yeast making equipment, in particular to distiller's yeast making equipment. The distiller's yeast making equipment comprises a containing unit, a smashing unit, a stirring unit, a lifting machine and a first spiral conveyor. The lifter is used for driving the containing unit to be switched between the feeding position and the discharging position. The smashing unit is used for receiving the raw materials released by the containing unit located at the discharging position and conveying the smashed raw material powder to the stirring unit through a first spiral conveyor. The distiller's yeast making equipment can improve the conveying efficiency, reduce the labor intensity of workers and the labor cost, and improve the distiller's yeast making efficiency.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a starter culture equipment field, specifically, relate to a starter culture equipment. BACKGROUND

[0002] Starter culture, also known as wine mother, is the fermentation agent indispensable in the wine brewing process, which contains microorganisms that can convert starch in grains into sugar and then convert sugar into alcohol, mainly yeast and aspergillus.

[0003] However, in the prior art, the process of manufacturing starter culture is by manual handling, which is to carry the raw materials from the previous process to the next process, and the labor intensity of workers is high, the labor cost is high, and the starter culture production efficiency is low. UTILITY MODEL CONTENT

[0004] The utility model aims to provide a starter culture equipment, which can improve the conveying efficiency, reduce the labor intensity and labor cost of workers, and improve the starter culture efficiency.

[0005] The embodiment of the utility model can be realized as follows:

[0006] The utility model provides a starter culture equipment, and the starter culture equipment comprises a containing unit, a crushing unit, a stirring unit, an elevator and a first screw conveyor.

[0007] The elevator is used to drive the containing unit to switch between the feeding position and the discharging position.

[0008] The crushing unit is used to receive the raw materials released by the containing unit in the discharging position, and the crushed raw material powder is conveyed to the stirring unit through the first screw conveyor.

[0009] In an optional embodiment, the starter culture equipment further comprises a second screw conveyor; the second screw conveyor is in transmission connection with the elevator and is connected with the containing unit.

[0010] Alternatively, the second screw conveyor is connected with the crushing unit, and the containing unit is in transmission connection with the elevator.

[0011] The second screw conveyor is used to receive the raw materials released by the containing unit in the discharging position and convey them to the crushing unit.

[0012] In an optional embodiment, the stirring unit comprises a mixing bin, a third screw conveyor and a first stirrer; the mixing bin is used to receive the crushed raw material powder of the crushing unit, and the uniformly mixed raw material powder is conveyed to the first stirrer through the third screw conveyor.

[0013] In an optional embodiment, the koji making device further comprises a dust removal unit and a first air pipe; the dust removal unit is in communication with the first air pipe, and the dust removal unit is configured to absorb and sort dust and raw material powder; and the first air pipe is configured to deliver the raw material powder sorted by the dust removal unit to the mixing bin.

[0014] In an optional embodiment, the dust removal unit comprises a dust absorption hood, a pulse dust removal machine, and a second air pipe; the dust absorption hood is arranged at the feeding position; the second air pipe is in communication with the dust absorption hood and the pulse dust removal machine at two ends thereof; and the first air pipe is in communication with the pulse dust removal machine.

[0015] The dust absorption hood is configured to absorb dust and raw material powder at the feeding position; the second air pipe is configured to deliver the dust and part of the raw material absorbed by the dust absorption hood to the pulse dust removal machine; and the pulse dust removal machine is configured to sort the dust and part of the raw material.

[0016] In an optional embodiment, the dust removal unit further comprises a fan and an air compressor; the fan and the air compressor are both in communication with the pulse dust removal machine.

[0017] The fan is configured to absorb dust in the air and raw material powder flying out of the crushing unit, and deliver the dust and the raw material powder to the pulse dust removal machine; and the air compressor is configured to deliver air to the pulse dust removal machine.

[0018] In an optional embodiment, the number of the mixing bins and the number of the first mixers are both plural, and the third screw conveyor is provided with a plurality of delivery inlets and a plurality of delivery outlets.

[0019] Each delivery inlet is in communication with a mixing outlet of one mixing bin; and each delivery outlet is in communication with a mixing inlet of one first mixer.

[0020] Each delivery inlet and each delivery outlet are both provided with a valve; the valve corresponding to the delivery inlet is configured to open or close the delivery inlet; and the valve corresponding to the delivery outlet is configured to open or close the delivery outlet.

[0021] In an optional embodiment, the mixing unit further comprises a second mixer, and the third screw conveyor is configured to deliver the uniformly mixed raw material powder to the first mixer or the second mixer.

[0022] In an optional embodiment, the crushing unit comprises a crusher and a sorter, and the sorter is arranged at a crushing inlet of the crusher, and the sorter is configured to sort the raw material released by the accommodation unit at the discharging position.

[0023] In an optional embodiment, the crushing unit further comprises a flow controller, and the flow controller is arranged at a sorting inlet of the sorter.

[0024] The koji making device provided by the embodiment of the present application has the following beneficial effects.

[0025] The koji making equipment comprises a containing unit, a crushing unit, a stirring unit, an elevator and a first screw conveyor; the elevator is used to drive the containing unit to switch between a feeding position and a discharging position; the crushing unit is used to receive raw materials released by the containing unit in the discharging position and to convey the crushed raw material powder to the stirring unit through the first screw conveyor.

[0026] The koji making equipment drives the containing unit to switch between the feeding position and the discharging position through the elevator, so that the containing unit can move to the discharging position under the driving of the elevator after completing feeding in the feeding position, so that the raw materials can be moved from the containing unit to the crushing unit. After receiving the raw materials released by the containing unit in the feeding position, the crushing unit crushes the raw materials and conveys the crushed raw material powder to the stirring unit through the first screw conveyor; the stirring unit stirs the raw material powder and water together, so as to make koji. The koji making equipment replaces manual carrying with the elevator and the first screw conveyor to reduce the labor intensity and labor cost of workers and improve the conveying efficiency and koji making efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation to the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0028] Figure 1 The structure schematic diagram of the koji making equipment provided for the present embodiment;

[0029] Figure 2 The structure schematic diagram of the koji making equipment provided for the present embodiment;

[0030] Figure 3 The structure schematic diagram of the third screw conveyor provided for the present embodiment;

[0031] Figure 4 The structure schematic diagram of the koji making equipment provided for the present embodiment;

[0032] Figure 5 The structure schematic diagram of the koji making equipment provided for the present embodiment;

[0033] Figure 6 The structure schematic diagram of the koji making equipment provided for the present embodiment;

[0034] Figure 7A structure schematic view of the first screw conveyor provided for the embodiment;

[0035] Figure 8 A structure schematic view of the second screw conveyor provided for the embodiment.

[0036] Icon: 100 - koji making equipment; 110 - containing unit; 111 - raw material bin; 112 - mother koji bin; 120 - crushing unit; 121 - crusher; 122 - sorter; 123 - flow controller; 130 - stirring unit; 131 - mixing bin; 132 - third screw conveyor; 133 - first stirrer; 134 - valve; 135 - second stirrer; 136 - flow divider; 137 - buffer bin; 140 - elevator; 150 - first screw conveyor; 160 - second screw conveyor; 170 - dust removal unit; 171 - dust collection hood; 172 - pulse dust collector; 173 - second air pipe; 174 - fan; 175 - air compressor; 180 - first air pipe; 190 - explosion-proof unit; 191 - explosion-proof cabinet. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments of the present application. The units of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0038] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.

[0039] It should be noted that: similar reference numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0040] In the description of the present application, it should be noted that if the terms "upper", "lower", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of the present application is usually placed, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the present application.

[0041] In addition, if the terms "first", "second" and the like are used herein, they are merely used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0042] It should be noted that the features in the embodiments of the present application can be combined with each other without conflict.

[0043] Please refer to Figure 1 and Figure 2 , Figure 1 The structure schematic diagram of the wine starter production equipment 100 provided by the present embodiment is shown in the figure. Figure 2 The structure schematic diagram of the wine starter production equipment 100 provided by the present embodiment is shown in the figure.

[0044] The present application provides a kind of wine starter production equipment 100, the wine starter production equipment 100 includes accommodating unit 110, crushing unit 120, stirring unit 130, elevator 140 and first screw conveyor 150;Elevator 140 is used to drive accommodating unit 110 switches between feeding position and discharging position;Crushing unit 120 is used to receive the raw material released by accommodating unit 110 in discharging position, and the raw material powder after crushing is conveyed to stirring unit 130 by first screw conveyor 150.

[0045] Specifically, accommodating unit 110 includes raw material bin 111, raw material bin 111 is drivingly connected with elevator 140, raw material bin 111 can be switched between feeding position and discharging position under the drive of elevator 140.When raw material bin 111 is moved from feeding position to discharging position, the raw material outlet of raw material bin 111 is opened, so that raw material can be moved to crushing unit 120 by raw material outlet.

[0046] First screw conveyor 150 is provided with conveying inlet a1( Figure 7 As shown by mark a1 in the figure), so that the raw material powder after crushing of crushing unit 120 can enter first screw conveyor 150 from conveying inlet a1;First screw conveyor 150 is provided with conveying outlet a2( Figure 7 As shown by mark a2 in the figure), so that the raw material powder in first screw conveyor 150 can enter stirring unit 130 from conveying outlet a2. Thus, the raw material powder is conveyed from crushing unit 120 to stirring unit 130 by first screw conveyor 150. After stirring to form wine starter, it can be stepped to obtain starter block with regular shape and uniform size, and then wine is brewed.

[0047] It should be noted that the shape of the raw material bin 111 in this embodiment is funnel-shaped, and the elevator 140 is a bucket elevator. In other embodiments, the raw material bin 111 can also adopt other shapes and structures capable of containing raw materials; the elevator 140 can also adopt other structures capable of driving the raw material bin 111 to move up and down.

[0048] After obtaining the koji block, the koji block can be used for subsequent wine brewing steps. Before that, the koji block needs to be crushed into powder and packaged in bags for subsequent use. In the crushing and packaging process, the crushing unit 120 and the elevator 140 in this embodiment are also needed.

[0049] It can be understood that the working principle of the koji making equipment 100 is as follows:

[0050] The koji making equipment 100 first fills the raw material bin 111 with raw materials through the raw material inlet of the raw material bin 111, and then moves the raw material loading position of the raw material bin 111 to the raw material unloading position through the elevator 140. Then, the raw material outlet is opened, and the raw materials enter the crushing unit 120 from the raw material bin 111, so as to crush the raw materials into powder.

[0051] After crushing, the crushing unit 120 transports the raw material powder to the stirring unit 130 through the first screw conveyor 150, and the stirring unit 130 stirs and mixes the raw material powder and water together to form koji. Finally, a plurality of regular-shaped and uniformly-sized koji blocks are obtained by treading.

[0052] Please refer to Figure 2 In this embodiment, the crushing unit 120 is located at layer A, and the stirring unit 130 is located at layers B and C; the elevator 140 penetrates layers A and B to transport the raw material bin 111 from layer A to layer B, or from layer B to layer A. It can be understood that the raw material loading position of the raw material bin 111 is layer B, and the raw material unloading position is layer A.

[0053] When the raw material bin 111 is filled in layer B, the elevator 140 will lift the raw material bin 111 from layer B to layer A; when the raw material bin 111 is unloaded in layer A, the elevator 140 will lower the raw material bin 111 from layer A to layer B, and the cycle will continue.

[0054] When the raw material bin 111 reaches layer A and is located above the crushing unit 120, the raw material outlet of the raw material bin 111 is opened, so that the raw materials in the raw material bin 111 can enter the crushing unit 120 through the raw material outlet. The crushing unit 120 crushes the raw materials into powder.

[0055] Since the crushing unit 120 is located at the A layer, and the stirring unit 130 is located at the B layer and the C layer, the A layer is the upper floor of the B layer, and the C layer is the lower floor of the B layer; therefore, in the embodiment, the raw material powder needs to be transported from the high floor to the low floor.

[0056] According to the above, the koji making equipment 100 further comprises a second screw conveyor 160; the second screw conveyor 160 is in driving connection with the elevator 140, and is connected with the containing unit 110; the second screw conveyor 160 is used to receive the raw material released by the containing unit 110 in the discharging position, and transport the raw material to the crushing unit 120.

[0057] It can be understood that when the raw material bin 111 is moved from the feeding position to the discharging position, the raw material outlet of the raw material bin 111 is not necessarily directly opposite to the crushing unit 120; therefore, in order to ensure that the raw material in the raw material bin 111 can enter the crushing unit 120, the second screw conveyor 160 is arranged in the embodiment to receive the raw material released by the raw material bin 111 in the discharging position, and transport the raw material to the crushing unit 120.

[0058] When the raw material bin 111 is moved from the feeding position to the discharging position, the raw material outlet and the conveying inlet b1 (indicated by b1 in the figure) of the second screw conveyor 160 are communicated, the raw material outlet is opened, so that the raw material in the raw material bin 111 is released to the second screw conveyor 160, and then the second screw conveyor 160 transports the raw material to the crushing unit 120 through the conveying outlet b2 (indicated by b2 in the figure), thereby improving the utilization rate of the raw material and reducing the production cost. Figure 8 Figure 8 It should be noted that in the embodiment, the second screw conveyor 160 is connected with the raw material bin 111, and is in driving connection with the elevator 140, so that the elevator 140 can drive the second screw conveyor 160 and the raw material bin 111 to move synchronously.

[0059] Moreover, the conveying speed of the second screw conveyor 160 adopted in the embodiment can be adjusted, so as to avoid that the crushing machine 121 in the crushing unit 120 continuously operates at high frequency due to too much raw material, and the temperature of the crushing machine 121 is too high, the wear of the crushing machine 121 is too large, the crushing machine 121 is damaged, and the service life of the crushing machine 121 is ensured.

[0060] In other embodiments, the second screw conveyor 160 is connected with the crushing unit 120, that is, the position of the second screw conveyor 160 is fixed, and the elevator 140 is in driving connection with the raw material bin 111 to directly drive the raw material bin 111.

[0061] In other embodiments, the second screw conveyor 160 is connected with the crushing unit 120, that is, the position of the second screw conveyor 160 is fixed, and the elevator 140 is in driving connection with the raw material bin 111 to directly drive the raw material bin 111.

[0062] ​In the embodiment, the raw material outlet of the raw material bin 111 is always in communication with the conveying inlet b1 of the second screw conveyor 160 due to the connection between the raw material bin 111 and the second screw conveyor 160. In other embodiments, the second screw conveyor 160 is connected to the crushing unit 120, and thus the raw material outlet of the raw material bin 111 is in communication with the conveying inlet b1 of the second screw conveyor 160 only when the raw material bin 111 is in the discharging position.

[0063] Further, referring to Figure 1 and Figure 2 In the embodiment, the crushing unit 120 includes a crusher 121 and a sorter 122, the sorter 122 is arranged at the crushing inlet of the crusher 121, the sorting outlet of the sorter 122 is in communication with the crushing inlet of the crusher 121, and the sorter 122 is used to sort the raw material released by the accommodation unit 110 in the discharging position. The sorted raw material enters the crusher 121 through the communicated sorting outlet and crushing inlet.

[0064] It can be understood that the conveying outlet b1 of the second screw conveyor 160 is in communication with the sorting inlet of the sorter 122, so that the raw material conveyed by the second screw conveyor 160 can first pass through the sorter 122, and then enter the crusher 121 after the impurities mixed in the raw material are sorted out by the sorter 122, thereby avoiding the presence of impurities in the raw material powder obtained by crushing the crusher 121 and improving the quality of the distiller's yeast.

[0065] In the embodiment, the elevator 140 can lift the second screw conveyor 160 to the upper side of the crushing unit 120, so that the raw material is conveyed from the upper floor to the lower floor, i.e. from the top to the bottom. Therefore, the sorter 122 is located above the crusher 121, and the crushing inlet is arranged above the crusher 121 to receive the raw material sorted by the sorter 122.

[0066] According to the above, the stirring unit 130 includes a mixing bin 131, a third screw conveyor 132, and a first stirrer 133. The mixing bin 131 is used to receive the raw material powder crushed by the crushing unit 120, and the third screw conveyor 132 is used to convey the raw material powder mixed uniformly to the first stirrer 133.

[0067] It should be noted that the number of raw material bins 111 in the embodiment is multiple, because the raw materials for making distiller's yeast include multiple materials such as small koji, wheat, barley, peas, and rice bran. In order to ensure the quality of the distiller's yeast, the multiple materials need to be mixed uniformly according to a certain proportion, and then water is added for stirring to make the distiller's yeast.

[0068] Therefore, the stirring unit 130 in the embodiment comprises a mixing bin 131, a third screw conveyor 132 and a first stirrer 133; the raw material powder crushed by the crusher 121 flows out from the crushing discharge port of the crusher 121 and flows into the first screw conveyor 150 through the conveying inlet a1 of the first screw conveyor 150. The conveying discharge port a2 of the first screw conveyor 150 and the mixing inlet of the mixing bin 131 are communicated, so that the raw material powder in the first screw conveyor 150 can enter the mixing bin 131 through the conveying discharge port a2 of the first screw conveyor 150 and the mixing inlet of the mixing bin 131, so that the plurality of raw materials are uniformly mixed together.

[0069] The mixing bin 131 in the embodiment is a funnel structure, that is, the mixing inlet is located above the mixing bin 131, and a mixing discharge port is further arranged below the mixing bin 131, and the mixing discharge port is communicated with the conveying inlet c1 (as shown by sign c1 in FIG. 6) of the third screw conveyor 132; after the plurality of raw material powders are uniformly mixed together, the mixing discharge port is opened, so that the uniformly mixed raw material powder can flow out through the mixing discharge port and enter the third screw conveyor 132 through the conveying inlet c1 of the third screw conveyor 132. The conveying discharge port c2 of the third screw conveyor 132 and the stirring inlet of the first stirrer 133 are communicated, so that the uniformly mixed raw material powder in the third screw conveyor 132 can enter the first stirrer 133 through the conveying discharge port c2 of the third screw conveyor 132 and the stirring inlet of the first stirrer 133; so as to stir the uniformly mixed raw material powder and water together to make the distiller's yeast. Figure 3

[0070] Please refer to Figure 2 In the embodiment, the number of the third screw conveyors 132 and the first stirrers 133 is multiple, each third screw conveyor 132 corresponds to one first stirrer 133 and is arranged on the same floor; and different third screw conveyors 132 are arranged on different floors.

[0071] The mixing bin 131 in the embodiment is located on the B layer, therefore, the uniformly mixed raw material powder in the mixing bin 131 can be directly conveyed to the third screw conveyor 132 located on the B layer. Another third screw conveyor 132 is located on the C layer, in order to ensure that the raw material powder does not fly into the air during the conveying process and avoid causing safety accidents; a conveying pipeline needs to be arranged, and two ends of the conveying pipeline are respectively communicated with the mixing discharge port and the conveying inlet c1 of the third screw conveyor 132 on the C layer, so as to convey the uniformly mixed raw material powder to the third screw conveyor 132.

[0072] ​It should be noted that the end of the conveying inlet c1 of the third screw conveyor 132 is in contact with the ground, however, since the first mixer 133 has a certain height, in order to ensure that the third screw conveyor 132 can convey the uniformly mixed raw material powder to the first mixer 133, the third screw conveyor 132 needs to be placed obliquely, that is, the end of the conveying outlet c2 of the third screw conveyor 132 should be higher than and directly opposite the stirring inlet of the first mixer 133, so that the uniformly mixed raw material powder falls from the conveying outlet c2 of the third screw conveyor 132 into the first mixer 133.

[0073] In order to avoid the uniformly mixed raw material powder flying out during movement, improve the utilization rate of raw materials, and reduce production costs in the embodiment, the third screw conveyor 132 needs to receive as much uniformly mixed raw material powder as possible from the mixed outlet of the mixing bin 131; therefore, in the embodiment, part of the third screw conveyor 132 is arranged transversely, and the other part of the third screw conveyor 132 is arranged obliquely, so that more uniformly mixed raw material powder is conveyed into the first mixer 133 through the cooperation of multiple third screw conveyors 132, avoiding the uniformly mixed raw material powder flying out of the third screw conveyor 132 during conveying, causing waste and existing safety hazards.

[0074] According to the above content, please refer to Figures 1-3 In the embodiment, the number of mixing bins 131 is also multiple, and each conveying inlet c1 and each conveying outlet c2 of the third screw conveyor 132 is provided with a valve 134; the valve 134 corresponding to the conveying inlet c1 is used to open or close the conveying inlet c1; and the valve 134 corresponding to the conveying outlet c2 is used to open or close the conveying outlet c2.

[0075] The staff can control the opening or closing of the conveying inlet c1 and the conveying outlet c2 according to the capacity of the raw material powder in the mixing bin 131 and the stirring speed of the first mixer 133. For example, when the amount of raw material powder in the mixing bin 131 is small and only one first mixer 133 can complete stirring, one conveying outlet c2 is opened to make one first mixer 133 work, avoiding resource waste. When the multiple raw material powders in a certain mixing bin 131 have not been uniformly mixed together, the conveying inlet c1 corresponding to the mixing bin 131 is closed to avoid the uniformly mixed raw material powder entering the first mixer 133, affecting the quality of the starter obtained by stirring.

[0076] It should be noted that since the mixing bin 131 is provided with multiple, the conveying outlet a2 of the first screw conveyor 150 is also provided with multiple, and each conveying outlet a2 is connected to the mixing inlet of one mixing bin 131.

[0077] In order to facilitate the mixing of a plurality of materials in the mixing bin 131, a plurality of raw material bins 111 are provided in the embodiment, each of which contains a material. In the embodiment, the number of crushing units 120 can also be multiple, each of which corresponds to a raw material bin 111 to crush a raw material, so as to adjust the mixing ratio of different raw material powders by adjusting the crushing speed of different crushing units 120. In the embodiment, the number of first screw conveyors 150 can also be multiple, and the mixing ratio of different raw material powders is adjusted by adjusting the movement speed of different first screw conveyors 150.

[0078] Please refer to Figure 4 and Figure 5 , Figure 4 the structural schematic diagram of the koji making equipment 100 provided in other embodiments; Figure 5 the structural schematic diagram of the koji making equipment 100 provided in other embodiments with a dust removal unit 170.

[0079] In other embodiments, the crushing unit 120 further comprises a flow controller 123 arranged at the sorting feed inlet of the sorter 122. It should be noted that the koji making equipment 100 of the embodiment is mainly used to make koji by using small koji, and when it is necessary to make koji by using large koji, the amount of large koji entering the crusher 121 needs to be adjusted, because the volume of large koji is large, and the difference in shape and volume between different large kojis is also large, so that the crushing effect is poor if there is too much large koji in the crusher 121, and the crusher 121 may even be damaged. Therefore, the flow controller 123 is arranged in other embodiments to assist in adjusting the feed speed.

[0080] In other embodiments, the accommodating unit 110 further comprises a mother koji bin 112. Since other embodiments use large koji to make koji, and the volume of large koji is too large, directly crushing the large koji and the mother koji together may result in too little mother koji or uneven mixing, which affects the quality of the koji. Therefore, the mother koji bin 112 is separately arranged, and after the large koji and other raw materials are uniformly mixed, the mother koji is added so that the mother koji can be uniformly mixed with the raw material powder to make koji.

[0081] In other embodiments, the stirring unit 130 further comprises a second stirrer 135, and the third screw conveyor 132 is used to convey the uniformly mixed raw material powder to the second stirrer 135.

[0082] It should be noted that, since the mother starter in other embodiments is not mixed in the raw material bin 111 at the beginning, but is added to the raw material powder in the process of being transported by the third screw conveyor 132, the second mixer 135 in other embodiments needs to mix the uniformly mixed raw material powder, the mother starter, and water together. Therefore, the second mixer 135 needs to be selected for mixing.

[0083] In other embodiments, the stirring unit 130 further comprises a buffer bin 137, the buffer bin 137 is used to receive the uniformly mixed raw material powder transported by the third conveyor before the second mixer 135, and the buffer bin 137 is in the form of a funnel structure, so that the uniformly mixed raw material powder can move at a uniform speed to be uniformly mixed with the mother starter; avoid a large amount of raw material powder from gathering together, causing the raw material powder and the mother starter to be mixed unevenly, affecting the quality of the starter.

[0084] Please refer to Figure 4 In other embodiments, the mixing bin 131 is located on the B layer, and the number of the third screw conveyors 132 and the second mixers 135 is also multiple to improve the efficiency of starter making. Each third screw conveyor 132 corresponds to one second mixer 135. The conveying inlet c1 of the third screw conveyor 132 located on the B layer is directly opposite the mixing outlet of one mixing bin 131, so as to directly receive the uniformly mixed raw material powder falling from the mixing outlet.

[0085] The third screw conveyors 132 located on the C layer and the D layer are in communication with the conveying pipeline, and the uniformly mixed raw material powder is transported to the third screw conveyors 132 on the C layer and the D layer through the conveying pipeline. Other embodiments are provided with a flow divider 136 to divide the uniformly mixed raw material powder equally, so that the amount of uniformly mixed raw material powder transported to the C layer and the D layer is consistent.

[0086] In other embodiments, the number of the mother starter bins 112 and the buffer bins 137 is also multiple, and each buffer bin 137 is arranged on a different floor; and each floor is provided with a mother starter bin 112, and the number of the mother starter bins 112 on each floor is the same.

[0087] Further, please refer to Figures 1-6 The starter making equipment 100 further comprises a dust removal unit 170 and a first air pipe 180; the dust removal unit 170 is in communication with the first air pipe 180, and the dust removal unit 170 is used to absorb and sort dust and raw material powder; the first air pipe 180 is used to transport the raw material powder sorted by the dust removal unit 170 to the mixing bin 131.

[0088] Specifically, the dust removal unit 170 comprises a dust suction hood 171, a pulse dust removal machine 172, a second air pipe 173, a fan 174 and an air compressor 175; the dust suction hood 171 is arranged at the feeding position; two ends of the second air pipe 173 are respectively communicated with the dust suction hood 171 and the pulse dust removal machine 172; the first air pipe 180 is communicated with the pulse dust removal machine 172; the fan 174 and the air compressor 175 are both communicated with the pulse dust removal machine 172; the dust suction hood 171 is used for absorbing dust and raw material powder at the feeding position; the second air pipe 173 is used for conveying the dust and part of the raw material absorbed by the dust suction hood 171 to the pulse dust removal machine 172; the pulse dust removal machine 172 is used for sorting the dust and part of the raw material; the fan 174 is used for absorbing dust in the air and raw material powder flying out from the crushing unit 120 and conveying to the pulse dust removal machine 172; the air compressor 175 is used for conveying air to the pulse dust removal machine 172.

[0089] Please refer to Figure 2 The dust suction hood 171 is arranged at the feeding position to absorb dust in the feeding process; dust is prevented from entering the raw material bin 111. However, part of the raw material with small volume may also be absorbed by the dust suction hood 171, therefore, the dust and part of the raw material absorbed need to be conveyed to the pulse dust removal machine 172 through the second air pipe 173 to separate the dust and part of the raw material, and then the sorted part of the raw material can be conveyed to the mixing bin 131 through the first air pipe 180 to improve the utilization rate of the raw material.

[0090] In the process that the second screw conveyor 160 conveys the raw material to the crushing unit 120, part of the raw material may fly out to float in the air; in order to avoid the dust in the air from causing explosion to improve safety, the fan 174 is arranged to absorb the dust and part of the raw material in the air and convey to the pulse dust removal machine 172, so that the pulse dust removal machine 172 can sort part of the raw material and convey to the mixing bin 131 through the first air pipe 180 to improve the utilization rate of the raw material.

[0091] It should be noted that the dust removal unit 170 in the embodiment further comprises an air compressor 175 to provide air source for the pulse dust removal machine 172 to promote the efficiency of the pulse dust removal machine 172 in separating the dust and part of the raw material.

[0092] Please refer to Figure 2 The raw material bin 111 is arranged at the B layer, therefore, raw material can be poured into the raw material bin 111 located at the B layer from the A layer which is one layer higher than the B layer, so the dust suction hood 171 is arranged at the A layer in the embodiment.

[0093] The fan 174 is used for absorbing part of the raw material flying out from the crushing unit 120, and according to the principle of air flow, the fan 174 is arranged at the B layer. Figure 2The crushing unit 120 in the embodiment is located at the A layer, and therefore the dust suction cover 171 and the fan 174 of the dust removal unit 170 need to be arranged at the A layer. In order to improve the conveying efficiency, the pulse dust removal machine 172 and the air compressor 175 are arranged at the A layer, that is, the dust removal unit 170 is arranged at the A layer; and a part of the first air pipe 180 is located at the A layer, and the other part is located at the B layer, so as to convey the part of the raw materials in the pulse dust removal machine 172 located at the A layer to the mixing bin 131 located at the B layer.

[0094] Further, the koji making equipment 100 further comprises an explosion-proof unit 190 for electrical equipment (not shown in the figure). It can be understood that the explosion-proof unit 190 comprises a plurality of explosion-proof cabinets 191 and explosion-proof pipes (not shown in the figure), and the electrical equipment is placed in the explosion-proof cabinet 191 to avoid contact between the dust and the electrical equipment. The electrical equipment needs to be electrically connected with the crushing unit 120, the stirring unit 130, the elevator 140, the first screw conveyor 150 and the second screw conveyor 160 through wires to supply power to the crushing unit 120, the stirring unit 130, the elevator 140, the first screw conveyor 150 and the second screw conveyor 160. The wires need to be arranged in the explosion-proof pipes to avoid contact with the dust and improve safety.

[0095] Please refer to Figure 2 In order to ensure that the staff can open or close the koji making equipment 100 regardless of which floor, an electrical control box is arranged at each floor, and therefore an explosion-proof cabinet 191 is arranged at each floor to protect the battery control box.

[0096] In summary, the koji making equipment 100 drives the containing unit 110 to switch between the feeding position and the discharging position by arranging the elevator 140, and thus the containing unit 110 can move to the discharging position under the driving of the elevator 140 after completing feeding at the feeding position, so that the raw materials can be moved from the containing unit 110 to the crushing unit 120. After receiving the raw materials released by the containing unit 110 at the feeding position, the crushing unit 120 crushes the raw materials and conveys the crushed raw material powder to the stirring unit 130 through the first screw conveyor 150; the stirring unit 130 stirs the raw material powder and water together to make koji. The koji making equipment 100 replaces manual carrying by the elevator 140 and the first screw conveyor 150 to reduce the labor intensity and labor cost of workers and improve the conveying efficiency and the koji making efficiency.

[0097] The above merely illustrates the specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which shall be covered within the protection scope of the present application.

Claims

1. A brewing koji-making device, characterized in that: The yeast-making equipment (100) includes a holding unit (110), a crushing unit (120), a stirring unit (130), a lifting platform (140), and a first screw conveyor (150); The elevator (140) is used to drive the accommodating unit (110) to switch between the loading position and the unloading position; The crushing unit (120) is used to receive the raw material released by the receiving unit (110) at the feeding position, and to transport the crushed raw material powder to the stirring unit (130) by the first screw conveyor (150).

2. The yeast-making equipment according to claim 1, characterized in that: The yeast making equipment (100) also includes a second screw conveyor (160); the second screw conveyor (160) is connected to the elevator (140) and to the housing unit (110); Alternatively, the second screw conveyor (160) is connected to the crushing unit (120), and the accommodating unit (110) is connected to the elevator (140) via a transmission connection; The second screw conveyor (160) is used to receive the raw material released by the receiving unit (110) in the feeding position and to convey it to the crushing unit (120).

3. The yeast-making equipment according to claim 2, characterized in that: The mixing unit (130) includes a mixing chamber (131), a third screw conveyor (132), and a first mixer (133); the mixing chamber (131) is used to receive the raw material powder after it has been crushed by the crushing unit (120), and the uniformly mixed raw material powder is conveyed to the first mixer (133) by the third screw conveyor (132).

4. The yeast-making equipment according to claim 3, characterized in that: The yeast making equipment (100) further includes a dust removal unit (170) and a first air duct (180); the dust removal unit (170) is connected to the first air duct (180), and the dust removal unit (170) is used to absorb and sort dust and raw material powder; the first air duct (180) is used to transport the raw material powder sorted by the dust removal unit (170) to the mixing chamber (131).

5. The yeast-making equipment according to claim 4, characterized in that: The dust removal unit (170) includes a dust suction hood (171), a pulse dust collector (172), and a second air duct (173); the dust suction hood (171) is located at the feeding position; both ends of the second air duct (173) are connected to the dust suction hood (171) and the pulse dust collector (172) respectively; the first air duct (180) is connected to the pulse dust collector (172); The dust hood (171) is used to absorb dust and raw material powder at the feeding position; the second air duct (173) is used to transport the dust absorbed by the dust hood (171) and some raw materials to the pulse dust collector (172); the pulse dust collector (172) is used to sort the dust and some raw materials.

6. The yeast-making equipment according to claim 5, characterized in that: The dust removal unit (170) also includes a fan (174) and an air compressor (175); the fan (174) and the air compressor (175) are both connected to the pulse dust collector (172); The fan (174) is used to absorb dust in the air and raw material powder flying out from the crushing unit (120) and convey it to the pulse dust collector (172); the air compressor (175) is used to supply air to the pulse dust collector (172).

7. The yeast-making equipment according to claim 3, characterized in that: The number of the mixing chamber (131) and the first mixer (133) are both multiple, and the third screw conveyor (132) is equipped with multiple conveying inlets and multiple conveying outlets; Each of the conveying inlets is connected to a mixing outlet of a mixing chamber (131); each of the conveying outlets is connected to a mixing inlet of the first mixer (133); Each of the conveying inlets and each of the conveying outlets is equipped with a corresponding valve (134); the valve (134) corresponding to the conveying inlet is used to open or close the conveying inlet; the valve (134) corresponding to the conveying outlet is used to open or close the conveying outlet.

8. The yeast-making equipment according to claim 3, characterized in that: The mixing unit (130) further includes a second mixer (135), and the third screw conveyor (132) is used to transport the uniformly mixed raw material powder to the first mixer (133) or the second mixer (135).

9. The yeast-making equipment according to claim 1, characterized in that: The crushing unit (120) includes a crusher (121) and a separator (122). The separator (122) is located at the crushing inlet of the crusher (121) and is used to separate the raw materials released by the receiving unit (110) at the discharge position.

10. The yeast-making equipment according to claim 9, characterized in that: The crushing unit (120) also includes a flow controller (123), which is disposed at the sorting inlet of the sorter (122).