Stainless steel reaction kettle convenient to clean
By introducing a vibrator and scraping components into the reactor, combined with motor drive and water jet, the inefficiency and safety risks of traditional cleaning methods are solved, achieving automated, safe, and efficient cleaning results.
Patent Information
- Application Number
- CN202422447862.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-10-10
AI Technical Summary
Existing methods for cleaning reactors are inefficient and incomplete, rely on high labor costs, pose safety and pollution leakage risks, and have many blind spots in cleaning.
It employs multiple vibrators and scraping components combined with a motor drive to achieve dynamic cleaning. The hollow design inside the connecting shaft is used for water jetting, and the sealed chamber design prevents contaminant leakage. The automated cleaning process reduces human intervention.
It achieves faster and more thorough cleaning, reduces labor costs and safety risks, minimizes blind spots, improves cleaning efficiency and safety, and extends equipment life.
Smart Images
Figure CN223697700U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of reaction kettle, especially relates to a stainless steel reaction kettle convenient to clean. BACKGROUND
[0002] The existing reaction kettle has the following problems:
[0003] 1. The traditional cleaning method is inefficient and incomplete: the traditional manual cleaning method is slow and incomplete, and there are cleaning dead angles and residues;
[0004] 2. The cleaning process is highly dependent on manual labor and has high cost: the cleaning work requires a large amount of manpower, and the dependence on professional cleaning personnel is strong, resulting in high labor cost;
[0005] 3. The operator directly contacts the chemical residues in the reaction kettle, which poses a high safety risk: in the cleaning process, the operator needs to directly contact the chemical residues in the reaction kettle, which poses a health and safety risk;
[0006] 4. There is a risk of pollution and leakage: in the cleaning process, chemical substances may leak out, and external pollutants may enter the reaction kettle, affecting product purity and environmental safety;
[0007] 5. There are many cleaning blind spots: the traditional cleaning method cannot effectively cover all areas of the reaction kettle, such as the inner wall and corners, resulting in dirt accumulation. INVENTION CONTENT
[0008] The utility model aims at providing a stainless steel reaction kettle convenient to clean to solve the problems existing in the prior art.
[0009] In order to achieve the above purpose, the utility model adopts the technical scheme of a stainless steel reaction kettle convenient to clean, which comprises a support frame, a reaction kettle arranged on the support frame, a sealing cover arranged above the reaction kettle, a drain pipe arranged below the reaction kettle, a motor arranged above the sealing cover, an external water pipe arranged on one side of the motor, a rotating shaft arranged on the output end of the motor and penetrating through the sealing cover, a sealing bin arranged on the rotating shaft, a plurality of vibrators arranged in the sealing bin, a connecting shaft arranged on the vibrator and extending out of the sealing bin, a plurality of stirring rods arranged on the connecting shaft, a transmission water pipe arranged on the connecting shaft and connected with the external water pipe above, the connecting shaft being hollow, a water outlet pipe arranged in the connecting shaft and communicating with the transmission water pipe, and a scraping assembly threadedly connected to one end of the connecting shaft away from the sealing bin.
[0010] As preferred, the scraping assembly comprises a fixed plate, a water filtering plate, a long rod screw, a scraping plate and a sponge block, one side of the fixed plate is threadedly connected with the connecting shaft, the water filtering plate is arranged on one side of the fixed plate and is adjacent to the bottom position of the fixed plate, the long rod screw is fixed on the fixed plate and penetrates through the side of the water filtering plate, the scraping plate is arranged above the fixed plate and is in the shape of arc made of rubber material, the water outlet pipe extends out of the connecting shaft and the fixed plate, and the sponge block is symmetrically arranged with the water outlet pipe as the center.
[0011] As preferred, the reaction kettle is internally provided with an inner container, a plurality of heating wires are arranged between the inner container and the inner side wall of the reaction kettle, an annular cover is arranged above the inner container, and the inner container and the inner side wall of the reaction kettle are sealed.
[0012] As preferred, the drain pipe is provided with an electromagnetic valve, and a water filtering cylinder is arranged below the electromagnetic valve.
[0013] As preferred, the sealing bin is provided with sealing gaskets at the upper end and the lower end.
[0014] As preferred, the sealing cover is provided with a material adding opening.
[0015] As preferred, the rotating shaft is provided with a stirring disc at the end away from the motor, and the stirring disc is provided with cleaning cotton on the periphery.
[0016] Compared with the prior art, the utility model has the advantages and positive effects that,
[0017] The multiple vibrators, scraping assemblies and stirring rods in the reaction kettle are driven by the motor, dynamic cleaning and stirring are realized, the hollow design in the connecting shaft is combined with the water outlet pipe, water flow can be sprayed in the cleaning process, the residues in the reaction kettle can be quickly washed away, so that the cleaning can be more quickly and completely, the combination of the vibrator and the scraping assembly can effectively cover every corner of the reaction kettle, reduce the dead angle and ensure that there is no residue, this multi-angle cleaning method is obviously superior to the traditional manual cleaning, can realize more complete cleaning effect, the transmission water pipe is connected with the external water pipe, water flow can be effectively supplied during cleaning, which helps to more efficiently remove dirt and reduce the cleaning blind area, the design of the reaction kettle relies on the combination of the motor, the vibrator and the scraping assembly to realize automatic cleaning, not only can the scraping assembly realize automatic rotation cleaning driven by the motor, but also the amplitude generated by the vibrator can be transmitted to the scraping assembly, the vibrator assists the scraping assembly to clean, which greatly reduces the demand for manual cleaning, not only reduces the labor cost, but also reduces the dependence on professional cleaning personnel, through the scraping assembly, the operator does not need to directly contact harmful substances during the cleaning process, thereby reducing the safety risk, the design of the sealed bin effectively blocks the external pollution and leakage of chemical substances, forms a closed space to protect the vibrator and improves the safety of operation, this design improves the cleaning efficiency and safety of the reaction kettle by integrating the automatic cleaning function, reduces the labor cost, protects the equipment and prolongs the service life, for the chemical, pharmaceutical and food industries, such a reaction kettle can effectively improve the modernization level of the production process, and is an important application value innovation. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0019] Figure 1 It is a overall structure perspective view of a stainless steel reaction kettle convenient to clean;
[0020] Figure 2 It is a internal structure schematic view of the reaction kettle;
[0021] Figure 3 It is a overall structure schematic view of the sealing cover;
[0022] Figure 4 It is a structure schematic view of the scraping assembly;
[0023] Figure 5 It is an overall structure perspective view (another angle) of a stainless steel reaction kettle convenient to clean.
[0024] In the above figures, 1 is a support frame, 2 is a reaction kettle, 3 is a sealing cover, 4 is a motor, 5 is an external water pipe, 6 is a feeding port, 7 is an inner container, 8 is a heating wire, 9 is an annular cover, 10 is a rotating shaft, 11 is a sealing bin, 12 is a vibrator, 13 is a transmission water pipe, 14 is a connecting shaft, 15 is a stirring rod, 16 is a stirring disc, 17 is a cleaning cotton bar, 18 is a scraping assembly, 1801 is a fixed plate, 1802 is a water filtering plate, 1803 is a long rod screw, 1804 is a scraping plate, 1805 is a sponge block, 19 is a drain pipe, 20 is an electromagnetic valve, 21 is a water filtering cylinder, 22 is a water outlet pipe, and 23 is a sealing gasket. DETAILED DESCRIPTION
[0025] In order to more clearly understand the above objectives, features and advantages of the present application, the present application will be further described below in conjunction with the drawings and examples. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0026] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be practiced in other ways different from those described herein, therefore, the present application is not limited to the specific embodiments disclosed in the following description.
[0027] Example 1, as Figures 1-5As shown, the following will be specifically described: a stainless steel reactor convenient to clean, including support frame 1, support frame 1 is provided with reactor 2, the upper part of reactor 2 is provided with sealing cover 3, the lower part of reactor 2 is provided with drain pipe 19, the upper part of sealing cover 3 is provided with motor 4, one side of motor 4 is provided with external water pipe 5, the output end of motor 4 is provided with rotating shaft 10 penetrating through sealing cover 3, rotating shaft 10 is provided with sealing bin 11, a plurality of vibrators 12 are arranged in sealing bin 11, connecting shaft 14 is arranged on vibrator 12 and extends out of sealing bin 11, a plurality of stirring rods 15 are arranged on connecting shaft 14, transmission water pipe 13 is arranged on connecting shaft 14 and the upper part of transmission water pipe 13 is connected with external water pipe 5, connecting shaft 14 is hollow, water outlet pipe 22 is arranged in connecting shaft 14, water outlet pipe 22 is communicated with transmission water pipe 13, one end of connecting shaft 14 away from sealing bin 11 is threadedly connected with scraping assembly 18, a plurality of vibrators 12 and scraping assemblies 18 are arranged in reactor 2, cooperating with motor 4 to drive, realizing dynamic cleaning, vibrator 12 generates amplitude, transmits amplitude to scraping assembly 18, so that scraping assembly 18 effectively removes the attachments on the inner wall, so that it fully contacts every corner in reactor 2, improving the cleaning efficiency, the combination of the hollow structure of connecting shaft 14 and water outlet pipe 22 can realize the injection of water flow during cleaning, this design ensures that the cleaning agent or clean water can efficiently wash away the residues, while also reducing the cleaning blind area, the design of sealing bin 11 effectively blocks the intrusion of external pollutants, prevents chemical leakage, ensures the safety of the operating environment, this closed space provides good protection for vibrator 12, avoiding interference from external factors, the connection of external water pipe 5 and transmission water pipe 13 realizes the continuous supply of water flow during cleaning, which helps to remove dirt more quickly, improving the cleaning effect, the automatic cleaning mechanism greatly reduces the time of manual cleaning, the cooperative work of multiple vibrators 12 and scraping assemblies 18 ensures that every corner is cleaned, avoiding the dead angles easily produced in traditional cleaning methods, the automatic design reduces the need for human intervention, thereby reducing the demand for professional cleaning personnel, which not only saves labor costs, but also improves the overall efficiency of production, the operator does not need to directly contact harmful substances during the cleaning process, reducing the safety risk, through effective cleaning, reducing the corrosion and damage of residues to the equipment, prolonging the service life of reactor 2, in the chemical, pharmaceutical and food industries, this efficient and automatic cleaning method meets the requirements of modern production for efficiency and safety, helping to improve the modernization level of production process. In general, the design of this stainless steel reactor combines multiple innovative technologies, realizes efficient, economical and safe cleaning effect through automatic cleaning, and provides important technical support for the production of related industries.
[0028] In order to further improve the cleaning effect, the scraping assembly 18 includes a fixed plate 1801, a water filter plate 1802, a long rod screw 1803, a scraper 1804 and a sponge block 1805, one side of the fixed plate 1801 is threadedly connected with the connecting shaft 14, the water filter plate 1802 is arranged on one side of the fixed plate 1801 and is adjacent to the bottom position of the fixed plate 1801, the long rod screw 1803 penetrates through the side of the water filter plate 1802 and is fixed on the fixed plate 1801, the scraper 1804 is arranged above the fixed plate 1801 and is in the shape of an arc made of rubber, the water outlet pipe 22 extends out of the connecting shaft 14 and the fixed plate 1801, the sponge block 1805 is symmetrically arranged around the water outlet pipe 22, the scraping assembly 18 is threadedly connected with the connecting shaft 14, can be automatically disassembled, facilitates replacement of the fixed plate 1801 of the scraping assembly 18 and separate cleaning of the assembly, the fixed plate 1801 plays a role of bearing connection, the water filter plate 1802 at the bottom is used for bearing large particles scraped down, so as to facilitate carrying out cleaning, the long rod screw 1803 plays a role of fixing the water filter plate 1802, the scraper 1804 is used for cleaning dirt on the inner wall, and the sponge block 1805 further performs contact cleaning. Such a design not only saves labor but also improves the cleaning efficiency and quality.
[0029] The inner container 7 is arranged in the reaction kettle 2, a plurality of heating wires 8 are arranged between the inner container 7 and the inner side wall of the reaction kettle 2, an annular cover 9 is arranged above the inner container 7, so that the inner container 7 and the inner side wall of the reaction kettle 2 form a seal, an electromagnetic valve 20 is arranged on the drain pipe 19, a water filter cylinder 21 is arranged below the electromagnetic valve 20, sealing gaskets 23 are arranged at the upper and lower ends of the sealing bin 11, a feeding opening 6 is arranged on the sealing cover 3, a stirring disc 16 is arranged at the end of the rotating shaft 10 away from the motor 4, and cleaning cotton 17 is arranged on the side of the stirring disc 16. The reaction kettle 2 has the advantages that the reaction efficiency and safety are effectively improved, the heating wires 8 between the inner container 7 and the inner wall of the reaction kettle 2 can be uniformly heated, the temperature control is accurate, cleaning is assisted, the attachments on the inner wall are softened and are beneficial to falling off, the annular cover 9 is in a sealing design and prevents water flow from entering the interlayer and damaging the heating wires 8, the electromagnetic valve 20 and the water filter cylinder 21 are configured to allow flexible control of water drainage, ensure the cleaning and purity of the reactants, and the combination of the stirring disc and the cleaning cotton 17 helps to not only assist in stirring the materials but also clean the bottom by using the cleaning cotton 17, thereby improving the overall cleaning effect.
[0030] The contents not described in detail in the description belong to the prior art known to those skilled in the art.
[0031] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms, and any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields with equivalent changes, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.
Claims
1. A stainless steel reactor that is easy to clean, comprising a support frame on which the reactor is mounted, characterized in that, A sealing cover is installed on the top of the reactor, and a drain pipe is installed below the reactor. A motor is installed above the sealing cover, and an external water pipe is installed on one side of the motor. A rotating shaft is installed through the sealing cover at the output end of the motor. A sealing chamber is installed on the rotating shaft, and multiple vibrators are installed inside the sealing chamber. A connecting shaft is installed on the vibrators and extends out of the sealing chamber. Multiple stirring rods are installed on the connecting shaft, and a transmission water pipe is installed on the connecting shaft and connected to the external water pipe at the top. The connecting shaft is hollow inside and has an outlet pipe inside. The outlet pipe is connected to the transmission water pipe. A scraping component is threadedly connected to the end of the connecting shaft away from the sealing chamber.
2. The easy-to-clean stainless steel reactor according to claim 1, characterized in that, The scraping assembly includes a fixed plate, a filter plate, a long screw, a scraper, and a sponge block. One side of the fixed plate is threaded to the connecting shaft. The filter plate is located on one side of the fixed plate and is near the bottom of the fixed plate. The long screw passes through the side of the filter plate and is fixed to the fixed plate. The scraper is located above the fixed plate and is an arc shape made of rubber. The water outlet pipe extends from the connecting shaft and the fixed plate. The sponge blocks are symmetrically arranged with the water outlet pipe as the center.
3. The easy-to-clean stainless steel reactor according to claim 2, characterized in that, The reactor is equipped with an inner liner, and multiple heating wires are installed between the inner liner and the inner wall of the reactor. An annular cover is installed on the top of the inner liner to form a seal between the inner liner and the inner wall of the reactor.
4. The easy-to-clean stainless steel reactor according to claim 3, characterized in that, A solenoid valve is installed on the drain pipe, and a water filter cylinder is installed below the solenoid valve.
5. The easy-to-clean stainless steel reactor according to claim 4, characterized in that, Sealing gaskets are provided at both the top and bottom ends of the sealed chamber.
6. The easy-to-clean stainless steel reactor according to claim 5, characterized in that, The sealing cap is provided with a filling port.
7. The easy-to-clean stainless steel reactor according to claim 6, characterized in that, A stirring disc is provided at the end of the rotating shaft away from the motor, and cleaning cotton strips are provided around the stirring disc.